illinois standard specifications for construction of airports state of illinois department of ...

381 Pages·2012·2.78 MB·English

ILLINOIS

STANDARD SPECIFICATIONS

FOR

CONSTRUCTION OF

AIRPORTS

STATE OF ILLINOIS
DEPARTMENT OF TRANSPORTATION
DIVISION OF AERONAUTICS

ADOPTED APRIL 1, 2012

Contents

DIVISION I - GENERAL PROVISIONS 1
SECTION 10. DEFINITION OF TERMS 1
SECTION 20. ADVERTISEMENT, BIDDING, AWARD, AND CONTRACT EXECUTION 8
SECTION 30. RESERVED 9
SECTION 40. SCOPE OF WORK 10
SECTION 50. CONTROL OF WORK 14
SECTION 60. CONTROL OF MATERIALS 23
SECTION 70. LEGAL REGULATIONS AND RESPONSIBILITY TO PUBLIC 27
SECTION 80. PROSECUTION AND PROGRESS 36
SECTION 90. MEASUREMENT AND PAYMENT 42
DIVISION II - PAVING CONSTRUCTION DETAILS 49
EARTHWORK 49
ITEM 150510 ENGINEER’S FIELD OFFICE 49
ITEM 150520 MOBILIZATION 51
ITEM 150560 TEMPORARY THRESHOLD 52
ITEM 151 CLEARING AND GRUBBING 54
ITEM 152 EXCAVATION AND EMBANKMENT 58
ITEM 152540 SOIL STABILIZATION FABRIC 67
ITEM 155 LIME TREATED SUBGRADE 68
ITEM 156000 EROSION CONTROL 74
ITEM 156513 SEPARATION FABRIC 77
ITEM 156540 RIPRAP 79
PAVEMENT SURFACE PREPARATION 81
ITEM 201661 CLEAN & SEAL BITUMINOUS CRACKS 81
ITEM 201663 SAND MIX CRACK REPAIR 83
ITEM 201671 CRACK CONTROL FABRIC 85
FLEXIBLE BASE COURSES 86
ITEM 208 AGGREGATE BASE COURSE 86
ITEM 209 CRUSHED AGGREGATE BASE COURSE 92
ITEM 217 AGGREGATE-TURF PAVEMENT 97
RIGID BASE COURSE 100
ITEM 302 ASPHALT TREATED PERMEABLE SUBBASE 100
FLEXIBLE SURFACE COURSES 105
ITEM 401 BITUMINOUS SURFACE COURSE 105
ITEM 401 BITUMINOUS SURFACE COURSE - SUPERPAVE 127
ITEM 401640 BITUMINOUS PAVEMENT GROOVING 149
ITEM 401650 BITUMINOUS PAVEMENT MILLING 151
ITEM 401655 BUTT JOINT CONSTRUCTION 152
ITEM 401900 REMOVE BITUMINOUS PAVEMENT 153
ITEM 402 POROUS FRICTION COURSE 154
ITEM 403 BITUMINOUS BASE COURSE 166
ITEM 403 BITUMINOUS BASE COURSE - SUPERPAVE 187
RIGID PAVEMENT 208
ITEM 501 PORTLAND CEMENT CONCRETE PAVEMENT 208
ITEM 501115 CRACK AND SEAT PAVEMENT 240
ITEM 501540 PCC PAVEMENT GROOVING 242
ITEM 501550 PCC PAVEMENT MILLING 244
ITEM 501900 REMOVE PCC PAVEMENT 245
ITEM 510500 TIE-DOWN/GROUND ROD 246
MISCELLANEOUS 247
ITEM 602 BITUMINOUS PRIME COAT 247
ITEM 603 BITUMINOUS TACK COAT 250
ITEM 605 JOINT SEALING FILLER 255
ITEM 609 SEAL COATS AND BITUMINOUS SURFACE TREATMENTS 260
ITEM 610 STRUCTURAL PORTLAND CEMENT CONCRETE 265
ITEM 620 PAVEMENT MARKING 272
ITEM 625 TAR EMULSION PROTECTIVE SEAL COAT 280
DIVISION III - FENCING (WIRE FENCES) 285
ITEM 161 WIRE FENCE WITH STEEL POSTS 285
ITEM 162 CHAIN-LINK FENCES 289
DIVISION IV- DRAINAGE 297
ITEM 701 PIPE FOR STORM SEWERS AND CULVERTS 297
ITEM 702 SLOTTED DRAINS 303
ITEM 705 PIPE UNDERDRAINS FOR AIRPORTS 305
ITEM 751 MANHOLES, CATCH BASINS, INLETS AND INSPECTION HOLES 311
ITEM 752 CONCRETE CULVERTS, HEADWALLS, AND MISC. DRAINAGE STRUCTURES 315
ITEM 754 CONCRETE GUTTERS, DITCHES, AND FLUMES 317
DIVISION V - TURFING 319
ITEM 901 SEEDING 319
ITEM 904 SODDING 324
ITEM 905 TOPSOILING 327
ITEM 908 MULCHING 330
DIVISION VI - LIGHTING INSTALLATION 333
ITEM 101 AIRPORT ROTATING BEACONS 333
ITEM 101580 REFURBISH 36” BEACON 333
ITEM 103 INSTALLATION OF AIRPORT BEACON TOWERS 339
ITEM 106 APRON LIGHTING 342
ITEM 107 INSTALLATION OF AIRPORT 8-FOOT AND 12-FOOT WIND CONES 346
ITEM 108 INSTALLATION OF UNDERGROUND CABLE FOR AIRPORTS 349
ITEM 109 INSTALLATION OF AIRPORT TRANSFORMER VAULT AND VAULT EQUIPMENT361
ITEM 110 INSTALLATION OF AIRPORT UNDERGROUND ELECTRICAL DUCT 368
ITEM 119 AIRPORT OBSTRUCTION LIGHTS 371
ITEM 125 INSTALLATION OF AIRPORT LIGHTING SYSTEMS 374
DIVISION VII - TESTING 377
ITEM 611 COMPACTION CONTROL TESTS 377
DIVISION I - GENERAL PROVISIONS

SECTION 10. DEFINITION OF TERMS

Whenever the following terms are used in these specifications, in the contract, in any documents or
other instruments pertaining to construction where these specifications govern, the intent and meaning
shall be interpreted as follows:

10-01 ABBREVIATIONS. Wherever the following abbreviations are used in these Specifications or on
the plans, they are to be construed the same as the respective expressions represented:

AAR Association of American Railroads
AASHTO American Association of State Highway and Transportation Officials
AC Federal Aviation Administration Advisory Circulars
ADAAG Americans with Disabilities Act Accessibility Guidelines
AIP Airport Improvement Program
AISC American Institute of Steel Construction
ANLA American Nursery and Landscape Association
ANSI American National Standards Institute
ARA American Railway Association
AREMA American Railway Engineering and Maintenance of Way Association
ASA American Standards Association
ASLA American Society of Landscape Architects
ASTM ASTM International
AWG American Wire Gauge
AWPA American Wood Preservers Association
AWS American Welding Society
AWWA American Water Works Association
BWC Bridge Welding Code
CRSI Concrete Reinforcing Steel Institute
EPA United States Environmental Protection Agency
FAA Federal Aviation Administration
FCC Federal Communications Commission
FHWA Federal Highway Administration
FSS Federal Specifications and Standards
GSA General Services Administration
ICEA Insulated Cable Engineers Association
IEC International Electrotechnical Commission
IEEE Institute of Electrical and Electronics Engineers
IEMA Illinois Emergency Management Agency
IEPA Illinois Environmental Protection Agency
IES Illuminating Engineering Society
IMSA International Municipal Signal Association
ISO Insurance Services Organization
ITE Institute of Transportation Engineers
MASH AASHTO Manual for Assessing Safety Hardware
MUTCD Illinois Manual on Uniform Traffic Control Devices
NACE National Association of Corrosion Engineers
NCHRP National Cooperative Highway Research Program
NEC National Electric Code
NEMA National Electrical Manufacturers Association
NESC National Electrical Safety Code
NFPA National Fire Protection Association
NIST National Institute of Standards and Technology
NOAA National Oceanic and Atmospheric Administration
NRMCA National Ready-Mix Concrete Association
OSHA Occupational Safety and Health Administration

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SAE Society of Automotive Engineers
SSPC Society for Protective Coatings
UL Underwriters Laboratories
USASI United States of America Standards Institute
USDA United States Department of Agriculture

10-02 ACCESS ROAD. The right-of-way, the roadway and all improvements constructed thereon
connecting the airport to a public highway.

10-03 ADMINISTRATOR. Administrator of the Federal Aviation Administration of the Department of
Transportation, or his/her duly authorized representative.

10-04 ADVISORY CIRCULARS. As referred to in this document, these publications shall be the latest
current document listed in the Federal Register Checklist as of the time of advertisement. They may be
obtained from the U.S. Department of Transportation Publication Section, TAD 443.1, Washington,
D.C., 20590 or from the FAA website at www.faa.gov

10-05 ADVERTISEMENT. The public announcement, as required by law, inviting bids for work to be
performed and/or materials to be furnished.

Advertisement for bids will be issued by, and in conformance with, the policies of the Illinois
Department of Transportation.

10-06 AIR OPERATIONS AREA. For the purpose of these specifications, the term air operations area
shall mean any area of the airport used or intended to be used for the landing, takeoff, or surface
maneuvering of aircraft. An air operation area shall include such paved or unpaved areas that are
used or intended to be used for the unobstructed movement of aircraft in addition to its associated
runway, taxiway, or apron.

10-07 AIRPORT. Airport means an area of land or water which is used or intended to be used for the
landing and takeoff of aircraft; an appurtenant area used or intended to be used for airport buildings or
other airport facilities or rights of ways; and airport buildings and facilities located in any of these areas,
and includes a heliport.

10-08 AIRPORT IMPROVEMENT PROGRAM (AIP). A grant-in-aid program, administered by the
Federal Aviation Administration.

10-09 AIRPORT MANAGEMENT. The person and/or representatives responsible for the daily
management and operation of the airport.

10-10 AWARD. The decision of the Division, FAA, and Owner (Sponsor) to accept the proposal of the
lowest responsible bidder for the work, subject to the approval and execution of a satisfactory contract
therefore, receipt of a bond to secure the performance thereof, and compliance with such other
conditions as may be specified or otherwise required by law.

10-11 BID BOND. The security to be furnished by the bidder as guaranty of good faith that he will
enter into a Contract with the Owner and will execute the required Bonds covering the work
contemplated, if the same is awarded to him.

10-12 BIDDER. Any individual, partnership, firm, corporation, or a legally stated combination, acting
directly or through a duly authorized representative, who submits a proposal for the work contemplated.

10-13.1 BRIDGE. A structure, including supports, erected over a depression or an obstruction, such
as water, highway, or railroad and having a track or passageway for carrying traffic or other moving
loads and having a length of more than 20 feet.

10-13.2 BRIDGE LENGTH. The length of a bridge structure is the overall length measured along the
line of survey stationing back to back of backwalls of abutments, if present, otherwise end to end of the
bridge floor; but in no case less than the total clear opening of the structure. The length of multiple box
culverts shall be between the extreme ends of the openings

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10-13.3 BRIDGE ROADWAY WIDTH. The clear width measured at right angles to the longitudinal
centerline of the bridge between the bottom of curbs or guard timbers or in the case of multiple height
of curbs, between the bottoms of the lower risers.

10-14 BUILDING AREA. An area on the airport to be used, considered, or intended to be used for
airport buildings or other airport facilities or rights-of-way together with all airport buildings and facilities
located thereon.

10-15 CALENDAR DAY. Every day shown on the calendar.

10-16 CATACLYSMIC EVENT. An occurrence, caused exclusively by any of the irresistible forces of
nature that is an unexpected, singular event without continued, persistent existence or that is irregularly
predictable. The event must occur without the involvement of human causative action, and must not be
preventable or capable of substantial limitation in its impact by application of human care, skill, or
foresight. Cataclysmic events include earthquakes, floods, flash floods of surface water caused by
heavy rains and runoff water, tornadoes, or other cataclysmic phenomena of nature. A flood, defined
as water elevation in excess of the channel capacity of a river, stream, other body of water is not a
cataclysmic event, unless the flood water elevation exceeds the 100-year flood elevation as defined in
the contract.

10-17 CHANGE ORDER. A written order to the Contractor covering changes in the plans,
specifications, or proposal quantities and establishing the basis of payment and contract time
adjustment, if any, for the work affected by such changes. The work, covered by a change order, shall
be within the scope of the contract.

10-18 CONTRACT. The written Agreement between the Department or Owner (Sponsor) and the
Contractor setting forth the obligations of the parties thereunder, including, but not limited to, the
performance of the work, the furnishing of labor and materials, and the basis of payment.

The contract includes the invitation for bids, proposal, letter of award, contract form, payment bond and
performance bond, Specifications, Supplemental Specifications, Special Provisions, general and
detailed plans, Manual for Documentation of Airport Materials, Airport Construction Documentation
Manual, and any Agreements that are required to complete the construction of the work in an
acceptable manner, including authorized extensions thereof, all of which constitute one instrument.

10-19 CONTRACT ITEM (PAY ITEM). A specific unit of work for which a price is provided in the
contract. See definition for PAY ITEM.

10-20 CONTRACT TIME. The number of working days, calendar days, or combination allowed for
completion of the contract, including authorized time extensions.

When a calendar date of completion is shown in the proposal, the contract shall be completed on or
before that date.

10-21 CONTRACTOR. The individual, partnership, firm, corporation, or a legally stated combination,
that is liable for the acceptable performance of the work contracted and for the payment of all legal
debts pertaining to the work who acts directly or through lawful agents or employees to complete the
contract work.

10-22 DEPARTMENT. The State of Illinois, Department of Transportation.

10-23 DIRECTOR. The Director of the Division of Aeronautics, Department of Transportation, State of
Illinois.

10-24 DIVISION. The State of Illinois, Department of Transportation, Division of Aeronautics, acting
as Authorized Agent, for the purposes of the prosecution of this project of the Owner.

10-25 DRAINAGE SYSTEM. The system of pipes, ditches, and structures by which surface or
subsurface waters are collected and conducted from the airport area.

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10-26 ENGINEER. The Chief Engineer of the State of Illinois, Department of Transportation, Division
of Aeronautics (acting directly or through an assistant or representative) when the Division is the
awarding authority and Agent for the Owner (Sponsor).

10-27 EQUIPMENT. All machinery and equipment, together with the necessary supplies for upkeep
and maintenance, and also tools and apparatus necessary for the proper construction and acceptable
completion of the work.

10-28 EXTRA WORK. An item of work not provided for in the contract as awarded but found essential
and germane to the satisfactory completion of the contract within its intended scope as determined by
the Engineer.

10-29 FAA. The Federal Aviation Administration of the United States Department of Transportation.
When used to designate a person, FAA shall mean the Administrator or duly authorized representative.

10-30 FEDERAL SPECIFICATIONS. The Federal Specifications and Standards, Commercial Item
Descriptions, and supplements, amendments, and indices thereto are prepared and issued by the
General Services Administration of the Federal Government.

10-31 INSPECTOR. The authorized representative of the Engineer assigned to make all necessary
inspections and/or tests of the work performed or being performed, or of the materials furnished or
being furnished by the Contractor.

10-32 INTENTION OF TERMS. Whenever, in these specifications or on the plans, the words
"directed," "required," "permitted," "ordered," "designated," "prescribed," or words of the like import are
used, it shall be understood that the direction, requirement, permission, order, designation, or
prescription of the Engineer is intended; and similarly, the words "approved," "acceptable,"
"satisfactory," or words of like import, shall mean approved by, or acceptable to, or satisfactory to the
Engineer, subject in each case to the final determination of the Owner.

Any reference to a specific requirement of a numbered paragraph of the contract specifications or a
cited standard shall be interpreted to include all general requirements of the entire section, specification
item, or cited standard that may be pertinent to such specific reference.

10-33 INVITATION FOR BIDS. The advertisement for proposals for all work or materials on which
bids are required. Such advertisement will indicate with reasonable accuracy the quantity and location
of the work to be done or the character and quantity of the material to be furnished and the time and
place of the opening of proposals.

10-34 LABORATORY. The testing laboratory of the Department or any other testing laboratory which
may be designated by the Engineer.

10-35 LANDING STRIP. A portion of the usable area of an airport, generally in its natural state of
which, as the result of construction work, is suitable for the landing and taking off of aircraft under all
favorable weather conditions. The runway is the paved central portion of the landing strip.

10-36 LANDSCAPING. The planning, planting, establishing and caring for trees, shrubs, vines and
other vegetation to provide shade, reduce dust, control erosion, or improve the general appearance of
the airport.

10-37 LIGHTING. A system of fixtures providing or controlling the light sources used on or near the
airport or within the airport buildings. The field lighting includes all luminous signals, markers,
floodlights, and illuminating devices used on or near the airport or to aid in the operation of aircraft
landing at, taking off from, or taxiing on the airport surface.

10-38 MAJOR AND MINOR CONTRACT ITEMS. A major contract item shall be any item that is listed
in the proposal, the total cost of which is equal to or greater than 20 percent of the total amount of the
award contract. All other items shall be considered minor contract items.

10-39 MATERIALS. Any substances specified for use in the construction of the contract work.

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10-40 MEDIAN. The portion of a divided highway or entrance road separating the traveled ways for
traffic in opposite directions.

10-41 NOTICE TO BIDDERS. The official notice, included in the proposal form.

10-42 NOTICE TO PROCEED. A written notice to the Contractor to begin the actual contract work on
a previously agreed to date. If applicable, the Notice to Proceed shall state the date on which the
contract time begins.

10-43 OWNER (SPONSOR). The term “Owner” shall mean the party of the first part or the contracting
agency signatory to the contract. For Federally assisted contracts, the term "sponsor" shall have the
same meaning as the term "Owner".

10-44 PAVEMENT. The combined surface course, base course, and subbase course, if any,
considered as a single unit.

10-45 PAVEMENT STRUCTURES. The combination of subbase, base course, and surface course
placed on a subgrade to support the traffic load and distribute it to the roadbed.

10-46 PAY ITEM. A specifically described unit of work for which a price is provided in the contract.

All pay items included in the plan Summary of Quantities are shown with an AR designation (Example
Item AR151410 -- Clearing) which indicates a base bid pay item and quantity. Additive Alternate pay
items shall be designated by AS, AT, and AU corresponding to Additive Alternate 1, 2, and 3,
respectively. Example: AS151410 – Clearing is the pay item for Additive Alternate 1 clearing
quantities.

10-47 PAYMENT BOND. The approved form of security furnished by the Contractor and his/her
surety as a guaranty that he will pay in full all bills and accounts for materials and labor used in the
construction of the work. The amount of the payment bond shall be not less than one hundred percent
(100%) of the total contract amount.

10-48 PERFORMANCE BOND. The approved form of security furnished by the Contractor and
his/her surety as a guaranty that the Contractor will complete the work in accordance with the terms of
the contract. The amount of the performance bond shall be not less than one hundred percent (100%)
of the total contract amount.

10-49 PLANS. The official drawings or exact reproductions which show the location, character,
dimensions and details of the airport and the work to be done and which are to be considered as a part
of the contract, supplementary to the specification.

10-50 PROGRESS SCHEDULE. A schedule provided by the Contractor showing the sequence of
work. The schedule shall indicate also the individual rates and the number of calendar days estimated
for the completion of each item in order to carry the project to completion within the contract time.

10-51 PROJECT. The agreed scope of work for accomplishing specific airport development with
respect to a particular airport.

10-52 PROJECT ENGINEER. The representative of the Owner, whether employed directly by the
Owner or employed by an engineering firm retained by the Owner, acting as the immediate supervisor
of the Resident Engineer. The Project Engineer must be a Licensed Professional Engineer in the State
of Illinois.

10-53 PROPOSAL. The offer of a bidder, on the prescribed form, to perform the work and to furnish
the labor and materials at the prices quoted.

10-54 PROPOSAL GUARANTY. The security furnished with a proposal to guarantee that the bidder
will enter into a contract if the bid is accepted.

10-55 RAILROAD. The Railroad or Railway Company whose property is involved in the work.

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10-56 RAILROAD ENGINEER. The Chief Engineer or Superintendent of the Railroad, or authorized
representative limited by the particular duties entrusted to him/her.

10-57 RESIDENT ENGINEER/RESIDENT TECHNICIAN. The representative of the Owner, whether
employed directly by the Owner or employed by an engineering firm retained by the Owner,
immediately in charge of the engineering details of a construction project and acting under the
supervision of the Project Engineer. The Resident Engineer must meet the approval and qualification
requirements set forth by the Division and reside on the construction site at all times the Contractor is
working. The term Resident Engineer, as used throughout these specifications, shall mean Resident
Engineer/Resident Technician.

10-58 RIGHT-OF-WAY. A general term denoting land, property, or interest therein, usually in a strip,
acquired for or devoted to transportation purposes.

10-59 ROADBED. The graded portion of a highway, access road, or entrance road within side slopes,
prepared as a foundation for the pavement structure and shoulders.

10-60 ROADSIDE. A general term denoting the area adjoining the outer edge of the roadway.
Extensive areas between the roadways of a divided highway, access road or entrance road may also
be considered roadside.

10-61 ROADSIDE DEVELOPMENT. Those items necessary to complete highway, access road or
entrance road, which provide for the preservation of landscape materials and features; the
rehabilitation and protection against erosion of all areas disturbed by construction through seeding,
sodding, mulching and the placing of other ground covers; and such suitable planting and other
improvements as may increase the effectiveness and enhance the appearance of the area.

10-62 ROADWAY. The portion of the right-of-way within limits of construction.

10-63 RUNWAY. The area on the airport prepared for the landing and takeoff of aircraft.

10-64 SHOULDER. The portion of the roadway, taxiway or runway contiguous with the traveled way
for accommodation of stopped vehicles, emergency use, and lateral support of base and surface
courses.

10-65 SIDEWALK. That portion of the pavement primarily constructed for use of pedestrians.

10-66 SPECIAL PROVISIONS. Additions and revisions to the Standard and Supplemental
Specifications covering conditions peculiar to an individual contract.

10-67 SPECIFICATIONS. The body of directions, provisions, and requirements contained herein, or in
any supplement adopted by the Division, together with written agreements and all documents of any
description made or to be made pertaining to the method or manner of performing the work, the
quantities, or the quality of materials or workmanship to be furnished under the contract.

10-68 STANDARDS. The Division Standard Drawings, and supplements, amendments, and indices
thereto, as prepared and issued by the Division. These may be procured from the Division, by written
or personal request, free of charge.

10-69 STATE. The State of Illinois.

10-70 STRUCTURE. Unless otherwise defined in the Specifications, structures shall comprise all
objects constructed of materials other than earth, required by the contract to be built or to be removed,
but not including surfacing, base courses, subbases, gutters, curbs, sidewalks, and driveway
pavement.

10-71 SUBCONTRACTOR. An individual, firm, partnership or corporation who, with the written
consent of the Engineer, assumes obligation for performing specified pay items for the Contractor.

10-72 SUBGRADE. The compacted soil which forms the pavement foundation.

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