ISBN 978-94-017-5765-2 ISBN 978-94-017-6155-0 (e Book) DOI 10.1007/978-94-017-6155-0 INTERNAL-COMBUSTION LOCOMOTIVES AND MOTOR COACHES BY t PROF. I. FRANCO MECHANICAL ENGINEER, LATE PROFESSOR AT THE TECHNICAL HIGH SCHOOL OF DELFT (HOLLAND), LATE SUPERINTENDENT OF MOTIVE POWER, ELECTRIC TRACTION AND ROLLING STOCK DEPARTMENT OF THE NETHERLANDS RAILWAYS AND P. LABRYN MECHANICAL ENGINEER, CHIEF OF LOCOMOTIVE CONSTRUCTION DEPARTMENT OF THE NETHERLANDS RAILWAYS Springer-Science+ Business Media, B. V. 1931 3 PREFACE. Though much has already been written on the subject of traction by means of locomotives and motor coaches driven by combustion engines, this has to be sought in a wide range of various periodicals, which fact induced the late Professor Franco to embody these scattered publications in a book for ready reference by rail way engineers and managements. He considered it advisable to treat first and fore most of the use of combustion engines in rail-motor coaches, small locomotives and similar traction vehicles. Professor Franco invited me to assist in the compilation of this work, and this invitation I gladly accepted. It was decided that no special scientific treatise on combustion engines and accessories was required, but rather a book that could be consulted by anyone interested in the problem of the application of combustion engines on railways in order to see whit had already been attained in this direction in the various countries of the world. Furthermore it was considered that an extensive bibliography would enable the reader to trace any further information he might desire. Unfortunately Professor Franco, who was my tutor and afterwards my chief on the Netherlands Railways, died just as the manuscript reached completion, but nevertheless I believe to be acting in accordance with his wishes and those of his family in having this book published as the fruit of our joint labour. P. LABRYN, Mechanical Engineer. Utrecht, April 1931. 4 CONTENTS. Page Page Introduction 7 Diesel locomotive (4-6--4) of the German State Railway ••••...••.•••••••• ~ . • • • 75 I. The Engine Diesel locomotive of the ,.Maschinenfabrik Esslingen" • • • • • • . . . • • . • . . . • . . • • • . . 78 Types .•. . • .. . .. . . . . .. .. . . . .. . . .. . . .. 9 Shunting locomotive of the Swiss Federal The combustion cycle . . . . . . • . . . . . . . . . . 9 Railways • • • . • . . . • • • • • . • . . • • . • • . • . • • 80 Number of revolutions . . . . . • . • . . . . . . . . 10 Winterthur Diesel locomotive for Siam.... 81 Fuel •• • • . . • . • . . . . . . . • . . . . . . . . . • . . . . . . 10 Diesel locomotive (2-6-2) of the Italian The cycle (four-stroke or tw.o-str?ke) . . . 18 State Railways • . • . • . . . . . • . . . • . . . • . . 84 Introduction of the combustion a1r . . . . • 18 Zarlatti Diesel locomotive . . • . . . . . . . . . . 85 Fuel consumption • . • • . . . . . . • . • . . . . . • . . 21 Ansaldo Diesel locomotive • . • • • • . • • . . . . 86 Coefficient of variation of tractive power 21 Kitson-Still locomotive . . . • . . • • • • . • • • • • 87 Selection of the type of engine. . . • . . . . . . 21 Diesel-electric locomotive of the London and North Eastern Railway. . . • . . . . . • 90 II. The Transmission Narrow gauge Diesel locomotive Kerr Stuart •. • . • . • • • . . . • . • . • . • • • . . . • . • . • 92 Direct drive . . . . . • . . . . . • . . . . . . . • . • . . . . 24 A vonside locomotives • . . . • • . • • • • • • . • . . 92 Mechanical drive • • • . . . . . . . . . . . . . . . . . . 24 Locomotor of the Motor Rail & Tramcar Robertson Automatic Variable Speed Co. Ltd, Bedford • • • • • • . • . . • . • • . . . . . 93 Gear.............................. 25 Locomotors of the Netherlands Railways. 94 S L M Winterthur transmission . . • . • 27 Diesel-electric locomotive (0--4-0) of the Soden gear wheel transmission . • . . • . . 31 Netherlands Railways •.......•...•.. 101 Transmission made by the "Deutsche Locomotor of the French State Railways. 103 Getriebe G.m.b.H." of Hannover... 32 Locomotor of the Paris-Lyons-Mediter- Mylius system of change speed gear for ranean Railway . • • . • • . . . . . . • • • . • • • • . 104 rail motor-buses • . . • . . . • . . . • . • . . . . 36 Schneider & Co. locomotors . . • • . • • • . • • 106 Pneumatic control gear for oil-engine ve Diesel-electric locomotives of the ,.Diesel hicles with the Mylius gearing system 39 elektriska Vagn-Aktiebolaget Vasteras, Pneumatic transmission. . . . . . . . . . . . . . . . . 41 Sweden ••••..•.•..••.•••.•••.•.••••• 108 Hydraulic transmission.. . . . . . • . . . . • . . . • 42 Burmeister & Wain's Diesel-electric loco- Lentz gearing • • . . . • • • . . . . . . . . . . . . . . 42 motive ............................. 115 Schwartzkopff-Huwiler gearing .. . . . . . 43 Fricks' Diesel locomotives .•••••••.• •. • . 116 Lauf-Thoma gearing . . . . . . . • . • . • • • • • 44 Fricks' locomotives for the Siamese State Other systems . . . • . . . . . . . • . • . • . . . . . . 45 Railways • • • • • • • • . . • . . • • • . • • • • • • • • • • 120· Electric transmission . . • . • • . . . . • . • • . . • . • 45 Diesel-electric locomotive for Japan •••.. 121 Kitson-Still combined drive . . . . . . . • . 49 Diesel-electric locomotives of the Cie Fer- Schneider transmission • • • . . . . . • . . • • . • 49 miere des Chemins de Fer Tunisiens .• 121 Summary on transmission •.•...•.•. ~ 50 American Diesel locomotives • . • • • . • • • • • 125 Whitcomb locomotives •.•.•.•••.•..•••• 128 Diesel-electric locomotive of New York III. Types of Locomotives already built. Central Railroad • • • • . • • • • • • • • • • • • • • • 130 First Sulzer locomotive . . . . . . . . . . . • . . . 52 Diesel-electric locomotive of the Canadian Russian Diesel-electric locomotive (2-1 0-2) 54 National Railways . . • • • • . .. .. • • .. .. • • 131 Russian Diesel locomotive (4-10-2) with Diesel-electric locomotive of the Central mechanical transmission . . . . . . . . • . . . . 60 Railroad of New Jersey ••••••••••••.• 132 Russian Diesel-electric locomotive (2-1 0-2) 64 Diesel-electric locomotive of Long Island Diesel-electric locomotive of the Austrian Railroad Company .......... : ....... 137 Railways . . . . . . . . . . • . . . . . . . . . . . . . . . . 65 Diesel-electric locomotive (0-4--0 + 0--4-0 Schwartzkopf£ Diesel locomotives . . . . . . • 70 of the Buenos Aires Great Southern Diesel locomotive (2-4-0) with liquid trans- Railway .. . .. . . .. . . .. .. .. .. .. .. .. .. 143 mission............................. 71 Main dimensions of locomotives .. . . . . • 144 5 Page Page IV. Types of Motor coaches already Motor coaches in Sweden • • . . • • . • . • • • • • 195 built Motor coaches of the Danish State Rlys 198 Motor coaches of the Finnish State Rlys 198 Diesel motor coach of the Halberstadt Motor coaches of the Czecho-Slovakian Blankenburg Railway •.•.•••••...••••• 146 State Railways . . . . • . • . . . • • • . • • • . • • • 198 ~umag motor coaches ......••••.•.•.. 151 Motor coaches of the Roumanian State Rail- Motor coaches of the Hungarian State Rail- ways •••.•.•.•.•.•.•••..••••..•••... 205 ways •.•......••.•••••.......•.•••.. 159 Motor coaches of the Norwegian State Rail- Rail-autobus of the Danube-Save-Adria ways • . • • • • • • • • • . . . • • • . • • . . • . • . • . • • . 206 Rly ..•.••..•..•.••.....•.•..••...• 160 Motor coaches of the Southern Railway Motor coaches of the Lillafiireder Forest (England) • . . • . . . . . • . . • • . . • • . . . . . • . . 206 State Railway .(Hungary) ••••.•..•.... 163 Motor coaches of the Netherlands Railways 163 Mot~r coaches of the J. G. Brill Co. of Phtladelphia (U.S.A.) ....•.•.•....•• 206 Motor tramcars of the Netherlands Tram- Brill model 75 petrol car . • . . . . . . . • 207 way Company . . • . . • . . . . . . . • • • . • . • . . 167 Brill model 55 petrol car ••.......• 210 Motor coaches of the National Belgian Rail- Brill model 30 passenger car • . • • . . . 213 way Company • • • . . • . . • • • . • . • . • • • • • . 170 !3rill model 43 petrol car . . . . . . • . . • 213 Motor coaches of the Paris Suburban Bn0 ll s 250 H.P. petrol-electric car for the District Railway.... • • . . . . • . . . . . . . • • • 172 Motor coaches of the French State Railways 174 ~eading Co. • .•••..•••.....•...••.. 214 Bnll's petrol-electric train ••..•..•....•. 214 Renault-Scemia petrol motor coaches •••• 175 Diesel-electric motor coaches of the Penn Diesel-electric motor coaches of the Pam- sylvania Railroad · ........•••••••.••. 215 plana-San Sebastian Railway (Spain). . 183 Petrol motor coach for Brazil • • • . . . . . • . 221 Fiat Diesel-electric motor coaches •.•••• 184 Diesel-electric motor coach of the Swiss V. Determining the Engine ·Power • 224 Federal Railways •••.•.••••••••••••• 189 Diesel-electric motor coach of the Appen VI. Conclusions . • . • . . . . . • . . . • . • • . . . 227 zellem Rly (Switzerland) •••••.•..•••• 191 Final conclusions 235 Diesel-electric motor luggage van of the 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 • • • Swiss Federal Railways. • • • • • • • • . • • • . 193 VII. Bibliography • . . . . . . . • . . . • . • . • • • 236 6 ABBREVIATIONS. atm. = atmosphere(s) 1n. = inch(es) atm. = atmospheric kcal = kilogramme calorie Ah = ampere hour kg = kilogramme B.T.U. = British thermal unit km =kilometre B.H.P. = brake horse-power kW = kilowatt c. = Celsius kWh = kilowatt hour C.P. = candle power lb(s). = pOU)ld(s) = capacity loc. = locomotive C~P· c1rc. = circumference lub. oil = lubricating oil em = centimetre m =metre cm2 = square centimetre m2 = square metre cons. = consumption ms = cubic metre cub. =cubic max. =maximum cyl. = cylinder min. =minute DC = direct current mm. =minimum dia. = diameter mm = millimetre driv. wheel = driving wheel m.p.h. = miles per hour eff. = efficiency revs. = revolutions E.H.P. = effective horse-power sec = second(s) F. = Fahrenheit sq. =square ft. = foot or feet t = ton(s) g =gramme temp. = temperature glns. = gallons tkm = ton kilometre h =hour tract. force = tractive force H.P. = horse-power vol. =volume H.P.h = horse-power hour Wh =watt hour I.H.P. = indicated horse-power 7 INTRODUCTION. Transport is one of the most important problems of the present day. Notwith standing the increase of motor transport during recent years and the continuous advance in air transport, railway transport will always occupy a very prominent place. Since the beginning of railways more than a century ago the only traction vehicle until comparatively recent date was the steam engine, and this, through years of experience, has reached a high standard of perfection. Nevertheless the efficiency of the most perfect steam locomotive is still very small. Various attempts have been made to increase its efficiency by applying turbines or steam under very high pressure, but so far very little has been achieved in this direction beyond the experimental stage, so that more general application cannot yet be expected. Thus it is not at all surprising that another way should have been sought to build a more economical locomotive. This led to the use of internal-com bustion engines instead of steam engines, a rather obvious solution considering the great success already attained with this type of engine on board ships. Although the requirements of marine engines are different and in some ways less exacting, the still greater perfection reached in the design of internal-combustion engines and the improvements which are constantly being made as more experience is gained, justify the expectation that this engine will also give every satisfaction in railway work. It may even be said now already that in special cases the internal-combustion engine is the one most eminently suitable for locomotives, as indeed appears from the fact that railway companies all the world over have taken to this type. A great advantage of internal-combustion engines is that they can be applied not only to locomotives but also to motor vehicles, a possibility which is practically pre cluded with steam engines; at any rate they have not been generally used in this way. A comparison of the advantages and disadvantages of the steam engine with those of the internal-combustion engine as applied to traction vehicles shows that: The advantages of the internal-combustion engine compared with the steam engine are: 1) Much higher efficiency. This efficiency, that is to say the proportion of the fuel energy converted into work performed at the periphery of the driving-wheels, is no more than 8% for the most perfect steam locomotive, whereas with the internal-combustion engine locomotive an efficiency of 25% is reached. 2) Readiness for immediate service. In a steam locomotive the steam has first to be generated, which, unless the engine is kept under steam, occupies a few hours and means extra cost of fuel and wages. 3) No fuel costs while the locomotive is at a standstill. With steam engines the fire has to be stoked whether the locomotive is in motion or not. 4) In some cases there is no cost of wages while the locomotive is idle. 8 For shunting engines, which, especially at smaller stations, are idle for several hours a day, a saving is effected through the engine-driver being able to do other work or take his off-hours during that time. 5) No consumption of water. This is especially an advantage in countries where water is scarce, or where boiler-feed water is expensive. 6) The possibility for longer journeys. Mter a journey of 200 to 300 km the fire of a steam engine has to be cleaned. An internal-combustion engine can be kept running for any length of time. 7) Generally a lower wage-bill. A steam train requires at least an engine-driver, a fireman and a guard. A motor train needs only one man. For a motor shunting engine one man suffices, whereas a steam shunting engine needs an engine-driver and a fireman. 8) Cheaper handling of the fuel at depots. The liquid fuel only requires pumping out of the tank cars into the storage tanks and out of these into the tank of the traction vehicle. The disadvantages are: 1) Higher initial cost. A motor locomotive to-day costs about twice as much as a steam locomotive. For motor vehicles the cost has to be compared with that of a small steam loco motive plus trailer, and in this case the difference in price will be of little im portance. 2) Smaller overload-capacity. An internal-combustion engine can only be slightly overloaded and only during a short time, as otherwise troubles may occur through fouling of the engine. A steam engine, on the other hand, can be considerably overloaded, though at the cost of efficiency. · 3) More complicated construction. 4) Heavier weight for locomotives. The data given hereafter for locomotives already built will give some idea of this factor. Another factor is, of course, the cost of fuel, but at the time of writing this book fuel prices have changed to such a considerable extent that it is deemed inadvisable to make any comparisons. When considering the cost due thought is also to be given to local conditions. 9 I. THE ENGINE. Types. Diesel and petrol engines are generally called internal-combustion engines. Combustion engines are engines consisting of one or more cylinders in each of which a piston moves reciprocatingly. This movement of the piston is converted by means of a connecting-rod and a crank into a rotatory motiori. The piston is propelled by the ignition of the fuel fed into the cylinder, the combustion gas enclosed between cylinder cover and piston exercising a strong pressure upon the piston and thus setting it in motion, while the gas gradually expands. In this respect there is much similarity between the combustion engine and an ordinary steam engine, the typical difference being that the combustion gas inside the cylinder of the combustion engine has a much higher temperature than the steam in a steam engine. This makes it necessary to provide the cylinders of combustion engines with cooling jackets. Pardy in consequence of this intense heat double-acting engines are apt to give trouble at the stuffing-box and with the cooling of the piston, and for this reason combustion engines are nearly always made single-acting, except in the case of the very largest types, which, however, up to the present are not to be considered for traction purposes. There are two principal types of combustion engines: the Diesel engine and the explosion engine. Formerly the Diesel engine was also called a constant pressure engine, as the combustion was rather gradual, the explosion engine als<Y a constant volume engine, as the combustion was rather instantaneous. To-day this contrast has disappeared as both types of engines have a more mixed type of combustion 1). Figures 1 and 2 show the theoretical diagrams of a constant volume engine and a constant pressure engine, whilst figure 3 shows a theoretical diagram of a more mixed type of combustion. Figures 4 to 9 are illustrations ·of various construc tions, from which it will be seen that these engines when used for locomotives are invariably of the vertical type. The combustion cycle. To attain a high efficiency it is necessary that the fuel charge burns completely. Complete combustion can only be effected with a surplus of air, because only one fifth part of the air consists of oxygen, making it less effective. This surplus of air is particularly needed also because the combustion has to be completed quickly and consequently every particle of the fuel must receive immediately the necessary quantity of oxygen. For the combustion of one kg of fuel about 15 m3 air is required in a petrol engine and about 20 m3 in a Diesel engine. 1) The characterising feature of a Diesel engine, according to the inventor, is: Compression of the combustion air without fuel until considerably above the ignition point of the fuel; then the adding of the fuel and the immediate combustion of same in this highly compressed hot air. If, in an internal-combustion engine, air without fuel is compressed but instead of the ignition taking place through the hot compressed air the fuel is ignited by other means (for instance by a hot surface) then this engine cannot really be called a Diesel engine.