Job no. XXXX _ACRP# Syn. 11 Pantone 267 CV 108+ pages; Perfect Bind with SPine COPY = 14 pts A W 5 T N ddReSS SeR ashington, d 00 Fifth Stree RANSPoRTAT CHRP S vIC C 2 t, n IoN yn e Reque 0001 W ReSeAR thes ACRP Airport ST CH is cooperAtive ed Bo 1 A 1 reseArch R d progrAm synthesis 11 I m p a Impact of Airport Rubber Removal c Sponsored by t o f Techniques on Runways the Federal A i r p Aviation Administration o r t R u b b e r R e m o v a l T e c h n i q u e s o n R u n w a y s A Synthesis of Airport Practice Permit no. 897Washington, dPAIDU.S. Postagenon-profit Org TR 0C . B need SPine Width ACRP OVERSIGHT COMMITTEE* TRANSPORTATION RESEARCH BOARD 2008 EXECUTIVE COMMITTEE* Abbreviations used without definitions in TRB publications: CHAIR OFFICERS AAAE American Association of Airport Executives JAMES WILDING Chair:Debra L. Miller, Secretary, Kansas DOT, Topeka AASHO American Association of State Highway Officials Independent Consultant Vice Chair:Adib K. Kanafani, Cahill Professor of Civil Engineering, University of California, AASHTO American Association of State Highway and Transportation Officials Berkeley ACI–NA Airports Council International–North America VICE CHAIR Executive Director:Robert E. Skinner, Jr., Transportation Research Board ACRP Airport Cooperative Research Program ADA Americans with Disabilities Act JEFF HAMIEL MEMBERS APTA American Public Transportation Association Minneapolis–St. Paul ASCE American Society of Civil Engineers Metropolitan Airports Commission J. BARRY BARKER, Executive Director, Transit Authority of River City, Louisville, KY ASME American Society of Mechanical Engineers ALLEN D. BIEHLER, Secretary, Pennsylvania DOT, Harrisburg ASTM American Society for Testing and Materials MEMBERS JOHN D. BOWE, President, Americas Region, APL Limited, Oakland, CA ATA Air Transport Association LARRY L. BROWN, SR., Executive Director, Mississippi DOT, Jackson ATA American Trucking Associations JAMES CRITES DEBORAH H. BUTLER, Executive Vice President, Planning, and CIO, Norfolk Southern CTAA Community Transportation Association of America Dallas–Ft. Worth International Airport Corporation, Norfolk, VA CTBSSP Commercial Truck and Bus Safety Synthesis Program RICHARD DE NEUFVILLE DHS Department of Homeland Security WILLIAM A.V. CLARK, Professor, Department of Geography, University of California, Los Angeles Massachusetts Institute of Technology DOE Department of Energy DAVID S. EKERN, Commissioner, Virginia DOT, Richmond KEVIN C. DOLLIOLE EPA Environmental Protection Agency NICHOLAS J. GARBER, Henry L. Kinnier Professor, Department of Civil Engineering, UCG Associates FAA Federal Aviation Administration JOHN K. DUVAL University of Virginia, Charlottesville FHWA Federal Highway Administration JEFFREY W. HAMIEL, Executive Director, Metropolitan Airports Commission, Minneapolis, MN FMCSA Federal Motor Carrier Safety Administration Beverly Municipal Airport EDWARD A. (NED) HELME, President, Center for Clean Air Policy, Washington, DC FRA Federal Railroad Administration STEVE GROSSMAN WILL KEMPTON, Director, California DOT, Sacramento FTA Federal Transit Administration Oakland International Airport SUSAN MARTINOVICH, Director, Nevada DOT, Carson City IEEE Institute of Electrical and Electronics Engineers TOM JENSEN MICHAEL D. MEYER, Professor, School of Civil and Environmental Engineering, Georgia ISTEA Intermodal Surface Transportation Efficiency Act of 1991 National Safe Skies Alliance ITE Institute of Transportation Engineers Institute of Technology, Atlanta CATHERINE M. LANG NASA National Aeronautics and Space Administration MICHAEL R. MORRIS, Director of Transportation, North Central Texas Council of Governments, Federal Aviation Administration NASAO National Association of State Aviation Officials Arlington GINA MARIE LINDSEY NCFRP National Cooperative Freight Research Program Los Angeles World Airports NEIL J. PEDERSEN, Administrator, Maryland State Highway Administration, Baltimore NCHRP National Cooperative Highway Research Program PETE K. RAHN, Director, Missouri DOT, Jefferson City NHTSA National Highway Traffic Safety Administration CAROLYN MOTZ SANDRA ROSENBLOOM, Professor of Planning, University of Arizona, Tucson NTSB National Transportation Safety Board Hagerstown Regional Airport TRACY L. ROSSER, Vice President, Corporate Traffic, Wal-Mart Stores, Inc., Bentonville, AR SAE Society of Automotive Engineers RICHARD TUCKER ROSA CLAUSELL ROUNTREE, Executive Director, Georgia State Road and Tollway Authority, SAFETEA-LU Safe, Accountable, Flexible, Efficient Transportation Equity Act: Huntsville International Airport Atlanta A Legacy for Users (2005) TCRP Transit Cooperative Research Program HENRY G. (GERRY) SCHWARTZ, JR., Chairman (retired), Jacobs/Sverdrup Civil, Inc., EX OFFICIO MEMBERS TEA-21 Transportation Equity Act for the 21st Century (1998) St. Louis, MO TRB Transportation Research Board SABRINA JOHNSON C. MICHAEL WALTON, Ernest H. Cockrell Centennial Chair in Engineering, University of TSA Transportation Security Administration U.S. Environmental Protection Agency Texas, Austin U.S.DOT United States Department of Transportation RICHARD MARCHI LINDA S. WATSON, CEO, LYNX–Central Florida Regional Transportation Authority, Orlando Airports Council International— STEVE WILLIAMS, Chairman and CEO, Maverick Transportation, Inc., Little Rock, AR North America LAURA McKEE EX OFFICIO MEMBERS Air Transport Association of America THAD ALLEN (Adm., U.S. Coast Guard),Commandant, U.S. Coast Guard, Washington, DC HENRY OGRODZINSKI JOSEPH H. BOARDMAN, Federal Railroad Administrator, U.S.DOT National Association of State Aviation REBECCA M. BREWSTER, President and COO, American Transportation Research Institute, Officials Smyrna, GA MELISSA SABATINE PAUL R. BRUBAKER, Research and Innovative Technology Administrator, U.S.DOT American Association of Airport GEORGE BUGLIARELLO, Chancellor, Polytechnic University of New York, Brooklyn, and Foreign Executives Secretary, National Academy of Engineering, Washington, DC ROBERT E. SKINNER, JR. SEAN T. CONNAUGHTON, Maritime Administrator, U.S.DOT Transportation Research Board LEROY GISHI, Chief, Division of Transportation, Bureau of Indian Affairs, U.S. Department of the Interior, Washington, DC SECRETARY EDWARD R. HAMBERGER, President and CEO, Association of American Railroads, Washington, DC CHRISTOPHER W. JENKS JOHN H. HILL, Federal Motor Carrier Safety Administrator, U.S.DOT Transportation Research Board JOHN C. HORSLEY, Executive Director, American Association of State Highway and Transportation Officials, Washington, DC CARL T. JOHNSON, Pipeline and Hazardous Materials Safety Administrator, U.S.DOT J. EDWARD JOHNSON, Director, Applied Science Directorate, National Aeronautics and Space Administration, John C. Stennis Space Center, MS THOMAS J. MADISON, JR., Administrator, Federal Highway Administration, U.S.DOT WILLIAM W. MILLAR, President, American Public Transportation Association, Washington, DC NICOLE R. NASON, National Highway Traffic Safety Administrator, U.S.DOT JAMES S. SIMPSON, Federal Transit Administrator, U.S.DOT ROBERT A. STURGELL, Acting Administrator, Federal Aviation Administration, U.S.DOT ROBERT L. VAN ANTWERP (Lt. Gen., U.S. Army), Chief of Engineers and Commanding General, U.S. Army Corps of Engineers, Washington, DC *Membership as of June 2008. *Membership as of September 2008. need SPine Width Airport cooperAtive reseArch progrAm ACRP SyntheSiS 11 Impact of Airport Rubber Removal Techniques on Runways A Synthesis of Airport Practice conSultAnt Douglas D. gRansBeRg university of oklahoma norman, oklahoma Subject AreAS aviation Research sponsored by the Federal aviation administration TransporTaTion research Board Washington, D.C. 2008 www.tRB.org AIRPORT COOPERATIVE RESEARCH PROGRAM ACRP SYNTHESIS 11 Airports are vital national resources. They serve a key role in transpor- Project 11-03, Topic S09-01 tation of people and goods and in regional, national, and international ISSN 1935-9187 commerce. They are where the nation’s aviation system connects ISBN 978-0-309-09817-5 with other modes of transportation and where federal responsibility Library of Congress Control Number 2008907270 for managing and regulating air traffic operations intersects with the role of state and local governments that own and operate most air- © 2008 Transportation Research Board ports. Research is necessary to solve common operating problems, to adapt appropriate new technologies from other industries, and to intro- duce innovations into the airport industry. The Airport Cooperative COPYRIGHT PERMISSION Research Program (ACRP) serves as one of the principle means by Authors herein are responsible for the authenticity of their materials which the airport industry can develop innovative near-term solutions and for obtaining written permissions from publishers or persons who to meet demands placed on it. own the copyright to any previously published or copyrighted material The need for ACRP was identified in TRB Special Report 272: used herein. Airport Research Needs: Cooperative Solutions in 2003, based on a Cooperative Research Programs (CRP) grants permission to reproduce study sponsored by the Federal Aviation Administration (FAA). The material in this publication for classroom and not-for-profit purposes. ACRP carries out applied research on problems that are shared by Permission is given with the understanding that none of the material airport operating agencies and are not being adequately addressed by will be used to imply TRB or FAA endorsement of a particular product, existing federal research programs. It is modeled after the success- method, or practice. It is expected that those reproducing the material in ful National Cooperative Highway Research Program and Transit the document for educational and not-for-profit uses will give appropri- Cooperative Research Program. The ACRP undertakes research and ate acknowledgment of the source of any reprinted or reproduced mate- other technical activities in a variety of airport subject areas, including rial. For other uses of the material, request permission from CRP. design, construction, maintenance, operations, safety, security, policy, planning, human resources, and administration. The ACRP provides noTice a forum where airport operators can cooperatively address common operational problems. The project that is the subject of this report was a part of the Air- The ACRP was authorized in December 2003 as part of the Vision port Cooperative Research Program conducted by the Transpor- 100-Century of Aviation Reauthorization Act. The primary partici- tation Research Board with the approval of the Governing Board of pants in the ACRP are (1) an independent governing board, the ACRP the National Research Council. Such approval reflects the Governing Oversight Committee (AOC), appointed by the Secretary of the Board’s judgment that the program concerned is of national importance U.S. Department of Transportation with representation from airport and appropriate with respect to both the purposes and resources of the operating agencies, other stakeholders, and relevant industry orga- National Research Council. nizations such as the Airports Council International–North America The members of the technical committee selected to monitor this (ACI-NA), the American Association of Airport Executives (AAAE), project and to review this report were chosen for recognized scholarly the National Association of State Aviation Officials (NASAO), and competence and with due consideration for the balance of disciplines the Air Transport Association (ATA) as vital links to the airport com- appropriate to the project. The opinions and conclusions expressed or munity; (2) the TRB as program manager and secretariat for the gov- implied are those of the research agency that performed the research, erning board; and (3) the FAA as program sponsor. In October 2005, and, while they have been accepted as appropriate by the techni- the FAA executed a contract with the National Academies formally cal committee, they are not necessarily those of the Transportation initiating the program. Research Board, the National Research Council, or the Federal Avia- The ACRP benefits from the cooperation and participation of air- tion Administration of the U.S. Department of Transportation. port professionals, air carriers, shippers, state and local government Each report is reviewed and accepted for publication by the tech- officials, equipment and service suppliers, other airport users, and nical committee according to procedures established and monitored research organizations. Each of these participants has different inter- by the Transportation Research Board Executive Committee and the ests and responsibilities, and each is an integral part of this cooperative Governing Board of the National Research Council. research effort. Research problem statements for the ACRP are solicited periodi- cally but may be submitted to the TRB by anyone at any time. It is The Transportation Research Board of The National Academies, the the responsibility of the AOC to formulate the research program by National Research Council, and the Federal Aviation Administration identifying the highest priority projects and defining funding levels (sponsor of the ACRP) do not endorse products or manufacturers. Trade and expected products. or manufacturers’ names appear herein solely because they are consid- Once selected, each ACRP project is assigned to an expert panel, ered essential to the clarity and completeness of the project reporting. appointed by the TRB. Panels include experienced practitioners and research specialists; heavy emphasis is placed on including airport professionals, the intended users of the research products. The panels Published reports of the prepare project statements (requests for proposals), select contractors, and provide technical guidance and counsel throughout the life of the airporT cooperaTiVe research proGraM project. The process for developing research problem statements and are available from: selecting research agencies has been used by TRB in managing coopera- tive research programs since 1962. As in other TRB activities, ACRP Transportation Research Board project panels serve voluntarily without compensation. Business Office Primary emphasis is placed on disseminating ACRP results to the 500 Fifth Street NW intended end-users of the research: airport operating agencies, service Washington, DC 20001 providers, and suppliers. The ACRP produces a series of research reports for use by airport operators, local agencies, the FAA, and and can be ordered through the Internet at: other interested parties, and industry associations may arrange for http://www.national-academies.org/trb/bookstore workshops, training aids, field visits, and other activities to ensure that results are implemented by airport-industry practitioners. Printed in the United States of America the national aCaDeMies Advisers to the Nation on Science, Engineering, and Medicine The National Academy of Sciences is a private, nonprofit, self-perpetuating society of distinguished schol- ars engaged in scientific and engineering research, dedicated to the furtherance of science and technology and to their use for the general welfare. On the authority of the charter granted to it by the Congress in 1863, the Academy has a mandate that requires it to advise the federal government on scientific and technical matters. Dr. Ralph J. Cicerone is president of the National Academy of Sciences. The National Academy of Engineering was established in 1964, under the charter of the National Acad- emy of Sciences, as a parallel organization of outstanding engineers. It is autonomous in its administration and in the selection of its members, sharing with the National Academy of Sciences the responsibility for advising the federal government. The National Academy of Engineering also sponsors engineering programs aimed at meeting national needs, encourages education and research, and recognizes the superior achievements of engineers. Dr. Charles M. Vest is president of the National Academy of Engineering. The Institute of Medicine was established in 1970 by the National Academy of Sciences to secure the services of eminent members of appropriate professions in the examination of policy matters pertaining to the health of the public. The Institute acts under the responsibility given to the National Academy of Sciences by its congressional charter to be an adviser to the federal government and, on its own initia- tive, to identify issues of medical care, research, and education. Dr. Harvey V. Fineberg is president of the Institute of Medicine. The National Research Council was organized by the National Academy of Sciences in 1916 to associate the broad community of science and technology with the Academy’s purposes of furthering knowledge and advising the federal government. Functioning in accordance with general policies determined by the Academy, the Council has become the principal operating agency of both the National Academy of Sci- ences and the National Academy of Engineering in providing services to the government, the public, and the scientific and engineering communities. The Council is administered jointly by both Academies and the Institute of Medicine. Dr. Ralph J. Cicerone and Dr. Charles M. Vest are chair and vice chair, respectively, of the National Research Council. The Transportation Research Board is one of six major divisions of the National Research Council. The mission of the Transportation Research Board is to provide leadership in transportation innovation and prog- ress through research and information exchange, conducted within a setting that is objective, interdis- ciplinary, and multimodal. The Board’s varied activities annually engage about 7,000 engineers, scientists, and other transportation researchers and practitioners from the public and private sectors and academia, all of whom contribute their expertise in the public interest. The program is supported by state transportation depart- ments, federal agencies including the component administrations of the U.S. Department of Transportation, and other organizations and individuals interested in the development of transportation. www.TRB.org www.national-academies.org acrp coMMiTTee For proJecT 11-03 cooperaTiVe research proGraMs sTaFF CHRISTOPHER W. JENKS, Director, Cooperative Research Programs chair CRAWFORD F. JENCKS, Deputy Director, Cooperative Research Programs BURR STEWART, Port of Seattle ROBERT E. DAVID, Senior Program Officer EILEEN DELANEY, Director of Publications MeMBers GARY C. CATHEY acrp sYnThesis sTaFF California Department of Transportation STEPHEN R. GODWIN, Director for Studies and Special KEVIN C. DOLLIOLE Programs Union Consulting, Inc. JON M. WILLIAMS, Associate Director, IDEA and Synthesis BERTA FERNANDEZ Studies Landrum & Brown GAIL STABA, Senior Program Officer DON TIPPMAN, Editor JULIE KENFIELD CHERYL KEITH, Senior Program Assistant Jacobs CAROLYN MOTZ Hagerstown Regional Airport Topic paneL SEAN ACKERMAN, Runway Services, Woodland Hills, CA FERNANDO (FRED) DiBENEDETTO, Fortbrand Services, Faa Liaison Plainview, NY LORI PAGNANELLI CHRISTINE GERENCHER, Transportation Research Board DAVID HENSLEY, Phoenix Aviation Department DAVID LEPINE, Kadmas, Lee and Jackson, Rapid City, SD aci–norTh aMerica Liaison MONTE SYMONS, Auburn University A.J. MULDOON THOMAS J. YAGER, National Aeronautics and Space Administration RAYMOND ZEE, Port Authority of New York & New Jersey TrB Liaison RODNEY JOEL, Federal Aviation Administration (Liaison) CHRISTINE GERENCHER Cover Figure: Vehicular-mounted shotblaster Courtesy: Jenman (2006). ForeWord Airport operators, service providers, and researchers often face problems for which information already exists, either in documented form or as undocumented experience and practice. This information may be fragmented, scattered, and unevaluated. As a consequence, full knowledge of what has been learned about a problem may not be brought to bear on its solution. Costly research findings may go unused, valuable experience may be overlooked, and due consider- ation may not be given to recommended practices for solving or alleviating the problem. There is information on nearly every subject of concern to the airport industry. Much of it derives from research or from the work of practitioners faced with problems in their day- to-day work. To provide a systematic means for assembling and evaluating such useful information and to make it available to the entire airport community, the Airport Coop- erative Research Program authorized the Transportation Research Board to undertake a continuing project. This project, ACRP Project 11-03, “Synthesis of Information Related to Airport Practices,” searches out and synthesizes useful knowledge from all available sources and prepares concise, documented reports on specific topics. Reports from this endeavor constitute an ACRP report series, Synthesis of Airport Practice. This synthesis series reports on current knowledge and practice, in a compact format, without the detailed directions usually found in handbooks or design manuals. Each report in the series provides a compendium of the best knowledge available on those measures found to be the most successful in resolving specific problems. preFace This synthesis study is intended to inform airport operators about the impacts of four com- mon rubber removal methods on runways. By Gail Staba Runway rubber removal is an essential function to maintain safe landing areas for the Senior Program Officer nation’s aviation industry. The FAA requires that strict standards for runway skid resistance be Transportation attained and maintained at all airports. One technique that has been used successfully through- Research Board out the world to enhance runway skid resistance is the cutting of grooves in the surface of those areas of the runway where touchdown and braking are critical. The use of grooved run- ways provides an increased level of safety by furnishing enhanced drainage through increased pavement macrotexture, which reduces the potential for hydroplaning when runways are wet. Buildup of rubber fills the micro- and macrotexture of the pavement, causing a serious loss of skid resistance when the runway is wet, and as a result must be periodically removed. There are four methods to remove runway rubber: waterblasting, chemical removal, shot- blasting, and mechanical means (including sand blasting, scraping, brooming, milling, and grinding). The use of these methods varies across the country based on a number of reasons, ranging from environmental restrictions to the availability of competent rubber removal contractors. The research on these methods has not been comprehensive. Additionally, field experience has shown that if these methods are not properly applied they can cause damage to the runways and especially to the grooves. Much of the equipment that is in use is also proprietary, making it difficult for airport operators to develop standards and specifications that can be used to confidently achieve the desired end result. Thus, this report synthesizes the state of the practice in runway rubber removal. The information for the synthesis was gathered through a search of existing literature, survey results from questionnaires sent to airport operators and airlines, and through inter- views conducted with airport operators. Douglas D. Gransberg, University of Oklahoma, Norman, Oklahoma, collected and synthesized the information and wrote the report. The members of the topic panel are acknowledged on the preceding page. This synthesis is an immediately useful document that records the practices that were acceptable within the limitations of the knowledge available at the time of its preparation. As progress in research and practice continues, new knowledge will be added to that now at hand. conTenTs 1 SUMMARY 5 CHAPTER ONE INTRODUCTION Runway Rubber Removal Background, 6 Key Definitions, 7 Synthesis Methodology, 8 12 CHAPTER TWO WATERBLASTING RUBBER REMOVAL TECHNIqUES Introduction, 12 Waterblasting Advantages, 12 Waterblasting Disadvantages, 14 Waterblasting Survey Results, 16 Waterblasting Specifications, 19 Commonly Used Practices, 21 23 CHAPTER THREE CHEMICAL REMOVAL TECHNIqUES Introduction, 23 Chemical Removal Advantages, 23 Chemical Removal Disadvantages, 23 Chemical Removal Survey Results, 26 Chemical Removal Specifications, 29 Commonly Used Practices, 31 32 CHAPTER FOUR SHOTBLASTING RUBBER REMOVAL TECHNIqUES Introduction, 32 Shotblasting Advantages, 32 Shotblasting Disadvantages, 32 Shotblasting Survey Results, 34 Shotblasting Specifications, 35 Commonly Used Practices, 36 37 CHAPTER FIVE MECHANICAL REMOVAL TECHNIqUES Introduction, 37 Mechanical Removal Advantages and Disadvantages, 37 Mechanical Removal Survey Results, 38 Mechanical Removal Specifications, 38 Commonly Used Practices, 39 40 CHAPTER SIx RUBBER REMOVAL CASE STUDIES Introduction, 40 Airport Case Studies, 40 Conclusions, 47 48 CHAPTER SEVEN CONCLUSIONS AND SUGGESTIONS Introduction, 48 Analysis Of Total Population, 48 Potential Runway Damages Owing to Rubber Removal, 50 Standard for Rendering Conclusions, 50 Conclusions, 50 Further Research, 53 55 REFERENCES 58 GLOSSARY AND ACRONYMS Glossary, 58 Acronyms, 59 Airport Codes, 59 60 BIBLIOGRAPHY 61 APPENDIx A qUESTIONNAIRES 79 APPENDIx B CONSOLIDATED SURVEY RESPONSE DATA 98 APPENDIx C RUBBER REMOVAL TECHNIqUE TECHNICAL DATA 106 APPENDIx D SUMMARY OF RUBBER REMOVAL RESEARCH 108 APPENDIx E RUBBER REMOVAL CONTRACTOR CONTACT INFORMATION
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