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Integrated Membrane Systems and Processes Angelo Basile • Catherine Charcosset Editors Integrated Membrane Systems and Processes Edited by ANGELO BASILE Institute on Membrane Technology – Italian National Research Council (ITM-CNR), University of Calabria, Cosenza, Italy and CATHERINE CHARCOSSET Laboratoire d’Automatique et de Ge´nie des Proce´de´s, CNRS, Universite´ Lyon 1, Villeurbanne Cedex, France Thiseditionfirstpublished2016 ©2016JohnWiley&SonsLtd Registeredoffice JohnWiley&SonsLtd,TheAtrium,SouthernGate,Chichester,WestSussex,PO198SQ,UnitedKingdom Fordetailsofourglobaleditorialoffices,forcustomerservicesandforinformationabouthowtoapplyforpermissiontoreuse thecopyrightmaterialinthisbookpleaseseeourwebsiteatwww.wiley.com. TherightoftheauthortobeidentifiedastheauthorofthisworkhasbeenassertedinaccordancewiththeCopyright,Designs andPatentsAct1988. Allrightsreserved.Nopartofthispublicationmaybereproduced,storedinaretrievalsystem,ortransmitted,inanyformorby anymeans,electronic,mechanical,photocopying,recordingorotherwise,exceptaspermittedbytheUKCopyright,Designsand PatentsAct1988,withoutthepriorpermissionofthepublisher. Wileyalsopublishesitsbooksinavarietyofelectronicformats.Somecontentthatappearsinprintmaynotbeavailablein electronicbooks. Designationsusedbycompaniestodistinguishtheirproductsareoftenclaimedastrademarks.Allbrandnamesandproduct namesusedinthisbookaretradenames,servicemarks,trademarksorregisteredtrademarksoftheirrespectiveowners.The publisherisnotassociatedwithanyproductorvendormentionedinthisbook. LimitofLiability/DisclaimerofWarranty:Whilethepublisherandauthorhaveusedtheirbesteffortsinpreparingthisbook, theymakenorepresentationsorwarrantieswithrespecttotheaccuracyorcompletenessofthecontentsofthisbookand specificallydisclaimanyimpliedwarrantiesofmerchantabilityorfitnessforaparticularpurpose.Itissoldontheunderstanding thatthepublisherisnotengagedinrenderingprofessionalservicesandneitherthepublishernortheauthorshallbeliablefor damagesarisingherefrom.Ifprofessionaladviceorotherexpertassistanceisrequired,theservicesofacompetentprofessional shouldbesought. Theadviceandstrategiescontainedhereinmaynotbesuitableforeverysituation.Inviewofongoingresearch,equipment modifications,changesingovernmentalregulations,andtheconstantflowofinformationrelatingtotheuseofexperimental reagents,equipment,anddevices,thereaderisurgedtoreviewandevaluatetheinformationprovidedinthepackageinsertor instructionsforeachchemical,pieceofequipment,reagent,ordevicefor,amongotherthings,anychangesintheinstructionsor indicationofusageandforaddedwarningsandprecautions.ThefactthatanorganizationorWebsiteisreferredtointhisworkas acitationand/orapotentialsourceoffurtherinformationdoesnotmeanthattheauthororthepublisherendorsestheinformation theorganizationorWebsitemayprovideorrecommendationsitmaymake.Further,readersshouldbeawarethatInternet Websiteslistedinthisworkmayhavechangedordisappearedbetweenwhenthisworkwaswrittenandwhenitisread.No warrantymaybecreatedorextendedbyanypromotionalstatementsforthiswork.Neitherthepublishernortheauthorshallbe liableforanydamagesarisingherefrom. LibraryofCongressCataloging-in-PublicationData Integratedmembranesystemsandprocesses/editedbyAngeloBasileandCatherineCharcosset. pagescm Includesbibliographicalreferencesandindex. ISBN978-1-118-73908-2(cloth) 1. Membranefilters. 2. Filtersandfiltration. I. Basile,Angelo,editor. II. Charcosset,Catherine,editor. TP156.F5I572016 660′.284245–dc23 2015024794 AcataloguerecordforthisbookisavailablefromtheBritishLibrary. ISBN:9781118739082 Setin10/12ptTimesbyAptaraInc.,NewDelhi,India. 1 2016 Contents ListofContributors ix Preface xi 1 Ultrafiltration,Microfiltration,NanofiltrationandReverseOsmosisin IntegratedMembraneProcesses 1 CatherineCharcosset 1.1 Introduction 1 1.2 MembraneProcesses 2 1.2.1 Ultrafiltration,MicrofiltrationandNanofiltration 2 1.2.2 ReverseOsmosis 3 1.2.3 MembraneDistillation 3 1.2.4 Electrodialysis 4 1.2.5 MembraneBioreactors 5 1.3 CombinationofVariousMembraneProcesses 6 1.3.1 Pressure-DrivenSeparationProcesses 6 1.3.2 MembraneDistillationandPressure-Driven MembraneProcesses 12 1.3.3 ElectrodialysisandPressure-DrivenMembraneProcesses 13 1.3.4 MembraneBioreactorsandPressure-Driven SeparationProcesses 14 1.3.5 OtherProcessesandPressure-DrivenSeparationProcesses 15 1.4 Conclusion 17 ListofAbbreviations 18 References 18 2 BioseparationsUsingIntegratedMembraneProcesses 23 RajaGhosh 2.1 Introduction 23 2.2 IntegratedBioseparationProcessesInvolvingMicrofiltration 24 2.3 IntegratedBioseparationProcessesInvolvingUltrafiltration 28 2.4 Conclusion 31 References 32 iv Contents 3 IntegratedMembraneProcessesintheFoodIndustry 35 AlfredoCassano 3.1 Introduction 35 3.2 FruitJuiceProcessing 36 3.2.1 FruitJuiceClarification 36 3.2.2 FruitJuiceConcentration 38 3.2.3 IntegratedSystemsinFruitJuiceProcessing 40 3.3 MilkandWheyProcessing 48 3.3.1 IntegratedSystemsinMilkProcessing 48 3.3.2 IntegratedSystemsinCheesemaking 51 3.3.3 IntegratedSystemsinWheyProcessing 52 3.4 Conclusions 54 ListofAbbreviations 54 References 55 4 ContinuousHydrolysisofLignocellulosicBiomassviaIntegrated MembraneProcesses 61 MohammadmahdiMalmaliandS.RanilWickramasinghe 4.1 Introduction 61 4.2 ContinuousEnzymaticHydrolysis 63 4.3 IntegratedSubmergedMembraneSystem 65 4.4 SugarConcentration 66 4.5 SugarConcentrationandHydrolysateDetoxificationbyNanofiltration 68 4.6 StatisticalDesignofExperiments 69 4.7 AnalysisofVarianceusingResponseSurfaceMethodology 69 4.8 FutureChallenges 74 4.9 Conclusion 75 Acknowledgements 75 ListofAbbreviations 75 ListofSymbols 75 References 76 5 IntegratedMembraneProcessesforthePreparationofEmulsions, ParticlesandBubbles 79 GoranT.Vladisavljevic´ 5.1 Introduction 79 5.1.1 MembraneDispersionProcesses 80 5.1.2 MembraneTreatmentofDispersions 81 5.1.3 ComparisonofMembraneandMicrofluidicDrop GenerationProcesses 82 5.1.4 ComparisonofMembraneandConventional HomogenisationProcesses 83 5.2 MembranesforPreparationofEmulsionsandParticles 84 5.2.1 SPGMembrane 84 5.2.2 MicroengineeredMembranes 90 Contents v 5.3 ProductionofEmulsionsUsingSPGMembrane 92 5.4 ProductionofEmulsionsUsingMicroengineeredMembranes 96 5.5 FactorsAffectingDropletSizeinDME 98 5.5.1 EffectofTransmembranePressureandFlux 99 5.5.2 InfluenceofPore(Channel)SizeandShearStressonthe MembraneSurface 101 5.5.3 InfluenceofSurfactant 101 5.6 FactorsAffectingDropletSizeinPME 103 5.7 IntegrationofMEwithSolid/Semi-SolidParticleFabrication 104 5.7.1 IntegrationofMEandCrosslinkingof Gel-formingPolymers 104 5.7.2 IntegrationofMEandMeltSolidification 114 5.7.3 IntegrationofMEandPolymerisation 115 5.7.4 IntegrationofMEandSolventEvaporation/Extraction 118 5.8 IntegrationofMembranePermeationandGasDispersion 120 5.9 IntegrationofMembraneMicromixingandNanoprecipitation 121 5.10 Conclusions 123 ListofAcronyms 123 Symbols 124 Subscripts 126 References 126 6 NanofiltrationinIntegratedMembraneProcesses 141 BartVanderBruggen 6.1 Introduction 141 6.2 PretreatmentforNanofiltration 144 6.3 NanofiltrationasaPretreatmentMethod 146 6.4 ProcessesinSeries 148 6.5 IntegratedProcesses 150 6.6 HybridProcesses 153 6.7 NanofiltrationCascades 156 6.8 Conclusions 158 ListofAbbreviations 159 References 159 7 Seawater,BrackishWaters,andNaturalWatersTreatment withHybridMembraneProcesses 165 MaximePontie´ andCatherineCharcosset 7.1 Introduction 165 7.2 DesalinationMarket 166 7.2.1 GrowthofDesalinationCapacityWorldwide 166 7.2.2 DesalinationTechnologies 167 7.3 SeawaterandBrackishWatersComposition 168 7.3.1 SeawaterComposition 168 7.3.2 BrackishWaterversusSeawater 168 7.3.3 ProductWaterSpecification 170 vi Contents 7.4 DesalinationwithIntegratedMembraneProcesses 170 7.4.1 MF/UF–RO 170 7.4.2 NFversusRO 172 7.4.3 NF–RO 174 7.5 NaturalWaterTreatmentUsingHybridMembraneProcesses 176 7.5.1 NaturalOrganicMatter 178 7.5.2 Arsenic 183 7.5.3 OtherSpecies 186 7.6 Conclusion 190 ListofAcronyms 191 References 192 8 WastewaterTreatmentUsingIntegratedMembraneProcesses 197 JinsongZhangandAnthonyG.Fane 8.1 Introduction 197 8.2 IMSApplicationforWastewaterTreatment:CurrentStatus 198 8.2.1 IMSforTextileIndustrialWastewater:Targetto ZeroDischarge 198 8.2.2 IntegratedPressure-DrivenMembraneProcessforMunicipal WastewaterReclamation 200 8.2.3 IntegratedMultipleFunctionDrivenMembraneProcessfor WastewaterReclamation 212 8.3 StrategicCo-locationConceptforIntegratedProcessInvolvingRO, PRO,andWastewaterTreatment 219 8.4 Conclusions 221 Nomenclature 221 ListofGreekletters 222 References 222 9 MembraneReactor:AnIntegrated“Membrane + Reaction”System 231 AngeloBasile,AdolfoIulianelliandSimonaLiguori 9.1 Introduction 231 9.2 HydrogenEconomy 232 9.2.1 WhyMembraneReactors? 232 9.3 MembraneReactors 235 9.3.1 MembraneReactorsUtilization 236 9.4 MembranesforMembraneReactors 236 9.4.1 CeramicMembranes 237 9.4.2 ZeoliteMembranes 237 9.4.3 CarbonMembranes 238 9.4.4 MetalMembranes 238 9.4.5 CompositeMembranes 239 9.5 MassTransportMechanismsforInorganicMembranes 239 9.6 ApplicationsofInorganicMembraneReactors 241 9.6.1 RecentAdvancesonHydrogenProductioninMRsfromSteam ReformingofRenewableSources 241 Contents vii 9.7 Conclusions 244 ListofSymbols 245 ListofAbbreviations 245 References 246 10 MembranesforIGCCPowerPlants 255 KamranGhasemzadeh,AngeloBasile,andSeyyedMohammadSadatiTilebon 10.1 Introduction 255 10.2 IGCCTechnologyforPowerGeneration 256 10.3 ApplicationofMembranesinanIGCCPowerPlants 257 10.3.1 HydrogenSelectiveMembranes 264 10.3.2 OxygenSelectiveMembranes 272 10.3.3 CO SelectiveMembranes 275 2 10.4 ConclusionandFutureTrends 280 Abbreviations 280 References 281 11 IntegrationofaMembraneReactorwithaFuelCell 285 ViktorHacker,MeritBodner,andAlexanderSchenk 11.1 Introduction 285 11.2 FuelCellBasics 286 11.2.1 ReactionMechanisms 287 11.2.2 ElectrochemicalBasicsoftheFuelCell 289 11.3 DifferentTypesofFuelCells 292 11.3.1 MethodsofClassification 292 11.3.2 FuelCellTypes 294 11.4 ContaminationsofthePEFC 295 11.4.1 AnodeGasStream 295 11.4.2 CathodeGasStream 297 11.4.3 ContaminationsofComponents 298 11.5 MethodstoAvoidPoisoning 298 11.5.1 IncreasingtheFuelCellTolerancetowards Contaminations 299 11.5.2 AvoidingContaminations 300 11.6 Conclusion 302 ListofAbbreviations 302 ListofSymbols 302 References 303 12 SolarMembraneReactor 307 KamranGhasemzadeh,AngeloBasile,andAbbasAghaeinejad-Meybodi 12.1 Introduction 307 12.2 ConfigurationsofSolarMRSystems 308 12.2.1 SolarMRsforWaterandWastewaterTreatment 309 12.2.2 SolarMRsforHydrogenProduction 312 viii Contents 12.3 SolarMRsApplicationfromaModelingPointofView 319 12.3.1 WaterDecompositionLiterature 319 12.3.2 SteamReformingLiterature 320 12.4 SolarMRsApplicationfromanExperimentalPointofView 322 12.4.1 WaterDecompositionLiterature 322 12.4.2 WaterElectrolysisLiterature 329 12.4.3 SteamReformingLiterature 331 12.5 TheMainChallenges 334 12.6 ConclusionandFutureTrends 335 ListofAbbreviations 335 References 336 13 Membrane-AdsorptionIntegratedSystems/Processes 343 SayedS.MadaeniandEhsanSalehi 13.1 Introduction 343 13.2 AdsorptionPretreatmentforMembranes 345 13.3 IntegratedMembrane-AdsorptionSystems 347 13.3.1 LPM-AdsorptionIntegration 348 13.3.2 Membrane-AdsorptionBioreactors 352 13.3.3 MABROperatingConditions 354 13.3.4 MABRApplications 355 13.4 MembraneAdsorbents 356 13.4.1 Protein-AdsorbentMembranes 357 13.4.2 Metal-AdsorbentMembranes 358 13.4.3 Imprinted-MembraneAdsorbents 360 13.4.4 ThinMembraneAdsorbents 362 13.4.5 ModelingAspects 362 13.4.6 RegenerationandReuse 365 13.5 AdsorptionPost-treatmentforMembranes 366 References 367 Index 375

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