Horizontal Articulated Robot IX Series

164 Pages·2015·13.84 MB·English

2. How to read the model No.
Precautions in Handling

Model MODEL IX-NNN1205-5L-T2

Serial Number SERIAL No. XX35D298 MADE IN JAPAN 1. Handling of Robot
Horizontal Articulated Robot 1.1 Handling of the Carton
3. How to read the model The robot is packaged together with a dedicated controller. Exercise caution to the items
below when transporting the robot in the package.
IX Series 3.1 IX-NN□1205/1505/1805
IX-NNN1205-3L-T2-B • Do not apply damage or drop. The package is not applied with any special treatment
First Step Guide Third Edition <Series> <Option> that enables it to resist an impact caused by a drop or crash.
SCARA robot B : With brake • Transport a heavy package with at least more than two operators. Transport it using an
Thank you for purchasing our product. <Type> JY : Joint cable specification • aSpupprpooprrti athtee trreainnsfoprocretadt iforanm mee oafs tuhree .p allet when hanging the carton with ropes. When
MtThhiasisk F eIni rsssutt rrSuetc ettoipo rnGe aMudida tenh uetoa S l eiasnf seoutryirg eGi ncuaoildr. ree catn uds dee. tailed Instruction Manual (CD) included with the product in addition to A rTma bLelentgotph T1y2p0me m/Z Axis 50mm <TA2 p: pXliScaEbLl-eP CXo/QntXro ller> • uDsoi nngo ta a fpoprklylif ta tno imliftp tahcet coanr ttohne, psaucpkpaogret tohre l eret iint fboorcuendc ep awllheet.n putting it down.
Warning : Oprpoevridaetido no no ft htheis C eDq uMipamnueanlt inrecqluudireeds idne tthaeil ebdo xin tshtiasl ldaetivoinc ea nwda so ppearcaktaiogne idn sintr. uItc stiohonus ldw hbiec hre atarein ed with ArNmN LNe1n2g0th5 150mm/Z Axis 50mm <3LC a: b3lme Length> •• DDoo nnoott pcluimt abn oyn l othaed cthaartto mn.a y cause a deformation or breakage of the package.
tAh icso dpeyv oicfe t haet aClDl t iMmaensu. al can be requested by contacting your nearest IAI Sales Office listed at ArNmN LNe1n5g0th5 180mm/Z Axis 50mm 5L : 5m 1.2 Handling of Robot without Package
the back cover of the Instruction Manual or on the First Step Guide. NNN1805 • Fix the robot arm in advance to transportation to avoid the arm moving accidently.
• Using or copying all or part of this Instruction Manual without permission is prohibited. Tabletop Type, • When transporting the robot, affix the arms using the supplied arm fixing plate.
• The company names, names of products and trademarks of each company shown in the sentences are registered
trademarks. Clean-room Specification • Wrap the cables around the base and secure them with gummed tape or other means.
Arm Length 120mm/Z Axis 50mm • Tie up the arm properly so the tip of the arm does not swing largely effected by the

NNC1205 external vibration.
Product Check Arm Length 150mm/Z Axis 50mm • In the case that the robot needs to be carried up with ropes or another method, be sure
NNC1505 to use an appropriate cushioning to avoid the robot being deformed or put on an
This product is comprised of the following parts if it is of standard configuration. Arm Length 180mm/Z Axis 50mm excessive pressure. And also, be sure to keep the robot in a stable and horizontal

If you find any fault in the contained model or any missing parts, contact us or our NNC1805 posture.

distributor. • Use a dolly, forklift, crane or other appropriate equipment for transportation. When
3.2 IX-□□□2515(H)/3015(H)/3515(H)/50□□(H)/60□□(H)/70□□(H)/80□□(H)
transporting the robot, move it slowly by maintaining balance and safeguarding against
1. Parts (The option is excluded.) IX-NNN2515H-5L-T2-JY vibration or impact.
1.1 IX-NN□1205/1505/1805 <Option> • Be sure not to apply load onto the cover and the connectors on the main body.
<Series>
No. Part Name Remarks JY : Joint cable specification Also, avoid the cables being pinched or caused an excessive deformation.
SCARA robot
1 Main Body [Refer to “2. How to read the model No.”, “3.1 How to <Applicable Controller> • When handling multiple robots at the same time, exercise caution so the controllers are
read the model”] T1 : XSEL-JX/KX/KETX mounted to the wrong robot.
2 Dedicated Controller T2 : XSEL-PX/QX 2. Handling of Robot Mounted on Mechanical Equipment (System)
Ac3c essRoercieesp tacle Housing <5LC a:b 5lem L ength> Nmootuen ttheed foonll onweiendgss two hbeen t rthaen swphoortleed m. echanical equipment (system) that the robot is
4 Pin Contact <Type> 10L: 10m
5 PIO flat cable CB-X-PIO*** Tabletop Type Ceiling-mount Type Tabletop Type, • Fix the robot arm in advance to transportation to avoid the arm moving accidently.
6 First Step Guide ME3685 Arm Length 250mm/Z Axis 150mm Arm Length 500mm/Z Axis 200mm Clean-room Specification • Tie up the arm properly enough so the tip of the arm does not swing. When hanging up
7 Operation Manual (CD) NNN2515 (H) HNN5020 (H) Arm Length 500mm/Z Axis 200mm the equipment (system) with ropes or another method, make sure not to apply load onto
8 Safety Guide ArNmN LNe3n5g1th5 3(H50) mm/Z Axis 150mm ArHmN LNe6n0g2th0 6(H00) mm/Z Axis 200mm ArNmN LCe5n0g2th0 5(H00) mm/Z Axis 300mm tchaeu sroinbgo te mxcaeisns bivoed yd,e cfoornmnaetciotonr., and so on. Also, avoid the cables being pinched or
1.2 IX-□□N2515(H)/3015(H)/3515(H)/50□□(H)/60□□(H)/70□□(H)/80□□(H) Arm Length 500mm/Z Axis 200mm Arm Length 700mm/Z Axis 200mm NNC5030 (H)
IX-NNC2515(H)/3015(H)/3515(H)/50□□(H)/60□□(H)/70□□(H)/80□□(H) NNN5020 (H) HNN7020 (H) Arm Length 600mm/Z Axis 200mm Installation Environment, Storage Environment
No. Part Name Remarks Arm Length 500mm/Z Axis 300mm Arm Length 700mm/Z Axis 400mm NNC6020 (H)
NNN5030 (H) HNN7040 (H) Arm Length 600mm/Z Axis 300mm
1 Main Body [Refer to “2. How to read the model No.”, “3.2 How to
Arm Length 600mm/Z Axis 200mm Arm Length 800mm/Z Axis 200mm NNC6030 (H) 1. Installation Environment
read the model”] NNN6020 (H) HNN8020 (H) Arm Length 700mm/Z Axis 200mm An environment that satisfies the following conditions is required during installation.
Ac2c essDoerdieicsa ted Controller ArNmN LNe6n0g3th0 6(H00) mm/Z Axis 300mm ArHmN LNe8n0g4th0 8(H00) mm/Z Axis 400mm ArNmN LCe7n0g2th0 7(H00) mm/Z Axis 400mm Generally speaking, it should be an environment where a worker can work without any
3 Eyebolt Arm Length 700mm/Z Axis 200mm Ceiling-mount Inverse Type NNC7040 (H) protective gear.
4 D-sub connector NNN7020 (H) Arm Length 500mm/Z Axis 200mm Arm Length 800mm/Z Axis 200mm • There should be no direct sunlight.
Arm Length 700mm/Z Axis 400mm INN5020 (H) NNC8020 (H) • Any radiant heat from a large heat source such as heat treatment furnace should not be
5 Hood set (for D-sub connector) NNN7040 (H) Arm Length 600mm/Z Axis 200mm Arm Length 800mm/Z Axis 400mm directed at the machine main body.
67 CPoasuittiioonn ilnagb elal bel AArrNmmN LLNee8nn0gg2tthh0 88(H0000) mmmm//ZZ AAxxiiss 240000mmmm ArIImNN NNL67e00n22g00th (( 7HH0)) 0mm/Z Axis 200mm TDNauNbsClte8-tp0or4po0 oT (fyH/Sp)ep ,l a sh-proof •• TThhee raemlabtiieven th tuemmipdeitrya tsuhroeu sldh obuel d2 0b%e 0o rto m 4o0r°eC, .8 5% or less. There should not be dew
8 PIO flat cable CB-X-PIO*** NNN8040 (H) Arm Length 700mm/Z Axis 400mm Specification condensation.
9 First Step Guide Tabletop Type, INN7040 (H) Arm Length 250mm/Z Axis 150mm • There should not be corrosive gas or flammable gas.
10 Operation Manual (CD) High-speed Specification Arm Length 800mm/Z Axis 200mm NNW2515 (H) • It should be a normal assembling work environment where there is not too much dust.
11 Safety Guide Arm Length 500mm/Z Axis 160mm INN8020 (H) Arm Length 350mm/Z Axis 150mm • Oil mist or cutting liquid should not be directed at the machine.
NSN5016 (H) Arm Length 800mm/Z Axis 400mm NNW3515 (H) • Chemical liquid should not be splashed on it.
1.3 IX-NNW2515(H)/3015(H)/3515(H)/50□□(H)/60□□(H)/70□□(H)/80□□(H) Arm Length 600mm/Z Axis 160mm INN8040 (H) Arm Length 500mm/Z Axis 200mm • An impact or vibration should not be transmitted to it.
No. Part Name Remarks NSN6016 (H) Tabletop Type, NNW5020 (H) • There should not be strong electromagnetic waves, ultraviolet rays or radiation.
1 Main Body [Refer to “2. How to read the model No.”, “3.2 How to Wall-mounting Type Clean-room Specification Arm Length 500mm/Z Axis 300mm • The working space required for maintenance or inspection should be secured.
read the model”] Arm Length 300mm/Z Axis 150mm Arm Length 250mm/Z Axis 150mm NNW5030 (H)
2 Dedicated Controller TNN3015 (H) NNC2515 (H) Arm Length 600mm/Z Axis 200mm 2. Storage and Preservation Environment
Accessories ArTmN LNe3n5g1th5 3(H5)0 mm/Z Axis 150mm ArNmN LCe3n5g1th5 3(H50) mm/Z Axis 150mm ArNmN LWen6g0t2h0 6 (0H0)m m/Z Axis 300mm • tThhoes es tfoorra tghee ainnsdt aplrlaetsioenrv eantivoinro ennmveirnotn. mIne pnat rsthicouulaldr, cwohmepnl yt hwei tmh athceh isnaem ise tsot abned satrodrse da sfo r
3 Eyebolt Wall-mounting Inverse Type NNW6030 (H)
a long time, pay close attention to environmental conditions so that no condensation
4 Water-proof Connector Arm Length 300mm/Z Axis 150mm Arm Length 700mm/Z Axis 200mm forms. Unless specially specified, moisture absorbency protection is not included in the
UNN3015 (H) NNW7020 (H)
5 Hood set Arm Length 350mm/Z Axis 150mm Arm Length 700mm/Z Axis 400mm package when the machine is delivered. In the case that the machine is to be stored and
(for Water-proof connector) UNN3515 (H) NNW7040 (H) preserved in an environment where condensation is anticipated, take the condensation
6 Caution label Arm Length 800mm/Z Axis 200mm preventive measures from outside of the entire package, or directly after opening the
7 Positioning label NNW8020 (H) package.
8 PIO flat cable CB-X-PIO*** Arm Length 800mm/Z Axis 400mm • In the storage and preservation for up to 1 month, it can endure in the temperature at
9 First Step Guide * No “H” on the end: Normal speed type NNW8040 (H) 60°C at maximum. For the storage and preservation longer than that, keep the
10 Operation Manual (CD) With “H”: New Product (improved in high-speed performance) temperature at 50°C at maximum.
* XSEL-JX/KX/KETX controllers cannot be applied to the newly released
11 Safety Guide
(high-speed performance) SCARA robot.
External Dimensions 3. IX-N□N50□□(H)/60□□(H)/70□□(H)/80□□(H) 5. IX-UNN50□□(H)/60□□(H)/70□□(H)/80□□(H)
IX-INN50□□(H)/60□□(H)/70□□(H)/80□□(H)
φ 4 joint for
user piping, black φ 4 joint for
1 .M eIcXhan-iNcal NstoNppe1r f2or05/1505/1805 USERA LCMO (NinNdEicCaTtoOr)R φu s6e jro pinipt ifnogr, red USERIn dCicOaNtoNr E(LCETDO)R uuφs se6er jrpo piipnipitn ifngog,r ,b rlaecdk
axis 3 (vertical axis)
Axis 4 (indAiLcaMtor) Wiring duct
(rotational axis)
Ball screw spline shaft Axis 1 Panel φu s3Ue jrso epinrip tC ifnoogrn,n wehcittoer uφ s3e jro pinipt ifnogr, black Mechanic(aBlr satkoUeps-prBeeerKl reS faSopsWraec eswritch) φuφu s4 se6 ejr o jrpo inpiipnti pitfn oifngorg,r ,w yheiltleow Top cover (arm 1) B(BKUra SskeWer- rSepleaacseer switch) φuuφ s4 se6 ejr o jrpo inpiipntip itfn iofngorg,r ,w yheiltleow
Cover (arAmrm 2 )2 MechfaoAnrx iacisram 2l s 2to pper User Spacer M(o uctasbidlee robot) axis 3 (vBseparltliilnc seac ls raehxwaisft) (rotatAioxPnisaa n4l aexlis) Wiring duct Maxeisc h3a (nviecBsartplai clslialnt osle cap srxpehieswar) fftor (rotaAtioxnisa 4l axis) RsuerffearceBenacsee MPUG cc aacbballbeel e((oo (uuottusstiidsdieed erroo rbbooobtto))t)
Air tubes (φ4: 2 pcs., φ6: 2 pcs.)
Maxeisc h3a (nviecartli csatol apxpiesAr)x fiosr 3 Arm 1 P(U(ooG uuc ttacssbaiiddlbeeele rroobboott)) (verAticxaisl 3axis) (verAticxaisl 3axis) Panel BK power cable (outside robot)
(vertical axsis) Mfoer caBhrmaans 1iec al stopper φu s3e jro pinipt ifnogr, white φu s3e jro pinipt ifnogr, black Cover (arm 2) Axis 2 Axis 1 Mechanical stopper Cover (arm 2) Axis 2 Msfotoer pcahprmaenr 2ical Cover (base)
for arm 1, 2
Reference surface CSaomveer o(Bna ospep)osite side Reference surface Maxeisc h3a (nviecartli csatol apxpiesr) for Maxeisc h3a (nviecartli csatol apxpiesr) for Mstoepchpaenrical
Axis 1 for arm 1, 2
2. IX-NNN2515(H)/3515(H) Arm 2 Arm 1 Cover (base) Arm 2 Arm 1
End cover (arm 1) Base End cover (arm 1) Wiring duct
ALM (indicator) Top cover (arm 1)
Reference
surface
φ(b4la jcokin, tr efodr, uwsheitre p tihprinege locations) Reference Cover (arm 1)
surface

M cable (outside robot)
U cable (outside robot)
PG cable (outside robot)
USER CONNECTOR Arm 1 BAKir tpuobwees r( φca4b: l2e pcs., φ6: 2 pcs.) View B
User Spacer (Mechanical stopper)
BK SW (Brake-release switch) A(Mrmec 2hanical stopper) 4. IX-TNN3015(H)/3515(H), UNN3015(H)/3515(H) * The direction of attachment profile for the inverse type is opposite in up-down direction.

Maxeisc h3a (nviecratBsli cpsaaltliolln sapecxp sriesehr)wa ffotr Wiring duct φ(b4la jcokin, tr efodr, uwsheitre p tiAhprLineMge (loincdaitcioantosr)) U(o uctasbidlee robot) P(oGu tcsaidbele robot) 6 . IX-NNC1205/1505/1805
M cable Mechanical stopper Bellows (upper)
Cover (arm 2) End c(oouvtesride robot) B(oKu tpsoidwee rro cbaobt)le f(<BsovpIaernl lirsaln tisixedcci eassr leh 3tahwa xefti sb)ellows> (indAiLcaMtor) Wiring duct
(arm 1) A(φir4 t,u 3b epscs.) USER CONNEUCsTeOr SRpacer M(Ao uicrt astubidbleee sro (bφo4t), 3 pcs.) <Inside the bellows> φu s3e jro pinipt ifnogr, white Uφu sS3eE jroR pin iCpt iOfnogNr,N bElaCcTkOR
Rear panel U cable BK SW (Brake-release switch) A(Mrmec 2hanical stopper) Panel
(base) (outside robot)
Axis 2
Maxeisc h3a (nviecratli csatol apxpiesr) for Arm 2 Base T slot for peripheral P(oGu tcsaidbele robot) Wiring duct Cover (arm 2) Mfoer cahrman 2ical stopper User Spacer
mountings
Arm 1 (M3, M4) Axis 1
Refere(Fnbrcaoesn ets )uprafnaecel Maxeisc h3a (nviecartli csatol apxpiesr) for Panel R(beaasre p)anel Rsuerffearceence Mf(<ovIBeern ecrsatlhiixldcoaieaswn l 3tisach axe(Alil os rbsmw)etoe ll2por)pwesr> Arm 1 R(beaasre p)anelQjouinict,k φ s 6uction M(U(P(oooG uuucctt taasscsbbiiaidddllbeeeeel e rrrooobbbooottt)))
B(oKu tpsoidwee rro cbaobt)le Bspalliln sec srehwaft (rotatAioxnisa 4l axis) Mfoer cahrman 1ical stopper φu s3e jro pinipt ifnogr, white φu s3e jro pinipt ifnogr, black

Base (verAticxaisl 3axis) Front panel (base)

[aRtteafcehrm toe nthtse dciamtaelnosgi oonr sO.]p eration Manual (CD) for the detail of outline and C(aormve 2r) Reference surface Rsuerffearceence
Cover (base)
Same on opposite side

A(Mrmec 1hanical stopper) Rsuerffearceence [Refer to the catalog or Operation Manual (CD) for the detail of outline and
Arm 2 attachments dimensions.]
Mechanical stopper for
axis 3 (vertical axis) Arm 1 End cover (arm 1)

* The direction of attachment profile for the inverse type is opposite in up-down direction.

[Refer to the catalog or Operation Manual (CD) for the detail of outline and
attachments dimensions.]
7. IX-NNC2515(H)/3515(H) 9. IX-NNW2515(H)/3515(H)
Installation
Top cover (arm 1)
ALM (indicator) Top cover (arm 1)
Reference ALM (indicator)
φ4 joint for user piping surface Rsuerffearceence 1. Platform
(black, red, white three locations) User Spacer The platform to mount the robot receives an enormous reactive force. Be certain to prepare
a platform with rigidity enough to withstand the force.

USER CONNECTOR Mechanical stopper
for arm 1
• Thickness of the Robot Mounting Surface on Platform

Model Surface Thickness

USER CONNECTOR A(Mrmec 1hanical stopper) φ(b4la jcokin, tr efodr, uwsheitre p iping 3 IX-□□IX□-2N5N15□(1H2)0/350/11550(H5/)1/3850155 (H)/ 285mmmm
User Spacer A(Mrmec 2hanical stopper) three loBcKa tSioWns) Mfoer cahrman 2ical stopper 50□□(H)/60□□(H)/70□□(H)/80□□(H)
Mechanical stopper for Axis 4 BK SW (Brake-release switch) (Brake-release switch) • Parallelism of the platform horizontal surface
axis 3 (vertical axis) (axis R) Bellows Mechanical stopper for Axis 4 Create the horizontal surface with an accuracy of ±0.05 or more.
<InsidBs<epI antlhlisln eised cb esre ehtlhwlaoefwt bse>llows> Panel Wiring duct Bsa<paxIlnliilns ss ei3dc sre(ehv twaehfretti cdauls at xciosv)er> (axis R) Dust Cover Wiring duct IX-N•N □D1r2il0l 5ta/1p5p0Me5d/o1 d8he0ol 5le s, as indicated MbTa3ep loo srw iMz,e 4i n toM th3:e E ifnfesctativllea ttihornea sdu: rR3f aemmcmea rookrfs ltohneg eprl afotfro srtmee.l
<Inside the dust cover> (6 mm or longer for aluminum)
Axis 3 M4: Effective thread: 4 mm or longer for steel
(vertical axis) (verAticxaisl 3axis) IX-□N□2515(H)/3015(H)/3515(H) M8 M8: E(8f fmecmtiv oer tlhornegaedr: f1o0r amlumm oinr ulomn)g er for steel
Cover (arm 2) End cover Cover (20 mm or longer for aluminum)
(arm 1) (arm 2) End cover IX-□□□50□□(H)/□□□60□□(H) M10 M10: Effective thread: 10 mm or longer for steel
(arm 1)
Axis 2 Air supply joint (20 mm or longer for aluminum)
Axis 1 Applicable tube: Axis 2 for air purge: IX-□□□70□□(H)/□□□80□□(H) M12 M12: Effective thread: 12 mm or longer for steel
R(beaasre p)anel O(I..DD.. φφ 81)2 Axis 1 Rear panel O.D. φ 6 (I.D. φ 4) (24 mm or longer for aluminum)
(base) • The platform must have sufficient rigidity to withstand not only the weight of the robot
Ma<xIeniscs hi3da e(nv tiecharetli cbsaetoll lapoxpwiessr)> for Arm 2 Base Tm(M os3luo,n tM tfion4rg) speripheral Ma<xIeniscs hi3da e(nv tiecharetli cdsautols apt xpcieosrv) eforr> Arm 2 Base Tm(M os3luo,n tM tfion4rg) speripheral AO(I.p.DDp..l i φcφ a 81b)2le tube: • bmSueatcx auimlrseuo tm hthe se pp delayetnfdoa.r mmic t om tohme eflnoto or fo irn oetrhtiear t hrigaitd i ss tgreuncteurraet eind aw hmeann tnheer rtohbaot tp irse voepnetrsa taendy at
movement due to operation of the robot.
Arm 1
Arm 1 • The installation platform must allow the robot to be mounted on a level surface.

Front panel (base)
Reference surface Front panel (base) 2. Installation of the Robot
Reference surface Install the robot on a level surface.
8. IX-NNC50□□(H)/60□□(H)/70□□(H)/80□□(H) Secure the robot using hex bolts and washers.
φ 4 joint for 10. IX-NNW50□□(H)/60□□(H)/70□□(H)/80□□(H) Model Bolts size Tightening Remarks
user piping, black torque
USER CONNECTOR
ALM (indicator) uφ s6e jro pinipt ifnogr, red Suction Joint USER CONNECTOR φu s4e jro pinipt ifnogr, black IX-NN□1205/1505/1805 M3 0.81N·m (MOa.Dke. φs u7r,e I .tDo .u φs e3 .a2 ,p tl a=i n0 .w5a) sher.

ALM (indicator) φ 6 joint for M4 1.41N·m Washer outer diameter exceeds the datum
user piping, red surface in the case using a plain washer for
Suction joint M4 size.
User Spacer Apply a plain washer only if the use of it does
φ 6 joint for not cause any problem to your robot use.
BK SW user piping, yellow IX-□N□2515(H)/3015(H)/3515(H) M8 3.2N·m
(Brake-release switch) φu s4e jro pinipt ifnogr, white Top cover (arm 1) User Spacer φ 6 joint for Suction/exhaust port IX-□□□50□□(H)/□□□60□□(H) M10 60N·m
BK SW user piping, yellow IX-□□□70□□(H)/□□□80□□(H) M12 104N·m
Bellows (Brake-release switch) φ 4 joint for Top cover (arm 1) For the hex bolts, use high-tension bolts with an ISO rating of 10.9 or higher.
Axis 4 user piping, white
(rotational axis)

Wiring duct (rotaAtioxnisa 4l axis)
Panel
Axis 3 Dust Cover
(vertical axis)
Mechanical stopper
for arm 2 Wiring duct
Axis 3
Cover Axis 2 (vertical axis)
(arm 2)
Mechanical
Axis 1 Mechanical stopper stopper
for arm 1, 2 Cover (arm 2) for arm 1
Axis 2
Mechanical stopper
Bellows Axis 1 for arm 1, 2

Ball screw
spline shaft Arm 1 Cover (base) Bellows Warning Caution
Arm 2 Cover (base) • Always insert a washer below each bolt. Without a washer, the bolt-bearing surface may
End cover (arm 1) Base Ball screw Arm 1 Afoirr asuirp ppulyrg jeo:int sink.
spline shaft Suction/exhaust port O.D. φ 6 (I.D. φ 4) • Tighten the hex bolts securely to the correct torque. Improperly tightened bolts may
Arm 2 reduce the accuracy of robot operation, and in the worst case cause the robot to

End cover (arm 1) Base overturn.

Reference surface
3. Checking after Installation
Once the robot has been installed, check the following items:
Reference surface M cable (outside robot)
M cable (outside robot) PG cable (outside robot)
PUG c acbalbel e(o (uotustisdied ero rboobto)t) UBK c apbolwe e(or ucatsbidlee (rooubtositd)e robot) • Visually check the robot, controller and cables for dents and other abnormalities.
BAiKr tpuobwese r( φca4b: l2e p(ocust.s, iφde6 :r o2b poct)s.) Air tubes (φ4: 2 pcs., φ6: 2 pcs.) • Confirm that the cables are connected properly and that the connectors are inserted
securely.
[Refer to the catalog or Operation Manual (CD) for the detail of outline and [Refer to the catalog or Operation Manual (CD) for the detail of outline and
Warning
attachments dimensions.] attachments dimensions.]
• Failure to perform these checks may result in a malfunctioning robot or a damaged
controller or robot.
For the models other than IX-NN□1205/1505/1805, the brake-dedicated power needs to be • Do not pinch, drop a heavy object onto or cut the cable.
Wiring
supplied not only to the brake power cable from the SCARA robot main body, but also to
the controller, if X-SEL-PX/QX controllers are used.
For IX-NN□1205/1505/1805 with a brake, brake-dedicated power supply is required to the

controller.

Supply the brake power (+24 V) to the controller as shown below.
• When fixing the cable, provide a moderate slack and do not tension it too tight.
3-phase 200-230 VAC power supply
Output voltage: 24 VDC ± 10%
Current capacity: 20 to 30 W
Auxiliary power circuit BK The top socket corresponds to 0 V.
PWR The bottom socket corresponds to 24 V.

M ca ble (outside robot) 2244 VVDDCC ppoowweerr
ssuuppppllyy ffoorr bbrraakkee
((pprroovviiddeedd bbyy uusseerr))
PG cable TTooooll,, ccoonnttrrooll
(outside robot) uunniitt,, eettcc.. Dpoos nitoiotn u wseh esrpeir acal tbulebse ainr ea nbye nt
UU ccaabbllee ((oouuttssiiddee rroobboott)) ((pprroovviiddeedd bbyy uusseerr)) frequently.
((ccaabbllee ffoorr uusseerr wwiirriinngg))
BK power cable (outside robot) • Separate the I/O line, communication line and power line from each other. Arrange so

Standard cable length: 5 m that such lines are independently routed in the duct.
150mm φ 4, φ 6 quick joint (2 pcs. each)

To air tube
(provided by user)
Brake power
Power Line
Example with X-SEL-PX +p2o4w eVr supply 45W I/O Line Duct
(Note) 24 VDC brake cable from robot main body is not included in IX-NN□1205/1505/1805. controller (Flat Cable, etc.)
(a4r-ma xleisn SgtChA 2R5A0 troo b6o0t0 o mfm, • Take care of the following items using the cable carrier.
without expansion I/O) • Arrange the wiring so that there is no entanglement or kink of the cables in the cable
The controller connection cables are attached on the robot. carrier or flexible tube, and do not bind the cables so that the cables are relatively free
(Do not bend it at an angle of 90°C or less).
Pay attention to the following items when connecting the controller:

• Connect to the robot of the serial number specified on the robot designation label
provided on the front panel of the controller.

Designation of the connected robot

Robot
serial number • The occupied volume rate for the cables, etc., inside the cable carrier should be 60% or

less. Cable Carrier

• Connect the cables securely after confirming that they are free from damage or bent [Prohibited Items in the Cable Processing] Cable
connector pins. • Do not pull or bend forcibly the cable so as not to give any extra load or tension to the
• Connect each cable by aligning the indication on the marking tube on the cable with the cable.
indication on the controller panel. • Do not process the cable for extension or shortening by means of cutting out,
combination or connecting with another cable.
• When installing the PG connector (D-sub connector), ensure correct orientation of the
connector. • Do not let the cable flex at a single point.
• Prepare a 24 VDC power supply dedicated to the brake power. Do not share the IO Steel Strap
(Piano Wire)
power for it.
The brake power supply requires an output voltage of 24 VDC ± 10% and a current
capacity of 20 to 30 watts. Head Office: 577-1 Obane Shimizu-KU Shizuoka City Shizuoka 424-0103, Japan
TEL(cid:2)[phone] FAX(cid:2)[phone]
Refer to the operation manuals for the controller and PC software for the procedures to website: www.iai-robot.co.jp/
connect the I/O cable, controller power cable, PC connection cable, etc. Tie them up softly.
Warning • Do not let the cable bend, kink or twist.
Technical Support available in USA, Europe and China
• Be sure to connect to the robot of the serial number specified on the front panel of the

controller. The controller will not operate properly if any other robot is connected. Failure
to observe this warning may cause the robot to malfunction, resulting in a serious
accident. Head Office: 2690 W, 237th Street Torrance, CA 90505
• Before connecting or disconnecting a cable, always turn off the power to the controller. TEL [phone] FAX [phone]
Chicago Office: 1261 Hamilton Parkway Itasca, IL 60143
Connecting/disconnecting a cable with the power supplied to the controller may cause
TEL [phone] FAX [phone]
the robot to malfunction, resulting in a serious accident.
• Do not pull the cable with a strong force. Atlanta Office: 1220 Kennestone Circle Suite 108 Marietta, GA 30066
• Installing the connectors into the wrong sockets may cause the robot to malfunction. Be TEL [phone] FAX [phone]
sure to check the designation on the cable with that on the controller panel before website: www.intelligentactuator.com
plugging in any connector.
• If the connectors are not inserted securely, the robot may malfunction and generate the
risk of danger. Be sure to affix each connector with the supplied screws.

Ober der Röth 4, D-65824 Schwalbach am Taunus, Germany
TEL [phone] FAX [phone]
• Do not let the cable receive a turning force at a single point.

SHANGHAI JIAHUA BUSINESS CENTER A8-303, 808, Hongqiao Rd. Shanghai 200030, China

TEL [phone] FAX [phone]

web site: www.iai-robot.com
Manual No.: ME3685-3A
Horizontal Articulated Robot – IX Series
Tabletop Type, Arm Length 250/350
IX-NNN-2515, IX-NNN-3515
Operation Manual Seventh Eition

CAUTION
Notes on Supplying Brake Power (+24 V) to X-SEL-PX/QX Controllers
If you are using an X-SEL-PX/QX controller, you must also supply the brake power to the controller, separately
from the brake power supplied through the brake power cable connected from the SCARA robot.
Supply the brake power (+24 V) to the controller as shown below.
3-phase 200 to 230 VAC
power supply
Auxiliary power
BK The top socket receives 0 V.
supply circuit
PWR The bottom socket receives 24 V.
Brake power supply
+24 V power
23 W
supply
Example of X-SEL-PX
controller (4-axis SCARA
robot with an arm length of
250 to 600 mm without I/O
expansion board)
SCARA robot
Please Read Before Use
ThankyouforpurchasinganIAIproduct.
Thisoperationmanualexplainsthehandlingmethods,structureandmaintenanceofthisproduct,among
others,providingtheinformationyouneedtoknowtousetheproductsafely.
Beforeusingtheproduct,besuretoreadthismanualandfullyunderstandthecontentsexplainedherein
toensuresafeuseoftheproduct.
TheCD or DVDthatcomeswiththeproductcontainsoperationmanualsforIAIproducts.
Whenusingtheproduct,refertothenecessaryportionsoftheapplicableoperationmanualbyprinting
themoutordisplayingthemonaPC.
Afterreadingtheoperationmanual,keepitinaconvenientplacesothatwhoeverishandlingthisproduct
canreferenceitquicklywhennecessary.
[Important]
The product cannot be operated in any way unless expressly specified in this operation
manual. IAI shall assume no responsibility for the outcome of any operation not specified
herein.
Information contained in this operation manual is subject to change without notice for the
purpose of product improvement.
This operation manual is original.
If you have any question or comment regarding the content of this manual, please contact
the IAI sales office near you.
Unauthorizeduseorreproductionofthisoperationmanual,whetherinwholeorinpart,isstrictly
prohibited.
CE Marking
If a compliance with the CE Marking is required, please follow Overseas Standards Compliance Manual
(ME0287) that is provided separately.