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INTERFACE FORMATION AND THIN FILM DEPOSITION FOR PDF

299 Pages·2005·4.75 MB·English
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INTERFACE FORMATION AND THIN FILM DEPOSITION FOR MOLECULAR AND ORGANIC ELECTRONICS A Dissertation Presented to the Faculty of the Graduate School of Cornell University In Partial Fulfillment of the Requirements for the Degree of Doctor of Philosophy by Aravind Srinivasa Killampalli January 2006 © 2006 Aravind Srinivasa Killampalli INTERFACE FORMATION AND THIN FILM DEPOSITION FOR MOLECULAR AND ORGANIC ELECTRONICS Aravind Srinivasa Killampalli, Ph. D. Cornell University 2006 Organic materials are playing an increasing role in modern microelectronic devices-beyond their traditional role as photoresists. Emerging applications such as low-κ dielectrics, semiconductors and components in molecular electronics demand excellent control of the interface between organic and inorganic materials. To date, almost all work concerning the formation of inorganic-on-organic structures on pre-existing organic layers has involved elemental evaporation of metal thin films. An alternative approach has been examined via the reaction of an organo-transition metal complex, tetrakis(dimethylamido)titanium, Ti[N(CH ) ] , with self-assembled 3 2 4 monolayers (SAMs) terminated by -OH, -NH and -CH groups, using x-ray 2 3 photoelectron spectroscopy (XPS). This is the first detailed study which clearly correlates the reactivity of Ti[N(CH ) ] with the functionality and density of 3 2 4 molecules in a self-assembled monolayer. Extent of reaction, stoichiometry at the interface, ligand loss and decomposition have also been investigated in this study. A second area of research has involved the formation of organic-on- inorganic structures. Supersonic molecular beams have been employed as sources for deposition of thin films of pentacene, an organic semiconductor, on bare SiO and SiO modified with hexamethyldisilazane (HMDS). Organic 2 2 materials are often bound by rather weak dispersion (van der Waals) forces and crystallize in different phases, separated in total energy by a few k T. B Consequently, considerable promise exists in the use of these energy tunable molecular beams for the deposition of organic thin films. Experiments have provided significant insight into fundamental phenomena involved in nucleation in the monolayer regime, and both the kinetics of thin film deposition and the microstructure in the multilayer regime, evidenced by results from ellipsometry and atomic force microscopy (AFM). Promising performance characteristics have been obtained for organic thin film transistors (OTFTs) fabricated from these pentacene films which can be correlated to film microstructure. Finally, modification of the dielectric surface with hexamethyldisilazane (HMDS) has been found to strongly influence nucleation and greatly enhance OTFT performance, possibly due to reduced charge trapping at the semiconductor- dielectric interface. BIOGRAPHICAL SKETCH Aravind Srinivasa Killampalli was born in Madras, India on February 13, 1979 and attended St. Michael’s Academy where he graduated at the top of his high school class in 1996. He was always fascinated by computers as a kid and wondered how they were made. He moved to the Birla Institute of Technology and Science (BITS), Pilani, India to pursue a Bachelors degree in Chemical Engineering. Four years later he graduated from BITS, Pilani with distinction and again at the top of his class. During his tenure at BITS, Pilani he participated in two internship programs at the Central Leather Research Institute (CLRI) and the Southern Petrochemical Industries Corporation (SPIC), both in Madras, India. During these internships, he developed computer algorithms to model industrial reactors and researched materials for electrodes in polymer electrolyte membrane fuel cells (PEMFCs). During his final year at BITS, Pilani he undertook a study oriented project on reactors for chemical vapor deposition and followed his interests in this area to join the Ph. D program at Cornell University. At Cornell, primary support for his research came from the Cornell Center for Materials Research (CCMR). He received the Edna O. and William C. Hooey Award for Excellence in Graduate Research in December 2004 and was a finalist for the Nottingham Prize at the Physical Electronics Conference in Madison, WI in June 2005. Aravind was awarded the Ph.D in Chemical Engineering in January 2006 and he moved on to work with Intel Corp. in Portland, OR in their division primarily responsible for research and development of CVD processes. iii To my parents, brother, paternal aunts and grandmother for their perennial affection, understanding and support Gnanam Paramam Balam iv ACKNOWLEDGMENTS I am indebted to Prof. James R. Engstrom for being an excellent advisor throughout my stay at Cornell University. He is a very through and careful surface scientist in pursuit of the truth behind any experimental result and has helped me inculcate these values. I am grateful to my committee members, Prof. Paulette Clancy and Prof. Joel Brock and to Prof. George G. Malliaras for fruitful discussions concerning organic electronics. I would also like to express my gratitude to Brian Ford and Glenn Swan for prompt help on numerous occasions with ongoing efforts in the laboratories or when new parts needed to be fabricated. I had the opportunity to work with two senior graduate students, Dr. Paul F. Ma who taught me the ropes with vacuum technology and Dr. Todd W. Schroeder who allowed me to participate in the design and construction of our new supersonic molecular beam system for use at Cornell High Energy Synchrotron Source (CHESS) and I am grateful to both of them. I would also like to thank fellow ERG member Abhishek Dube who has been my comrade in arms in the lab and a good friend outside and younger members Manish Sharma and Jared Mack for their assistance. Malliaras group members Alexios Papadimitratos and Yuanjia Zhang have been excellent collaborators and it has been a pleasure working with them. My stay in Ithaca has been made enjoyable by several friends, Venkat, Vishal, Dhananjay and Sourav and I am thankful to them for their company. Special thanks to my friends from childhood: Kalyan, Sudhanva and Manthram. We have had the best of times together going back to high school. v Last but not the least, I am eternally thankful to my dad and mom, both professors, for inculcating the importance of science and mathematics at a young age and for always being there for me. Also, my aunts and grandmother for all the love and affection they have showered on me. My little brother has always looked up to me for inspiration and guidance and I hope that I have done well so far and look to do better in the future. This work was supported by the Cornell Center for Materials Research (CCMR), a Materials Research Science and Engineering Center of the National Science Foundation (DMR-0079992). Additional support was also provided by a Nanoscale Interdisciplinary Research Team on Inorganic-Organic Interfaces (NSF-ECS-0210693) and the Semiconductor Research Corporation via the Center for Advanced Interconnect Systems Technologies (SRC task 995.011). vi TABLE OF CONTENTS 1. Introduction…………………………………………………………….1 1.1 Transistors and Integrated Circuits: Current technology………...1 1.2 Future Directions and Emerging Technologies…………………..6 1.2.1 Molecular Electronics……………………………………..7 1.2.1.1 Self-assembled monolayers……………………....8 1.2.1.2 Conjugated oligomeric systems………………...10 1.2.1.3 Polyphenylene and polyphenylene based molecules…………..……………………...11 1.2.2 Barrier layers……………………………………………..11 1.2.3 Organic electronics……………………………………….13 1.3 Thin film deposition…………………………………………….17 1.3.1 Physical deposition processes……………………………17 1.3.2 Chemical deposition processes…………………………...19 1.3.3 Nucleation and morphology of thin films………………..24 1.3.4 Atomistic nucleation model……………………………...28 1.4 Molecular beam techniques……………………………………..30 1.4.1 Characterization of molecular beams…………………….31 1.4.1.1 Effusive beams………………………………….32 1.4.1.2 Supersonic molecular beams……………………34 1.4.2 Supersonic molecular beam scattering…………………...41 1.4.2.1 Non-reactive molecular beam scattering………..42 1.4.2.1.1 Elastic scattering……………………....42 1.4.2.1.2 Inelastic scattering……………………..42 1.4.2.1.3 Trapping and desorption………………43 vviii i 1.4.2.1.4 Molecular chemisorption……………...46 1.4.2.2 Reactive scattering……………………………...46 1.4.2.2.1 Direct collisional activation.…………..47 1.4.2.2.2 Precursor-mediated dissociation………48 1.4.2.2.3 Collision induced dissociation………...49 1.4.3 Thin film deposition using supersonic molecular beams……………………………………………………………50 1.5 References………………………………………………….52 2. Experimental Procedures…………………………………………….56 2.1 Formation of inorganic-organic interfaces……………………...56 2.1.1 Description of molecular beam system…………………..56 2.1.2 Description and characterization of vapor delivery source……………………………………………61 2.1.3 Sample preparation……………………………………….64 2.1.3.1 Materials………………………………………...64 2.1.3.2 Substrate preparation……………………………64 2.1.3.3 Formation of self-assembled monolayers (SAMs)……………………………65 2.1.3.4 Formation of terminal groups…………………...66 2.1.3.5 Characterization of self-assembled monolayers……………………………………...67 2.1.3.5.1 Contact angle measurements…………..67 2.1.3.5.2 Ellipsometry…………………………...67 2.1.3.5.3 Atomic force microscopy (AFM)……..68 2.1.3.5.4 X-ray photoelectron spectroscopy (XPS)………………………………….68 vviii iii

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sources for deposition of thin films of pentacene, an organic semiconductor, on bare SiO2 and vapor deposition and followed his interests in this area to join the Ph. D in December 2004 and was a finalist for the Nottingham Prize at the Physical new supersonic molecular beam system for use at
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