industrialization of the additive manufacturing processs

122 Pages·2014·24.78 MB·English

25|26
Sept 2014
19 | 20 SepteSmHERbATeONr M 2ILA0N13
MALPENSA AIRPORT
SHERATON MILAN MALPENSA AHIROPTOELRT HOTEL
INDUSTRIALIZATION
Industrialization of the
OF THE ADDITIVE
Additive Manufacturing process
MANUFACTURING
and lamination of Composite Materials

PROCESSS
S P O N S O R E D B Y

SPONSOR GOLD
S P O N S O R E D B Y
SPONSOR GOLD
SPONSOR SILVER
SPONSOR SILVER
AN EVENT ORGANIZED BY
ERIS PROGRAM
Senza titolo-1 1 12/09/13 16.32

THE PROGRAM

Industrialization
of the Additive
Manufacturing process
Presentations of
25 September 2014
SHERATON MILAN MALPENSA AIRPORT HOTEL
La terza rivoluzione industriale,
una nuova prospettiva
per il nostro paese
Speaker |
Ing. Giuseppe Catalfamo
Ha conseguito la Laurea Magistrale in Ingegneria Gestionale
comprensiva del Percorso di Eccellenza in Energy Manage-
ment, presso l’Università Carlo Cattaneo - LIUC.
Dal 2011 ha svolto attività di ricerca presso la LIUC - Univer-
sità Cattaneo, sia all’interno del Lab#ID (laboratorio per il
trasferimento tecnologico sui sistemi RFId), occupandosi in
particolare di analisi di processo, sia al CETIC (Centro di Ric-
erca per l’Economia e le Tecnologie dell’Informazione e della
Comunicazione) per lo sviluppo di algoritmi di simulazione.
Da circa dieci anni svolge inoltre attività di consulenza
nell’ambito dell’analisi dei processi aziendali per diverse
aziende del varesotto e per l’Associazione Piccole e Medie
Imprese della Provincia di Varese.
Dalla fine del 2013 è il Coordinatore di SmartUp – Laborato-
rio Fabbricazione Digitale, il progetto attivato alla LIUC in
collaborazione con l’Unione degli Industriali della Provincia
di Varese.
Abstract|
La vicenda umana si è sviluppata nella relazione dinamica tra bit (prodotti e gestiti da menti
umane) e atomi (manipolati per migliorare le nostre condizioni di vita) che hanno generato
cambiamenti nella logica della produzione e le cosiddette rivoluzioni industriali.
Un nuovo cambiamento in questa relazione sta avvenendo adesso, e con questo anche una
nuova rivoluzione industriale: la terza. Alla sua base ci sono la prototipazione digitale e la
stampa 3D che stanno aprendo nuove opportunità per fare innovazione tecnologica, per fare
impresa, per fare politiche industriali.
Come la stanno affrontando le imprese? Quali pro e quali contro hanno riscontrato quelle che
hanno già introdotto la fabbricazione digitale nei loro processi, e quali esigenze e dubbi mani-
festano quelle che vi si stanno avvicinando solo adesso? Dove effettivamente si sono ottenuti
i maggiori benefici?
Le risposte, raccolte di prima mano durante mesi di contatti e attività a financo delle imprese,
le fornisce un osservatorio privilegiato, quello del laboratorio di fabbricazione digitale nato
alla LIUC – Università Cattaneo proprio per volontà dell’Associazione degli Industriali della
Provincia di Varese con l’obiettivo di includere le proprie imprese tra i protagonisti di questa
Terza Rivoluzione Industriale.
EOS – Leader in e-Manufacturing
Solutions
Speaker |
MR VITO CHInELLATO /
General Manager-Regional Manager Italy, EOS
22/09/2014
EOS: A Global Service Organisation
EOS Headquarter
K•r4a5il lFiniegl d(G Seerrmvicaen yE)ngineers,
EOS –Leader in e-Manufacturing Solutions •••491 5H2 nAodptl piLnleiecv aeetlmi oSpnulpoSpypoeeerctsi aElnisgtsineers
Corporate Presentation
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•1 Application Specialist
Regional Service Center
LocalService unit EOS AsiaPacific
S•in8g Faipelodr eService Engineers in 4 countries
EOS has Regional Service Centers on 3 continents •3 Application Specialists
A growing number of local Service units with own Field Service Engineers and depots
ensures customer vicinity in key regions
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Industrial Companies Face Similar
Challenges –Additive
EOS: Global Presence Manufacturing Offers Unique
Solutions
EOS worldwide installed base EOS global footprint Challenges of industrial companies Additive Manufacturing advantages
1,330 Systems Customers in 51 countries Faster Time-to-Marketcombined Productivity advantage
 ⅓⅔ MPoelytaml esyr sstyesmtesms EdMOisotSrr eSib atulhetaison &n 5 pS0ae0rr etvnmiceepr sloo ifnyfie c2ee2ss cwionou 1rnl1dt rwcioeidusen tries, $wPriothd ushctoivrtiteyr iLnifcerceyacslee: Rapappliidc aptriootnostyping and serial
 266 customers with more than 1 system (74% Germany, 26% International) Need for cost reduction $ Cost advantage
Strong patent portfolio: More than 700 active  Integrated functionality
patents in nearly 100 patent families Flexible production without assembly
R&D Spendingsofapprox. 15% of Sales ("factory around the corner")
Innovation→ Freedom of design
North Europe & Asia- Increase of customer value add Lightweight
America Rest of World Pacific Complex component
15% 67% 18% Customisationof products
of global client base of global client base of global client base Customisation
Focus on Sustainability CCuosstt oemffiecri esnpte scmifica lal dsearpietastions
Source: EOS. Installed base (includes purchased and rented systems) as per 12/2013. Staff figures as per 09/2013. EOS Corporate Presentation | 3
Additive Manufacturing
Together with Partners, EOS Provides End-to-End
Opens Two Roads to Success Additive Manufacturing Solutions
Resolving the constraints of Enabling a completely new
1 conventional manufacturing 2 design approach IndustryPartners e-Manufacturing Partners Technology Partners
AM can resolve constraints of the conventional design of an AM can enable design that in conventional
existing solution by e.g. manufacturing environments has not been possible
Reducing part complexity before
Reducing costs normally caused by e.g. tooling needed Leading to completely new solutions, e.g
after manufacturing Move from metal to plastic & others & others & others
Making a part lightweight, yet functional Partnerships with leading industry •Co-operation with highly •Partnering with
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products complementary
Partners include: • pInrdoucestsrsy d-sepveecliofipcm aepnptli cParteisoenn atantdio/onr to the AMtechnology.
 Cooksongoldfor the jewellery • High quality parts production
Example: Washing rotor (Hettich) Example: Load-bearing engine block (WITHIN Labs) industry •Partners include:
F+Nr o1o mtsot eo3el2iln crgion nmgepcoesnseanrtys to 2 laser-sintered parts NcInoetnwevg erdnaettseiiogdnn ca onl nmoftoe ptrhomosasdli bscloeo wlinitgh channels,  Begofor the dental industry • Woaenxpiadttich mstiu nsisr pLefeaadccbiel:fa i Cscttkuaiictsniteoso nstmtosr udmceetsueigrten s o f
Fpurondcuticotnioanl i notne dgeramtiaonnd, product customization, lRigehdtuwceeidg hcty cdlees tigimnes, increased part quality, • Bfinesisth-iinn-gClass: Precision surface
weight reduction
Image sources: Hettich, WITHIN Labs EOS Corporate Presentation | 5 EOS Corporate Presentation | 6
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22/09/2014
Business Positioned in Line with
Customers from Numerous
Market Demand:
Industries
EOS Offers Solutions for Many
Rely on EOS Technology
Industries
Rapid Aerospace Medical Industry Tooling Lifestyle Automotive OEMs Service Providers
Prototyping
Market
priorities
Sustainability
Productivity EOS Distribution Channels: Regional, Industry-Specific, Distributors, Sales Partners
Customisation
EOS Portfolio
Products Solutions Services
Design* Build Finish*
Application Systems Surface
specific Material engineering
(e.g. lightweight) Software
Process
Service
*With EOS technology partners EOS Corporate Presentation | 1 Sample customers. EOS Corporate Presentation | 2
EOS Additive Manufacturing
EOS Additive Manufacturing
(AM)
Aerospace Application Examples
Automotive Applications
Jet Engines Interiors UAV
Lightweight, complex components Integrated functionality Individualisedparts
University of Warwick drive shaft Conccaerp steuaatl UnRiaeSxntleun ttpteigvaaomrtt
Morris Technologies Swirler Airduct SULSA aircraft made of PA 2200
Challenge: Build highly complex Challenge: Build ducts for air Challenge: University of Southampton Challenge: Build lightweight drive Challenge: Create light-weight car Challenge: Build a reliable,
design (fuel injection systems, vane conditioning of cabin and 3T RPD create first ‘printed’ shaft for Formula Student racing car seat with innovative ergonomic lightweight axle pivot with high
sSeoglumtieonnt:s )M aas n‘ounfaec ptuiercineg’ with DMLS Spolalsuttiico And: dMitaivneu fMacatnuurfinagct wuirtihn gE OS uAndmditainven eMd aanirucfraacfttu arnindg s fhoorw U AthVes use of Swoitluht liaosne:r -Csainrbteorne-dti tdaonuiubmle- dwraivllee dsh aft dSoelsuigtnion: Functional integration via rSiogliduittiyo nin: sPhroodrtu tcitmioen of topology-
using EOS technology and EOS technology Solution: Manufacturing of a flight- ends laser-sintered plastic elements optimisedsteering stub axle using
CobaltChromeMP1 capable UAV within one week, using EOS technology
EOSINTP730
Optimised:Improved design, no Optimised:Meets mechanical Optimised: Functional integration Flexible: Part design without design Comfortable: Thanks to anatomical Optimised: Perfect form and
brazed joins, increased robustness performance requirements, tested simplifies assembly and excludes restraints seat adjustment contouring –weight reduced by
Qwueeickks: (Dves.l i6ve wrye etikms)e less than 2 froerta FrAdRa/nJtA, Rsm qoukaeli fdiceantisoitny (&fla tmoxei city) tFhreee ndeoemd foofr d feassitgenn:e Prsroduction of E(lceonngothm 5ic0: cWme)i.g 7h0s% o nwlye i3gh5t0 g Erecdouncotmioinc: Significant weight 3Sp5e%e, dryig:i dSiitgyn iifniccarenatslye dsh boyr t2e0r %
E–ctoynpoicmalilcy: 5S0ig%n ilfeicssa ncto cstost reduction WsEecviodeneroa rmla anicigr:ce Sr aiogffnt suifsicea: nAtl rceoasdt ya nudse fdu einl Qcboeumsitcp-kpl:eo Fxsr ssoitbmrlue sc kftleuigtrhcehts cttoho a amrcaahciitdeeevrenis ttflhiicgesh t rsCeuOdp₂up ecomtritoissn st i(rovensnsdm teotwala vredrss iroend)u, cing Fianucstntuacatlltiaootnriosa nrl e icnpotlasetcgser –astepiornvneo:u mRmoeadttouirccs e; s dSaefvee:l oRpemliaebnlet aonnd t hpero tdrauccktion time
reduction through light weight in less than one month integrated heating and ventilation
Sources Images (left to right): Morris Technologies, EOS, University of Southampton/3T RPD EOS Corporate Presentation | 3 Sources Images (left to right): University of Warwick; FraunhoferIPA; RennteamUniStuttgart EOS Corporate Presentation | 4
EOS Additive Manufacturing EOS Additive Manufacturing
Industry Applications Lifestyle Products Applications
Gripper: Lightweight and complex Special purpose machinery: Heat exchanger: complex
components Integrated functionality and scalable components Jewellery Accessories & Gadgets Footwear & Sports
Bionic AssistFaenscteo Sgyrisptpeemr Laser adEjuOsSt mFOenRtM uIGniAt 3T RPHDe/WatIeTHxcINha nLagbesr Cooksongold Digital Forming Ross Barber shoes
Challenge: Production of a bionic Challenge: For EOS FORMIGA, Challenge: Create heat exchanger Challenge:Develop DMLS suitable Challenge: Individualisationof Challenge:Produce high-fashion
gripper that can reliably pick up and produce device to adjust laser mirror that can efficiently increase or for gold products requires a dedicated men footwear with a complex
sflaefxeilbyl yput down objects gently and iSno Ylu atinodn :Z Pdriroedcutciotnion with EOS dadisaspiptaetde thoe paat;r tg tehoamt entereyd tso c boeo ling Soof lsuetriioens :p Nroedwu tceticohnn ooflofegryin cga paa hbigleh smoaftnwuafarect ausr iwnge ltle acsh an oflleoxgiyble dSoelsuigtnion: EOS plastic laser-sintering
Solution: Small batch production plastic laser-sintering technology Solution: Production on EOSINT M degree of design flexibility Solution: DigitalForming‘s UCODO of sole and cushioning structure
using EOS FORMIGA P 100 using EOS material PA2200 270 withEOS AluminiumAlSi10Mg software combined with EOS
Additive Manufacturing
Optimised: Function integration Optimised: Functional integration: Optimised: Self-supporting, Optimised: Specially built laser Optimised: 3D files can be Freedom of Design: 8 unique
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Sources Images (left to right): Festo; Kuhnstoff; EOS; components built into EOS systems; 3T RPD/WITHIN Labs EOS Corporate Presentation | 5 Sources Images (left to right): Cooksongold(Heimerle+ MeuleGroup), Digital Forming, Ross Barber EOS Corporate Presentation | 6
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