Ershi Qi Jiang Shen Runliang Dou Editors International Asia Conference on Industrial Engineering and Management Innovation (IEMI2012) Proceedings Core Areas of Industrial Engineering International Asia Conference on Industrial Engineering and Management Innovation (IEMI2012) Proceedings Ershi Qi Jiang Shen Runliang Dou • • Editors International Asia Conference on Industrial Engineering and Management Innovation (IEMI2012) Proceedings Core Areas of Industrial Engineering 123 Editors ErshiQi RunliangDou JiangShen College ofManagement andEconomics Industrial EngineeringInstitution of CME TianjinUniversity Tianjin Tianjin People’s Republic ofChina People’s Republic ofChina ISBN 978-3-642-38444-8 ISBN 978-3-642-38445-5 (eBook) DOI 10.1007/978-3-642-38445-5 SpringerHeidelbergNewYorkDordrechtLondon LibraryofCongressControlNumber:2013939039 (cid:2)Springer-VerlagBerlinHeidelberg2013 Thisworkissubjecttocopyright.AllrightsarereservedbythePublisher,whetherthewholeorpartof the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation,broadcasting,reproductiononmicrofilmsorinanyotherphysicalway,andtransmissionor informationstorageandretrieval,electronicadaptation,computersoftware,orbysimilarordissimilar methodology now known or hereafter developed. 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While the advice and information in this book are believed to be true and accurate at the date of publication,neithertheauthorsnortheeditorsnorthepublishercanacceptanylegalresponsibilityfor anyerrorsoromissionsthatmaybemade.Thepublishermakesnowarranty,expressorimplied,with respecttothematerialcontainedherein. Printedonacid-freepaper SpringerispartofSpringerScience+BusinessMedia(www.springer.com) Contents 1 A Study on Improvement Design Based on TRIZ and Extension Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Fong-gong Wu, Jung-fu Lee, Chang-tzuoh Wu, Ming-tang Wang and Shi-liang Luo 2 From Open Source Software and Open Innovation to Open Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Xiao-ye Zhou and M. M. Tseng 3 Research on Design of an Elevator in the Controlled Environment of Clean Room. . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Qi-bing Wang, Dong-liu Li, Li-qiang Zhu, Qing-mian Li, Zhen-bin Chen and Zhen-hao Li 4 Research on Re-Designing the Shape of Chopsticks . . . . . . . . . . 29 Zhong-yang Li, Kun-peng Jiang and Ru-ping Cao 5 The Caring Identification of Button Indicator of Elevator for Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Ming-tang Wang 6 The Design of PDC Bit for the Gas Field of Southern Songliao Basin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Peng Wu and Zhong-liang Wei 7 The Research of Caring Design for Hand Injury. . . . . . . . . . . . 61 Ming-tang Wang, Wei-fan Ju, Tien-Li Chen, Rain Chen, Chang-Tzuoh Wu, Yi-jie Huang and Wei Tang 8 A Study of Human Error Prevention Mechanism Based on the Theory of Individual Information Processing. . . . . . . . . . 75 Hai Wu, Nong Zhang and Hong-bo Zhang v vi Contents 9 Man–Machine–Environment System Evaluation of Building Operations in Our Country. . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Ya-wen Dong, Jin-yong Dong and Xiao-hui Zhao 10 The Determining Method of Cashiers Working Fatigue Point Based on Performance Measurement . . . . . . . . . . . . . . . . 97 Yan Wang, Guo-qing Sun, Jun Zhong and Wei-lei Shen 11 The Quantitative Effects of Mattress and Sleep Postures on Sleep Quality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Yu-xia Chen, Yong Guo, Li-ming Shen and Sheng-quan Liu 12 A Research on Manufacturing Grid Resource Pricing Strategy Based on the Option Contract. . . . . . . . . . . . . . . . . . . . . . . . . . 117 Xiang-bin Zhang and Ling-yu Wu 13 An Empirical Research on Coordination Degree of Industrial Economy–Ecology System Evolution in China . . . . . . . . . . . . . . 129 Yu-lin Zhao and Cui-hong Ye 14 Analysis of Two Kinds of Technology in the Production System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Quan-qing Li and Ming Li 15 ASP Based Resource Sharing Model for Networked Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Guo-qing Wang and Xiao-li Lv 16 Design of NC Code Interpreter with C Language in Embedded NC System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Pu-bin Wang and Yu-xiu Shang 17 Empirical Researches (Based on SEM) on the Factors that Affect Manufacturing Performance . . . . . . . . . . . . . . . . . . 171 Chang-yi Liu 18 Extraction of Energy Unit for Electromechanical Products Based on Extension Theory. . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 Run-liang Dou and Hui Zheng 19 Fuzzy Appraisal on Implementation Effect of MES Based on New Membership Degree Conversion Algorithm. . . . . . . . . . 189 Hong-liang Zhang, Zhan-wen Niu and Li-Jian Cheng Contents vii 20 Line Balance Wall Used in Production Process: An Assembly Line as an Example. . . . . . . . . . . . . . . . . . . . . . . 199 Zong-shui Wang, Yu Liu and Xiao-hui Xing 21 Performance Analysis for a Repair System with Double Interchangeable Components Under Precedence Constraints . . . 207 Xiao-bin Li, Bin-feng Li, Kai Tian and Su Wu 22 Prediction of Erp Success Before the Implementation . . . . . . . . 219 R. Dhinakaran Samuel and Santhosh Kumar 23 Research on Allocation of Resource in Manufacturing Grid Based on Bi-level Programming . . . . . . . . . . . . . . . . . . . . . . . . 229 Xiang-bin Zhang and Zhi-xian Wu 24 Research on Textile Industry Development Strategy and Industrial Distribution in Binhai New Area. . . . . . . . . . . . . 239 Xiao-fei Bai and Liang Liu 25 Service Scheduling Optimization in the Next Generation Networked Manufacturing Systems. . . . . . . . . . . . . . . . . . . . . . 251 Lei Zhang, Feng Ding, Ya-dong Fang and Jian-yun Wu 26 Study on Comprehensive Evaluation of Iron and Steel Enterprises Production System’s Basic Capacities . . . . . . . . . . . 263 Tao Li and Hong-wei Liu 27 A Research into a Method of Enlarging the Cutting Range by Five-Axis Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275 Xing-guo Liu, An-chuan Liu, Wei-yun Meng, Dong-ye Liu, Qing-ying Zhao and Guang-teng Zhang 28 System Design for Solar Ground Source Heat Pump in Aquaculture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283 Dan Liu 29 The Heuristic Balance Design in LCD Display Assembly Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289 Yun-rui Wang 30 Research on Framework Model of Real-Time Scheduling System for Cluster Tool Controller. . . . . . . . . . . . . . . . . . . . . . 297 Rui Lu and Lin-ying Li viii Contents 31 Application of Remote Network Control Based on Internet for a Kind of Improved Shiplock of Port. . . . . . . . . . . . . . . . . . 311 Zhong-qing Cheng, Ke-nan Ge and Hai-bo Jiang 32 Life-Cycle Analysis on Acid-Gases Emissions of the Lightweight to Passenger Cars Using Aluminum Alloy and Advanced High Strength Steel . . . . . . . . . 319 Li-sa Zhu 33 Evaluation of WMEP Disassembly Sequence Based on Entropy-TOPSIS Method. . . . . . . . . . . . . . . . . . . . . . . . . . . 331 Wen-yong Zhou, Rong Rong and Yun-fei He 34 Research of Method to Achieve a Personnel Quantity Optimization Through Reasonable Number of Production Shift in Manufacturing Enterprises. . . . . . . . . . . . . . . . . . . . . . 339 Ge Wen and Xiao Huang 35 Green Packaging Material: The Application Study and Market Prospect of Molded Pulp Technology . . . . . . . . . . . 345 Ting Li and Chang Xiao 36 Discussion on Visual Management in Apparel Production Controlling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353 Yi-ling Zhang 37 A Hybrid Sliding Mode Torque Controller for Switched Reluctance Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359 Yong Cheng 38 Research on Approach of Implementation of New-Type Construction Industrialization in China. . . . . . . . . . . . . . . . . . . 365 Yi-yue Wang and Zhong-fu Li 39 A Case Study on One-Piece-Flow Production Mode Designing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373 Dong-sheng Wang and An-zhou Li 40 An Algorithm of Production Scheduling for Pulling Production Systems with Resource Constraints . . . . . . . . . . . . . 381 Wei Yu, Yu-min Ma and Fei Qiao Contents ix 41 An Improved Hybrid Intelligent Algorithm for Permutation Flowshop Scheduling Optimization . . . . . . . . . . . . . . . . . . . . . . 391 Jie Chen and Ming-le Ren 42 Application of Niche Cellular Genetic Algorithm in Vehicle Routing Problem with Time Windows. . . . . . . . . . . . 405 Tongtong Lu, Teng Zhan and Fangjun Hu 43 Capacity Linear Evaluation for Production Line Based on Production Course. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417 Bing Chen, Ting Yang, Kai Liu and Shan Li 44 Classification and Balancing of an Automotive Assembly Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429 Shaheen Perween, Asim Zaheer and Rameez Khalid 45 Disruption Management for the Single Level Capacitated Dynamic Lot-Sizing Problem. . . . . . . . . . . . . . . . . . . . . . . . . . . 439 Hui-min Ma, Meng-jun Xu and Shuang Zhang 46 Joint Production Planning and Recycle Pricing for a Hybrid Manufacturing and Remanufacturing System . . . . 449 Jian-mai Shi, Zhong Liu, Guo-qing Zhang and Cheng Zhu 47 Key Performance Indicator for ERP Developed in the Solar Cell Industry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459 Ming-Lang Wang and K. W. Wang 48 Lean Development: How to Reach Higher Effectiveness and Efficiency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471 Uwe Dombrowski, Isa von Hoesslin, David Ebentreich and Thimo Zahn 49 Mixed-Model U-Line Balancing and Sequencing in Lean Production. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479 Jing Zha and Xiang-feng Zeng 50 Production Cycle of the Single-Piece and Small-Batch Mechanical Processing Based on Learning Curve . . . . . . . . . . . 491 Rui-yuan Xu, Heng-chun Wei, Jun Xie and Zi-lin Sun 51 Research on Disassembly Line Balancing Problem in the Presence of Uncertain Cycle Time. . . . . . . . . . . . . . . . . . 497 Bi-yu Liu, Wei-da Chen and Sheng Huang x Contents 52 Research on Just in Time Plan of High-Tech Products Based on Uncertain Delivery Period . . . . . . . . . . . . . . . . . . . . . 509 Li-sha Yue 53 Research on Milk-Run Routing Problem of Automotive Supply Logistics Based on Genetic Algorithm . . . . . . . . . . . . . . 517 Li-fang Wang, Peng Liu, Yuan Huang, Yu-chun Wang and Fan-sen Kong 54 Research on Modeling and Optimization Algorithm for Hot Rolling Batch Planning of DHCR Production . . . . . . . . 527 Duo Shan, An-jun Xu, Yong-ming Lu and Hong-bing Wang 55 Research on the Location of Shenyang Guanghui Logistics Center of Agricultural Products . . . . . . . . . . . . . . . . . . . . . . . . 537 Shuang-wei Chen 56 Design and Implementation of a Real-Time Jobshop Scheduling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549 Yi-hao Yu and Yan-hong Wang 57 The Lean Optimization Design of the Performance Evaluation Index System of Small and Medium Manufacturing in Lean Revolution . . . . . . . . . . . . . . . . . . . . . . 561 Jun Li, Fu-xing Zhang and Ya-juan Qu 58 The overall Merit of Master Production Schedule Based on Rolling Planning Cycles and Freezing Parameters. . . . . . . . . 571 Xiao-feng Ning, Ni Du and Kuan Yu 59 The Research of Multiobjective Bottleneck Scheduling Based on Genetic Algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . 581 Wen Ding 60 The Study on Multi-Period Procurement of Building Materials Under the Variable Price. . . . . . . . . . . . . . . . . . . . . . 589 Huan Shu and Sheng-qiang Zheng 61 The Exploration of Practice Schema on Clothing Major by Gradual, Divided and Multivariant Way: With Clothing Design and Engineer Major for Example. . . . . . . . . . . . . . . . . . 599 Xiao-fen Ji, Li-ling Cai and Ying Zhang