Introduction to Product Design and Development for Engineers PDF
Preview Introduction to Product Design and Development for Engineers
Introduction to Product Design and Development for Engineers Introduction to Product Design and Development for Engineers Ali Jamnia CRC Press Taylor & Francis Group 6000 Broken Sound Parkway NW, Suite 300 Boca Raton, FL 33487-2742 © 2018 by Taylor & Francis Group, LLC CRC Press is an imprint of Taylor & Francis Group, an Informa business No claim to original U.S. Government works Printed on acid-free paper International Standard Book Number-13: 978-1-138-55421-4 (Hardback) This book contains information obtained from authentic and highly regarded sources. Reasonable efforts have been made to publish reliable data and information, but the author and publisher cannot assume responsibility for the validity of all materials or the consequences of their use. The authors and publishers have attempted to trace the copyright holders of all material reproduced in this publication and apologize to copyright holders if permission to publish in this form has not been obtained. If any copyright material has not been acknowledged please write and let us know so we may rectify in any future reprint. Except as permitted under U.S. Copyright Law, no part of this book may be reprinted, reproduced, transmitted, or utilized in any form by any electronic, mechanical, or other means, now known or hereafter invented, including pho- tocopying, microfilming, and recording, or in any information storage or retrieval system, without written permission from the publishers. For permission to photocopy or use material electronically from this work, please access www.copyright.com (http:// www.copyright.com/) or contact the Copyright Clearance Center, Inc. (CCC), 222 Rosewood Drive, Danvers, MA 01923, 978-750-8400. CCC is a not-for-profit organization that provides licenses and registration for a variety of users. For organizations that have been granted a photocopy license by the CCC, a separate system of payment has been arranged. Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation without intent to infringe. Library of Congress Cataloging-in-Publication Data Names: Jamnia, Ali, 1961- author. Title: Introduction to product design and development for engineers / Ali Jamnia. Description: First edition. | Boca Raton, FL : CRC Press/Taylor & Francis Group, 2018. | Includes bibliographical references and index. Identifiers: LCCN 2018000477| ISBN 9781138554214 (hardback : alk. paper) | ISBN 9781315148939 (ebook) Subjects: LCSH: Product design. Classification: LCC TS171 .J365 2018 | DDC 658.5/752--dc23 LC record available at https://lccn.loc.gov/2018000477 Visit the Taylor & Francis Web site at http://www.taylorandfrancis.com and the CRC Press Web site at http://www.crcpress.com eResource material is available for this title at https://www.crcpress.com/9781138554214 To the memory of Dr. Javad Nurbakhsh Out of regret for your loss, I say: “You have gone, and I don’t know where you are.” And to Dr. Alireza Nurbakhsh “Loving kindness is a tree whose roots Are found deep in the heart; yet, Its canopy engulfs stars.” A Persian Proverb Contents Preface ..........................................................................................................................................xvii Acknowledgments ......................................................................................................................xix Author ...........................................................................................................................................xxi 1. Fuzzy Front End ......................................................................................................................1 Introduction ..............................................................................................................................1 Innovation Process and Front End Funnel ...........................................................................2 Innovation vs. Invention ....................................................................................................3 Innovation Classifications ..................................................................................................4 A Systematic Approach to the Fuzzy Front End .................................................................7 Closing Remarks ......................................................................................................................8 Summary ...................................................................................................................................8 Exercise ......................................................................................................................................9 Part I Soft Skills of Engineering 2. Teams and Team Dynamics ................................................................................................13 Introduction ............................................................................................................................13 Emotional Intelligence ..........................................................................................................13 Personality Types and Traits ................................................................................................16 The Four Temperaments ..................................................................................................16 Modern Psychology ..........................................................................................................17 Personality Type Tests ......................................................................................................18 Myers-Briggs Type Indicator ......................................................................................19 Insights Discovery Profile ...........................................................................................20 Strengths Finder ...........................................................................................................22 Team Formation for Product Development .......................................................................23 Elements of a Successful Team .............................................................................................23 Developing Trust ...............................................................................................................24 Conflict Resolution ............................................................................................................24 Making Commitments .....................................................................................................25 Having Accountability .....................................................................................................25 Getting Results ..................................................................................................................25 Feedback: Praise and Criticism ............................................................................................25 Common Rules of Feedback ............................................................................................27 Receiving Constructive Feedback ..............................................................................27 Giving Constructive Feedback ...................................................................................28 Summary .................................................................................................................................28 Exercises ..................................................................................................................................29 3. Program and Project Management ...................................................................................31 Introduction ............................................................................................................................31 Program Management and Its Tools ...................................................................................31 vii viii Contents Strengths, Weaknesses, Opportunities, Threats Analysis ..........................................32 Opportunities ...............................................................................................................32 Strengths ........................................................................................................................32 Weaknesses ...................................................................................................................33 Threats ...........................................................................................................................33 Stakeholder Analysis Matrix ...........................................................................................33 Elements of Stakeholder Analysis Matrix ................................................................34 Risk Analysis, Profile, and Management .......................................................................35 Risk Response Planning ..............................................................................................36 Risk Tracking ................................................................................................................37 Cause and Effect Analysis ...............................................................................................38 Project Management ..............................................................................................................39 Project Life Cycle ...............................................................................................................40 Project Initiation ................................................................................................................40 Project Roles ..................................................................................................................41 Project Approach ..........................................................................................................41 Project Planning ................................................................................................................44 Scheduling .....................................................................................................................45 Project Execution ...............................................................................................................45 Monitoring and Control ..............................................................................................46 Project Completion............................................................................................................47 Summary .................................................................................................................................47 Exercises ..................................................................................................................................48 4. Communication Skills .........................................................................................................49 Introduction ............................................................................................................................49 Features of Technical Communications .............................................................................49 Language ............................................................................................................................49 Purpose ...............................................................................................................................50 Structure .............................................................................................................................50 Four-Blockers ................................................................................................................51 The A3 Method .............................................................................................................52 More on Communicating .....................................................................................................54 Working with the Team ........................................................................................................55 Draft Document ................................................................................................................55 Feedback and Revision .....................................................................................................56 Finalization and Approval ...............................................................................................56 Closing Remarks ...............................................................................................................56 Summary .................................................................................................................................56 Exercise ....................................................................................................................................57 5. Technical Reviews and Checklists ...................................................................................59 Introduction ............................................................................................................................59 Guidelines ...............................................................................................................................59 Design Evaluation Checklists ..............................................................................................60 Elements of a Checklist ....................................................................................................60 Summary .................................................................................................................................64 Contents ix Part II Front End-Product Development Life Cycle Management and Roadmap 6. Product Life Cycle Management Models ........................................................................67 Introduction ............................................................................................................................67 Product Development Models .............................................................................................67 The V-Model for Life Cycle Management......................................................................69 Engineering Activities ..........................................................................................................71 Quality by Design .............................................................................................................72 Define, Measure, Analyze, Design, and Verify ........................................................73 Define, Measure, Analyze, Improve, and Control ...................................................74 The Engineering Roadmap ..................................................................................................77 Summary .................................................................................................................................77 Part III Requirements and Their Cascade 7. Systems and Requirements ................................................................................................81 Introduction ............................................................................................................................81 Voice of Customer and Voice of Stakeholders....................................................................83 Design Documents ................................................................................................................84 Subsystem Design Document .........................................................................................86 Subsystem Architecture Document ...............................................................................87 Assembly Design Document ...........................................................................................87 Summary .................................................................................................................................88 Exercises ..................................................................................................................................88 8. Developing a Product’s Requirements .............................................................................89 Introduction ............................................................................................................................89 Defining the Product to Be Developed ...............................................................................89 Measuring What Customers Need ......................................................................................91 Brainstorming Guidelines ...............................................................................................95 Affinity Diagram ..........................................................................................................96 Ranking High-Level Needs .............................................................................................97 Analytical Hierarchy Process .....................................................................................98 Product Requirements Development ................................................................................101 Translation from Needs to Requirements ...................................................................103 Product Requirements Document ................................................................................105 Summary ...............................................................................................................................106 Exercise ..................................................................................................................................106 9. Concept Development and Selection..............................................................................107 Introduction ..........................................................................................................................107 Quality Function Deployment ...........................................................................................107 Using Quality Function Deployment in Product Development ..............................109 Developing the System Architecture and Function Diagram .......................................111 Boundary and Function Diagram ................................................................................115
The list of books you might like
