Contributions to Statistics V. FedorovlW.G. MiillerlI.N. Vuchkov (Eds.) Model-Oriented Data Analysis XlI/248 pages, 1992 J. Antoch (Ed.) Computational Aspects of Model Choice VW285 pages, 1993 W.G. MiillerlH.P. WynnlA.A. Zbigljavsky (Eds.) Model-Oriented Data Analysis XIW287 pages, 1993 P. MandllM. Hu§kovli (Eds.) Asymptotic Statistics Xl474 pages, 1994 P. DirschedllR. Ostennann (Eds.) Computational Statistics V1lI553 pages, 1994 C. P. KitsosIW. G. Miiller (Eds.) MODA4 - Advances in Model-Oriented Data Analysis XIV1297 pages, 1995 H. Schmidli Reduced Rank Regression XlI79 pages, 1995 W. HiirdleJM.G. Schimek (Eds.) Statistical Theory and Computational Aspects of Smoothing VIW265 pages, 1996 S. Klinke Data Structures for Computational Statistics VIW284 pages, 1997 Christos P. Kitsos . Lutz Edler (Eds.) Industrial Statistics Aims and Computational Aspects Proceedings of the Satellite Conference to the 51 st Session of the International Statistical Institute (ISI) Athens, Greece, August 16-17, 1997 With 44 Figures and 24 Tables Springer-Verlag Berlin Heidelberg GmbH Professor Christos P. Kitsos Athens University of Economics and Business Department of Statistics 76 Patission Street 104 34 Athens Greece Dr. Lutz EcHer Gennan Cancer Research Center Biostatistics Unit Im Neuenheimer Feld 280 0-69120 Heidelberg Gennany ISBN 978-3-7908-1042-4 ISBN 978-3-642-59268-3 (eBook) DOI 10.1007/978-3-642-59268-3 Industrial statistics: aims and computational aspects ; proceedings of the satellite conference to the 51 al session of the International Statistical Institute (ISI), Athens, Greece, August 16 -17, 1997 I Christos P. Kitsos ; Lutz Edler (ed.). -Heidelberg; New York: Physica-Verl., 1997 (Contributions to statistics) This work is subject to copyright. AII rights are reserved, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduc,tion on microfilm or in any other way, and storage in data banks. Duplication of this publication or parts thereof is permitted onIy under the provisions of the Gennan Copyright Law of September 9, 1965, in its current version, and permission for use must always be obtained from Physica-Verlag. Violations are liable for prosecution under the Gennan Copyright Law. © Springer-Verlag Berlin Heidelberg 1997 Originally published by Physica-Verlag Heidelberg in 1997 The use of general descriptive names, registered names, trademarks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. Softcover Design: Erich Kirchner, Heidelberg SPIN 10634241 88/2202-5 4 3 2 1 O - Printed on acid-free paper PREFACE This volume is the Proceedings of the International Conference in Athens from August 16-17, 1997, on 'Industrial Statistics: Aims and Computational Aspects' planned and organized as a Satellite Conference to the 51th Session of the International Statistical Institute (lSI) in 1997 in Istanbul. Plans for this conference originated in Beijing in 1995, during the 50th Session of the lSI where active members of the lSI and especially the IASC (International Association of Statistical Computing) decided to organize such a meeting realizing the importance of statistics and its computational aspects in modem industry and economical development. Devoted to the growing impact of statistical methodology and statistical computing in industry and economy the aim of this conference was to link the three components Statistics-Industry Computers towards a more intensive interaction which should improve industrial productivity, foster the impact of statistics in induStry and promote there theory, methods and practice of statistical computing. According to this, the conference and the proceedings address themselves to decision makers, statisticians, computer scientists, programmers, engineers and other professionals in industry and academia engaged in this developing field. The meeting was kindly cosponsored by the International Association of Statistical Computing (IASC) and the Statistics in Industry Committee of the lSI. We take this opportunity to express our sincere thanks to Professores and Ores. Murrray Cameron (President of IASC), Jaromir Antoch and Antoine de Falguerolles (Chairmen of the Board of Directors of the European Regional Section of IASC), and Vijayan Nair (Chairman of the Statistics in Industry Committee of lSI) for their support in this effort. Further thanks go also to the Director of the lSI Dr. Zoltan Kenessey for his encouragement and to Daniel Berze and Allmut Hormann for editorial assistance in the announcements of the VI conference in the lSI Newsletter and in the Statistical Software Newsletter (SSN), respectively. The editors would also like to express their thanks to the Ministry of Education of Greece for their generous support. Our thanks are extended to the Turkish Organization Committee of the 51th Session of the lSI who kindly welcomed this meeting, especially Ambassadeur Orhan Guvenen. Warmest thanks go also to Athens University of Economics and Business and Dean Prof A Kintis for their welcome and help. Further thanks go to a number of people involved in the production of this volume. We have to thank for assistance in handling the texts which arrived in various electronical forms, especially Axel Benner and Lothar Pilz in Heidelberg and George Andraktas in Athens. We thankfully acknowledge the friendly and pleasant cooperation with Physica-Verlag. We thank especially Dr. Peter Schuster and Dr. Martina Bihn who set up the schedule for printing and monitored the publishing. The target of the planning was to have all the papers reviewed and published before the meeting and therefore we had to impose tight time limitings and pressuring deadlines. The strict timely schedule might have hindered some of the applicants for participation at the conference to contribute and may have made others to decide to restrict themselves to an oral presentation only of their valuable work; we apologize for that. To those who worked hard for the review of all papers, the International Committee and the Local Committee, we would like to express sincere thanks. Most of the announcement work and the communication was succesfully operated through e-mail. This electronic process was also used for editing the papers and valuable time could be saved such that the target could be reached succesfully. The dominant topic in the submission of papers was the Industrial Statistics which is a broad and dynamically growing field of statistical applications and usage of statistical computing and therefore some heterogeneity of the VII contnoutions submitted to the conference had to be expected. Nevertheless, at the end of the day, when we were happy to collect the papers a few categories had arizen very clearly which represent in our opinion cutting edge areas of industrial statistics each represented by a number of contributions. We finally categorized the submitted papers into the six categories Quality Control, Engineering and Monitoring Reliability and Failure Time Analysis Experimental Design Repeated Measurements - Multiple Inference Pharmaceutical-Statistics Computing, Jmaging and Prediction Admittedly, such a categorization was not an easy task at all and there remains subjectivity in this and even more in the classification of the single papers. Obviously, other important areas in industrial statistics are not so well represented in these proceedings by various reasons. Among those less represented ones are e.g. computationally intensive methods, Bayesian analyses, and more theoretical stochastic analyses, e. g. related to time series. Needless to say that there are fields of application e. g. in finance and insurance which could not been covered in this volume. Some of the topics missing here will be seen as oral contribution during the conferente. On the other hand, we are content to have been able to bring together an illustrative spectrum of contributions to industrial statistics. It is our hope that the present collection will prove to be of interest not only for the participants of this but also to a larger scientific community with interest in this particular and developing field of statistics. Christos P. Kitsos Athens Lutz Edler Heidelberg Contents I. Quality Control, Engineering and Monitoring 1 Quality Engineering Using Robust Design and Analysis 3 SUNG H. PARK AND JAE J. KIM 1. Introduction ............................................................................................ 3 2. Quality engineering and quality management.............. ............................ 4 3. Parameter design......................................... .................................. ........ 7 The Calibration Problem in Industry 17 CHRISTOS P. KITSOS AND V. L. NlNI 1. Introduction.......................................................................................... 17 2. Background .......................................................................................... 18 3. Optimal design approach ....................................................................... 20 4. Applications. ......................................................................................... 21 Case Study of Applying Statistical Techniques for the Quality Assurance in a Paint Industry 27 C. VOURV AHI, J. VOUTSINAS AND J. KIRIAKIDIS 1. Introduction .......................................................................................... 27 2. Generally about SPC ............................................................................. 28 3. SPC in CHROTEX until 1996 ............................................................... 28 4. New steps for CHROTEX with SPC ..................................................... 30 5. Process capability indexes ..................................................................... 33 6. Applications ofSPC .............................................................................. 34 7. Conclusions .......................................................................................... 35 x Taking Multivariate Statistics out into Industry - Multivariate Statistical Progress Control and Process Performance Monitoring 51 ELAINE B. MARTIN AND A. JULIAN MORRIS 1. Introduction .......................................................................................... 51 2. Strategic importance of the approach .................................................... 52 3. An overview of statistical process control ............................................. 52 4. Multivariate statistical process control .................................................. 53 5. Process performance monitoring charts ....................... , ......................... 55 6. An industrial application of PCA and PLS based process performance monitoring ....................................................................... 57 7. Conclusions .......................................................................................... 63 Robust Estimation of Variance Components with High' Breakdown Point in the I-Way Random Effect Model 65 STEFFEN UHLIG 1. Introduction .......................................................................................... 65 2. Definitions ............................................................................................ 66 3. Breakdown point and consistency ......................................................... 70 4. Simulation study and discussion ............................................................ 71 5. Example ............................................................................................... 72 Sources of Inaccuracy in the Mean and Variance Models for Quality Improvement Problems 75 NANN. VUCHKOV AND LIDIAN. BOYADJIEVA 1. Introduction .......................................................................................... 75 2. Inaccuracy due to incorrect regression model structure ......................... 80 XI 3. Inaccuracy due to neglecting the high order error distribution moments and the high order terms on the variance modeL .................... 82 4. Inaccuracy due to random character of the regression coefficients estimates........................................................................... 83 II. Reliability and Failure Time Analysis 87 Accelerated Life Test with Some Parameter Change in Life Stress Relation 89 HUANG WEN-TAO AND LINHUEI-TSAN 1. Introduction .......................................................................................... 89 2. Model aSSU1llptions ............................................................................... 91 3. Examples .............................................................................................. 92 Accurate Inferences for the Reliability Function Considering Accelerated Life Tests 99 JORGE ALBERTO ACHCAR AND JOSE CARLOS FOGO 1. Introduction ......................................................................................... 99 2. An useful reparametrization for the reliability function at time to ........... 10 1 3. The exponential case ............................................................................ 102 4. An example .......................................................................................... 103 5. Concluding remarks ............................................................................. 107
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