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Improving Energy Efficiency in Industrial Energy Systems: An Interdisciplinary Perspective on Barriers, Energy Audits, Energy Management, Policies, and Programs PDF

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Improving Energy Efficiency in Industrial Energy Systems http://avaxhome.ws/blogs/ChrisRedfield Patrik Thollander Jenny Palm • Improving Energy Efficiency in Industrial Energy Systems An Interdisciplinary Perspective on Barriers, Energy Audits, Energy Management, Policies, and Programs 123 Patrik Thollander Jenny Palm Department of Management Department of Thematic Studies and Engineering LinköpingUniversity LinköpingUniversity SE-58183 SE-58183 Linköping Linköping Sweden Sweden ISBN 978-1-4471-4161-7 ISBN 978-1-4471-4162-4 (eBook) DOI 10.1007/978-1-4471-4162-4 SpringerLondonHeidelbergNewYorkDordrecht LibraryofCongressControlNumber:2012938205 (cid:2)Springer-VerlagLondon2013 Thisworkissubjecttocopyright.AllrightsarereservedbythePublisher,whetherthewholeorpartof the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation,broadcasting,reproductiononmicrofilmsorinanyotherphysicalway,andtransmissionor informationstorageandretrieval,electronicadaptation,computersoftware,orbysimilarordissimilar methodology now known or hereafter developed. Exempted from this legal reservation are brief excerpts in connection with reviews or scholarly analysis or material supplied specifically for the purposeofbeingenteredandexecutedonacomputersystem,forexclusiveusebythepurchaserofthe work. Duplication of this publication or parts thereof is permitted only under the provisions of theCopyrightLawofthePublisher’slocation,initscurrentversion,andpermissionforusemustalways beobtainedfromSpringer.PermissionsforusemaybeobtainedthroughRightsLinkattheCopyright ClearanceCenter.ViolationsareliabletoprosecutionundertherespectiveCopyrightLaw. The use of general descriptive names, registered names, trademarks, service marks, etc. in this publicationdoesnotimply,evenintheabsenceofaspecificstatement,thatsuchnamesareexempt fromtherelevantprotectivelawsandregulationsandthereforefreeforgeneraluse. While the advice and information in this book are believed to be true and accurate at the date of publication,neithertheauthorsnortheeditorsnorthepublishercanacceptanylegalresponsibilityfor anyerrorsoromissionsthatmaybemade.Thepublishermakesnowarranty,expressorimplied,with respecttothematerialcontainedherein. Printedonacid-freepaper SpringerispartofSpringerScience+BusinessMedia(www.springer.com) To my dear wife Sara for all the support throughout the years, for being such a precious jewel, a wonderful wife and my very best friend! Great thanks also to my lovely children David, Johannes, Hanna, Simon, Lina, and Josefin PT To my dear husband Jonas, and to our lovable children Kia and Oliver, for all the laughs and great patience during the periods of never-ending writing JP This book is based on work conducted within the interdisci- plinary post-graduate school Energy Systems. The national Energy Systems Programme aims at creating competence in solving complex energy problems by combining technical and social sciences. The research program analyzes processes for the conversion, transmission and utilization of energy, combined together in order to fulfill specific needs. TheresearchgroupsthatparticipateintheEnergySystemsProgrammearethe Department of Engineering Sciences at Uppsala University, the Division of Energy Systems at Linko¨ping Institute of Technology, the Department of TechnologyandSocialChangeatLinko¨pingUniversity,theDivisionofHeat andPowerTechnologyatChalmersUniversityofTechnologyinGo¨teborgas well astheDivisionofEnergyProcessesattheRoyalInstituteofTechnology in Stockholm. www.liu.se/energi Preface This book has been written within the Swedish interdisciplinary post-graduate Energy Systems Program. The authors would like to thank all our colleagues within the programme; without you this book would have never been written. SincerethanksalsototheSwedishEnergyAgencyforfundingtheEnergySystems Programme.Wealsowanttothankallourrespondentsduringtheyearswhohave contributed with their invaluable knowledge and experiences to our projects. Wefurthermorewouldliketoexpressourgratitudetoallourcolleaguesatour divisions at Linköping University, the divisions Energy Systems and Technology and social change (Tema T). Thank you! The authors would also like to express thanks to all the colleagues who have read and made suggestions for improvements of earlier drafts of the book. In particular, thanks to the seminar group TEVS at Tema T. We would like toexpress our gratitude toward the coauthors of previous years of published research findings, in particular Dr. Patrik Rohdin, Dr. Mikael Ottosson,AssociateProfessorMatsSöderström,AdjunctProfessorErikDotzauer, Per-Erik Johansson, Professor Stig-Inge Gustafsson, Professor Tomohiko Sakao, Professor Bahram Mosfegh and Professor Kajsa Ellegård. Special thanks to Dr.PatrikRohdinforournever-endingdiscussionsinthepositivesense,onhowto promote energy efficiency, systems aspects and barriers etc. Moreover, special thanks to Dr. Mikael Ottosson for his joint efforts over the years. vii Contents 1 Setting the Agenda. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1.1 Aim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.2 Perspectives on Energy Systems . . . . . . . . . . . . . . . . . . . . . . 2 1.3 An Interdisciplinary Approach to Efficiency in Industry. . . . . . 4 1.4 Sustainability Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.5 Contextualizing Energy Efficiency in Industry. . . . . . . . . . . . . 7 1.6 Industrial Small- and Medium-Sized Enterprises . . . . . . . . . . . 10 1.7 Contributions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 1.8 Organization of the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2 Improving Energy Efficiency in Industrial SMEs. . . . . . . . . . . . . . 15 2.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.1.1 Unit Process Categorization . . . . . . . . . . . . . . . . . . . 16 2.2 Energy Use in Various Industrial Sectors . . . . . . . . . . . . . . . . 16 2.3 Energy Use and Technical Potential for Improved Energy Efficiency in Industrial SMEs. . . . . . . . . . . . . . . . . . . 18 2.3.1 Electric Motor Systems. . . . . . . . . . . . . . . . . . . . . . . 20 2.3.2 Pumping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 2.3.3 Compressed Air. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 2.3.4 Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 2.3.5 Space Heating and Cooling. . . . . . . . . . . . . . . . . . . . 21 2.3.6 Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2.3.7 Internal Transport . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2.3.8 Hot Tap Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2.4 Energy Efficiency Potentials in Industry. . . . . . . . . . . . . . . . . 23 2.4.1 Importance of a Systems Perspective with Regard to Improved Energy Efficiency . . . . . . . . . . . . . . . . . 23 ix x Contents 2.5 Energy Audits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 2.5.1 Effective Industrial Energy Audit Programs . . . . . . . . 25 2.5.2 Important Aspects of Industrial Energy Audit Programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 2.6 Realizing the Potential: The Company Perspective. . . . . . . . . . 29 2.7 Energy Efficiency: Why Not? . . . . . . . . . . . . . . . . . . . . . . . . 31 2.7.1 The Rebound Effect. . . . . . . . . . . . . . . . . . . . . . . . . 31 2.8 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 3 Barriers to Energy Efficiency: Theoretical Baseline, Previous Research, and Methodological Approaches . . . . . . . . . . . . . . . . . . 35 3.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3.2 Energy Policy Decision Making and Barriers to Energy Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 3.3 Market Forces and Market Failures . . . . . . . . . . . . . . . . . . . . 36 3.4 The Energy Efficiency Gap: What Does it Mean?. . . . . . . . . . 38 3.5 Barriers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 3.6 Market Failures: Economic Barriers. . . . . . . . . . . . . . . . . . . . 41 3.6.1 Imperfect Information. . . . . . . . . . . . . . . . . . . . . . . . 41 3.6.2 Adverse Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 42 3.6.3 Principal–Agent Relationships. . . . . . . . . . . . . . . . . . 42 3.6.4 Split Incentives . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 3.7 Nonmarket Failures: Economic Barriers . . . . . . . . . . . . . . . . . 43 3.7.1 Hidden Costs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 3.7.2 Limited Access to Capital. . . . . . . . . . . . . . . . . . . . . 44 3.7.3 Risk. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 3.7.4 Heterogeneity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 3.8 Behavioral Barriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 3.8.1 Form of Information. . . . . . . . . . . . . . . . . . . . . . . . . 45 3.8.2 Credibility and Trust . . . . . . . . . . . . . . . . . . . . . . . . 45 3.8.3 Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 3.8.4 Inertia. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 3.8.5 Bounded Rationality. . . . . . . . . . . . . . . . . . . . . . . . . 46 3.9 Organizational Barriers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 3.9.1 Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 3.9.2 Culture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 3.10 Methodology Approaches to Studying Barriers . . . . . . . . . . . . 47 3.10.1 Various Ways of Categorizing Barriers to Energy Efficiency . . . . . . . . . . . . . . . . . . . . . . . . 47 3.10.2 Research Design of Studies of Barriers to Energy Efficiency . . . . . . . . . . . . . . . . . . . . . . . . 48 3.10.3 Examples from Barrier Studies . . . . . . . . . . . . . . . . . 49 Contents xi 3.11 Barriers Not Fully Explaining the Existence of the ‘‘Energy Efficiency gap’’ . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 3.11.1 Distortions in Energy Prices . . . . . . . . . . . . . . . . . . . 52 3.11.2 Various Perspectives on Energy. . . . . . . . . . . . . . . . . 52 3.11.3 Government Fiscal and Regulatory Policies . . . . . . . . 52 3.11.4 Supply Infrastructure Limitations. . . . . . . . . . . . . . . . 53 3.11.5 Codes and Standards . . . . . . . . . . . . . . . . . . . . . . . . 53 3.11.6 Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 3.12 Promoting Energy Efficiency Through Energy Services . . . . . . 54 3.13 Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 4 Sociotechnical Perspectives on Technological Development . . . . . . 61 4.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 4.2 Energy as Sociotechnical Systems . . . . . . . . . . . . . . . . . . . . . 62 4.3 Innovation Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 4.4 Transition from Multi-Level Perspective. . . . . . . . . . . . . . . . . 63 4.4.1 Sociotechnical Regimes . . . . . . . . . . . . . . . . . . . . . . 64 4.5 Institutions as a Theoretical Concept . . . . . . . . . . . . . . . . . . . 66 4.6 Communities of Practice. . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 4.7 Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 5 Barriers to Energy Efficiency from a Sociotechnical Perspective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 5.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 5.2 Information: Imperfect and Asymmetric Information, Adverse Selection, Form of Information, Credibility, Trust. . . . 74 5.3 Financial Uncertainties: Principal–Agent Relationship, Split Incentives, Limited Access to Capital, Risk. . . . . . . . . . . 75 5.4 Rationality: Bounded Rationality, Hidden Costs . . . . . . . . . . . 76 5.5 Heterogeneity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 5.6 Values: Inertia and Culture. . . . . . . . . . . . . . . . . . . . . . . . . . 78 5.7 Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 5.8 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 6 Managing Energy Efficiency in Industry: Theory and Practice . . . 85 6.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 6.2 Energy Management in Industry: Previous Research . . . . . . . . 87 6.3 Considering the Complexity of a System: A Need for Methodological Change. . . . . . . . . . . . . . . . . . . . 89 6.4 Transition in Organizations. . . . . . . . . . . . . . . . . . . . . . . . . . 91

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