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Instrument Engineers' Handbook, Volume 3: Process Software and Digital Networks, Fourth Edition PDF

1130 Pages·2011·36.02 MB·English
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Preview Instrument Engineers' Handbook, Volume 3: Process Software and Digital Networks, Fourth Edition

LIPTÁK ErEn I N S T R U M E N T E N G I N E E R S ’ H A N D B O O K VOLUME III Fourth Edition DP Process r i o g c i te Software a s l s N S and Digital e o t f w t Networks w o ra k r se F a O U n R T d H BÉLA G. LIPTÁK, Editor-in-Chief E D IT HALIT ErEn, Volume Editor K10922 O N ISBN: 978-1-4398-1776-6 90000 9 781439 817766 K10922_ISBN_Sticker.indd 1 7/13/11 11:50 AM I N S T R U M E N T E N G I N E E R S ’ H A N D B O O K Fourth Edition Process Software and Digital Networks VOLUME III I N S T R U M E N T E N G I N E E R S ’ H A N D B O O K Fourth Edition Process Software and Digital Networks VOLUME III Béla G. liPták, Editor-in-Chief Halit ErEN, Volume Editor MATLAB® is a trademark of The MathWorks, Inc. and is used with permission. The MathWorks does not warrant the accuracy of the text or exercises in this book. This book’s use or discussion of MATLAB® software or related products does not constitute endorsement or sponsorship by The MathWorks of a particular pedagogical approach or particular use of the MATLAB® software. CRC Press Taylor & Francis Group 6000 Broken Sound Parkway NW, Suite 300 Boca Raton, FL 33487-2742 © 2012 by Béla Lipták CRC Press is an imprint of Taylor & Francis Group, an Informa business No claim to original U.S. Government works Version Date: 20110713 International Standard Book Number-13: 978-1-4398-6343-5 (eBook - PDF) This book contains information obtained from authentic and highly regarded sources. Reasonable efforts have been made to publish reliable data and information, but the author and publisher cannot assume responsibility for the validity of all materials or the consequences of their use. The authors and publishers have attempted to trace the copyright holders of all material reproduced in this publication and apologize to copyright holders if permission to publish in this form has not been obtained. If any copyright material has not been acknowledged please write and let us know so we may rectify in any future reprint. Except as permitted under U.S. Copyright Law, no part of this book may be reprinted, reproduced, transmitted, or utilized in any form by any electronic, mechanical, or other means, now known or hereafter invented, including photocopying, microfilming, and recording, or in any information storage or retrieval system, without written permission from the publishers. For permission to photocopy or use material electronically from this work, please access www.copyright.com (http://www.copyright.com/) or contact the Copyright Clearance Center, Inc. (CCC), 222 Rosewood Drive, Danvers, MA 01923, 978-750-8400. CCC is a not-for-profit organization that provides licenses and registration for a variety of users. For organizations that have been granted a photocopy license by the CCC, a separate system of payment has been arranged. Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation without intent to infringe. Visit the Taylor & Francis Web site at http://www.taylorandfrancis.com and the CRC Press Web site at http://www.crcpress.com Dedicated to our colleagues and to our profession of automation engineering. It is hoped that by applying the knowledge found on these pages, we will make our industries more efficient, safer, and cleaner, and thereby will not only contribute to a happier future for all mankind, but will also advance the recognition and respectability of our profession. Béla Lipták (http://belaliptakpe.com/) C O N T E N T S Preface xiii Acknowledgments xxiii Contributors xxv Definitions xxix Abbreviations xlix Organizations lix 1 Process Control and Automation 1 1 Distributed Control Systems and Process Plants 5 Mark Nixon 2 Networks in Process Automation: Hardware Structures and Integration of Process Variables into Networks 40 Peter G. Berrie and Klaus-Peter Lindner 3 Instrumentation in Processes and Automation 72 Donald Chmielewski and Miguel J. Bagajewicz 4 Programmable Logic Controllers 90 Sujata Agashe and Sudhir D. Agashe 5 SCADA—Supervisory Control and Data Acquisition System and an Example 101 Hiten A. Dalal 6 Intelligent Instruments and Sensors: Architecture, Software, Networks, Protocols, and Standards 130 Deniz Gurkan and Halit Eren 7 Calibrations in Process Control 141 Halit Eren 8 Standards in Process Control and Automation 150 Halit Eren 9 Automation and Robotics in Processes 158 Arif Sirinterlikci, Arzu Karaman, and Oksan Imamog`lu 2 Process-Control Methods 169 10 Batch-Process Automation 172 Asish Ghosh ix x Contents 11 Plant-Wide Controller Performance Monitoring 200 Chris McNabb 12 Plant Optimization 228 Michael Ruel 13 Neural Networks in Process and Automation 254 R. Russell Rhinehart 14 Fuzzy Logic Control in Processes and Automation 265 R. Russell Rhinehart 15 Internet in Automation and Process Control Systems 275 Babu Joseph and Deepak Srinivasagupta 16 Telemetry Systems: Phone, Radio, Cellular, and Satellite 284 Curt W. Wendt 3 Digital Techniques and Data Handling 301 17 Digital Technology Fundamentals, Microcontrollers, Microcomputers, and FPGAs in Processes 303 Cesar Ortega-Sanchez 18 Signal Processing in Process Control and Automation 313 Emre Deniz Eren and Halit Eren 19 Data Acquisition Fundamentals 330 David Potter and Halit Eren 20 Analog and Digital Signal Transmission in Processes: Protocols and Standards 342 Ian H. Gibson 21 Data Acquisition: Buses, Networks, Software, and Data Handling 351 David Potter 22 Data Reconciliation and Software Methods for Bias Detection 364 Miguel J. Bagajewicz and SR Derrick K. Rollins 4 Software, Programming, and Simulations 383 23 Software Fundamentals 385 Halit Eren 24 Virtual Plants: Process Simulation and Emulation 391 Hironori Hibino 25 Virtual Reality Tools for Testing Control Room Concepts 406 Asgeir Droivoldsmo and Michael Louka 26 Model-Free Adaptive Control Software 415 George S. Cheng and Steven L. Mulkey 27 Operation Optimization with Sequential Empirical Optimization and Software Implementation 438 Carlos W. Moreno 28 Data Historian 454 Irena Yee and Halit Eren Contents xi 5 Networks, Security, and Protection 461 29 Computer Networks: LANs, MANs, WANs, and Wireless 465 Hura Gurdeep 30 Internet Fundamentals and Cyber Security Management 484 Hura Gurdeep 31 Network Security, Threats, Authentication, Authorization, and Securing Devices 506 Wenbin Luo 32 VPN, CCN, and IT Support 517 Burhan Basaran and Cengiz Burnaz 33 Fiber-Optic Network Components 525 Jin Wei Tioh, Mani Mina, Robert J. Weber, and Arun K. Somani 34 Fiber-Optic Communications and Networks 546 Martin Maier 35 Network Access Protection 565 Dinesh C. Verma 36 Comments on Cyber Security in Industrial Control Systems and Automation 571 Jacob Brodsky and Joseph Weiss 6 Fieldbus Networks 575 37 Fieldbuses 578 Lucia Seno and Stefano Vitturi 38 HART Networks 587 David S. Nyce 39 Foundation Fieldbus: Features and Software Support 598 Salvatore Cavalieri 40 PROFIBUS Networks 616 Peter G. Berrie and Jochen Müller 41 Industrial Ethernet and TCP/IP-Based Systems 636 Gianluca Cena, Stefano Scanzio, Stefano Vitturi, and Claudio Zunino 42 Niche Fieldbus Networks 654 Lucia Seno and Stefano Vitturi 7 Process Management, Maintenance, Safety, and Reliability 671 43 Network Security Awareness, Management, and Risk Analysis 674 Helen Armstrong 44 Manufacturing Execution Systems 689 Zameer Patel 45 Auditing and Upgrading Plants, Control Rooms, and Networks 698 Bridget A. Fitzpatrick 46 Hazardous Areas: Classifications, Equipment, Purging, and Management 706 David S. Nyce

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