Innovations in Additive Manufacturing

343 Pages·2022·12.369 MB·English

by  M. Adam Khan, J. T. Winowlin Jappes

Springer Tracts in Additive Manufacturing
M. Adam Khan
J. T. Winowlin Jappes Editors
Innovations
in Additive
Manufacturing
Springer Tracts in Additive Manufacturing
SeriesEditor
HenriquedeAmorimAlmeida,PolytechnicInstituteofLeiria,Leiria,Portugal
Thebookseriesaimstorecognisetheinnovativenatureofadditivemanufacturing
and all its related processes and materials and applications to present current and
futuredevelopments.Thebookserieswillcoverawidescope,comprisingnewtech-
nologies,processes,methods,materials,hardwareandsoftwaresystems,andappli-
cationswithinthefieldofadditivemanufacturingandrelatedtopicsrangingfromdata
processing (design tools, data formats, numerical simulations), materials and
multi-materials, new processes or combination of processes, new testing methods
for AM parts, process monitoring, standardization, combination of digital and
physicalfabricationtechnologiesanddirectdigitalfabrication.
Moreinformationaboutthisseriesathttps://link.springer.com/bookseries/16694
·
M. Adam Khan J. T. Winowlin Jappes
Editors
Innovations in Additive
Manufacturing
Editors
M.AdamKhan J.T.WinowlinJappes
SchoolofAutomotiveandMechanical SchoolofAutomotiveandMechanical
Engineering Engineering
KalasalingamAcademyofResearch KalasalingamAcademyofResearch
andEducation andEducation
Virudhunagar,India Virudhunagar,India
ISSN2730-9576 ISSN2730-9584 (electronic)
SpringerTractsinAdditiveManufacturing
ISBN978-3-030-89400-9 ISBN978-3-030-89401-6 (eBook)
https://doi.org/10.1007/978-3-030-89401-6
©TheEditor(s)(ifapplicable)andTheAuthor(s),underexclusivelicensetoSpringerNature
SwitzerlandAG2022
Thisworkissubjecttocopyright.AllrightsaresolelyandexclusivelylicensedbythePublisher,whether
thewholeorpartofthematerialisconcerned,specificallytherightsoftranslation,reprinting,reuse
ofillustrations,recitation,broadcasting,reproductiononmicrofilmsorinanyotherphysicalway,and
transmissionorinformationstorageandretrieval,electronicadaptation,computersoftware,orbysimilar
ordissimilarmethodologynowknownorhereafterdeveloped.
Theuseofgeneraldescriptivenames,registerednames,trademarks,servicemarks,etc.inthispublication
doesnotimply,evenintheabsenceofaspecificstatement,thatsuchnamesareexemptfromtherelevant
protectivelawsandregulationsandthereforefreeforgeneraluse.
Thepublisher,theauthorsandtheeditorsaresafetoassumethattheadviceandinformationinthisbook
arebelievedtobetrueandaccurateatthedateofpublication.Neitherthepublishernortheauthorsor
theeditorsgiveawarranty,expressedorimplied,withrespecttothematerialcontainedhereinorforany
errorsoromissionsthatmayhavebeenmade.Thepublisherremainsneutralwithregardtojurisdictional
claimsinpublishedmapsandinstitutionalaffiliations.
ThisSpringerimprintispublishedbytheregisteredcompanySpringerNatureSwitzerlandAG
Theregisteredcompanyaddressis:Gewerbestrasse11,6330Cham,Switzerland
ThankstoALMIGHTY
Editorswouldliketodedicatethisbooktothe
ManagementandAdministrationTeamof
Kalasalingam AcademyofResearchand
Education.
Dr.M.AdamKhan
Dr.J.T.WinowlinJappes
Preface
Recently,advancesinadditivemanufacturinganditsrelatedworkarethrivingmany
researchers to get involved in effective/innovative findings for the past few years.
ThisbookentitledInnovationsinAdditiveManufacturingdiscussesonthehistory,
fundamentals, process development, applications, post-processing and many more
experimentalresultsonadditivemanufacturingtechniques.Manyengineeringappli-
cations have started to employ additive manufacturing techniques for component
development. Some Industries are using additive manufacturing widely for devel-
opinghigh-endtoysanddronesforplaystation.Beyondtheresearch,theadditive
manufacturinghasplacedrecordsindevelopingbio-implantsandbiomedicalinstru-
ments.Opportunitieshavebeenevolvedinpost-processingandfinishmachiningof
additivemanufacturingcomponents.Contentssuchassurfacetreatments,modifica-
tionandengineeringsuchadvancementsinheattreatment,mechanicalhardeningand
coating,etc.,thescienceoftheireffectsonpropertiesanditscharacteristicsofparts
madebythemarealsocovered.Further,simulation,modelling,andoptimizationof
materialprocessingandsurfaceengineeringtechniquesarealsofocused.
Thescopeofthisbookis:
(cid:129)
Fundamentalknowledgeandresearchadvancesinadditivemanufacturing.
(cid:129)
Coveringrecentdevelopmentsandadvancementsinadditivemanufacturing.
(cid:129)
Casestudies,experimentalresearch,andoptimizationstudiesinthecurrentfield.
(cid:129)
Uniquecombinationofadvancedmaterialsprocessingandsurfacesciences.
This book consist of three main parts such as (1) Introduction to Additive Manu-
facturing; (2) Additive Manufacturing and Materials Development; and (3) Post-
Processing and Investigations on 3D Built Materials. Authors of this book are
from different countries, and they have made their contribution on research find-
ingsandexperiencesthroughfulllengthchapters.InPartI,twochaptershavebeen
writtentocoverthehistoryofadditivemanufacturingalongwiththebasicapplica-
tionandfundamentals.InPartII,therearefivechapterstocoverthedevelopments
of additive manufacturing for metals and non-metals including plastics/polymers.
Also, the role of additive manufacturing in biomedical engineering is covered
in this part. The post-processing and investigations on additive manufacturing is
vii
viii Preface
discussedinPartIII.Thispartcoversvariousaspectsonheattreatment,machining,
surfacefinish,surfacecoatings,electrochemicalcorrosion,andchallengesinadditive
manufacturingstandards.
Weappreciateallthecontributorsforsubmittingtheirinnovativecontentextracted
fromtheirexperienceandlearningsonadditivemanufacturing.Wewouldalsolike
toexpressoursinceregratitudetoSpringerTeam,fortheirprofessionalsupportand
patronagetowardsthesuccessfulcompletionofthebookonInnovationinAdditive
Manufacturing.
Virudhunagar,India Dr.M.AdamKhan
July2021 Dr.J.T.WinowlinJappes
Introduction
Thisseriessupportswiththeinformationonadditivemanufacturingprocessonall
aspectsofhistory,applications,developmentmetals,non-metals,biomedicalcompo-
nents,heattreatmentprocessing,machining,coating,corrosionandsurfacescience
studies.Thechaptersinthisbookwerereviewedandverifiedtodisseminatethevalu-
abletechnicalcontenttoyoungresearchers,professionals,students,andallinterested
aspirantsontheinnovationsandlatestdevelopmentsinadditivemanufacturingfor
thecurrentscenario.
ix
Contents
PartI IntroductiontoAdditiveManufacturing
1 MetalAdditiveManufacturing:FromHistorytoApplications ..... 3
AmritbirSinghandHarpreetSingh
2 DevelopmentinAdditiveManufacturingTechniques ............. 33
K.Arunprasath, V.Arumugaprabu, P.Amuthakkannan,
R.DeepakJoelJohnson,andS.Vigneshwaran
PartII AdditiveManufacturingandMaterialsDevelopment
3 ChallengesinAdditiveManufacturingforMetalsandAlloys ...... 57
MonsuruRamoni, RagavananthamShanmugam,
N.Thangapandian,andM.Vishnuvarthanan
4 Laser Additive Manufacturing of Aluminium Matrix
Composites ................................................... 73
P.S.SamuelRatnaKumarandP.M.Mashinini
5 AdditiveManufacturingofNon-ferrousMetals .................. 91
TemelVarol,OnurGüler,FatihYıldız,andS.SureshKumar
6 DevelopmentandOptimizationStudyofPoly-LacticAcid
BlendedCarbonParticlesbyFusedDepositionModelling
Method ...................................................... 121
S.P.Jani, A.SenthilKumar, B.Anushraj, P.M.Mashinini,
andSudhakarUppalapati
7 RoleofAdditiveManufacturinginBiomedicalEngineering ....... 139
R.Ruban,V.S.Rajashekhar,B.Nivedha,H.Mohit,M.R.Sanjay,
andSuchartSiengchin
xi