Hints & Kinks for the Radio Amateur Edited By Stuart Leland, W1JEC The American Radio Relay League, Inc. Newington, CT 06111 Copyright © 1978by TheAmerican RadioRelayleague, Inc. Copyrightsecured underthePan-American Convention International Copyright secured This work isPublicationNo.10ofthe Radio Amateur's library,published bythe league. All rights reserved.Nopartofthis workmay bereproduced inanyformexcept bywritten permission ofthe publisher. All rights of translationarereserved. Printed inUSA Quedanreservadostoaos los derechos Library ofCongress Catalog CardNumber: 33-14685 $4.00 InUSA $4.50 elsewhere Foreword How can you find a solution to a tricky problem in your amateur radio workshop or station? Has some other amateur experienced a similar problem? Chances are someone has already grappled with a like problem and has devised a workable solution. It shouldn't be surpris ing. Inventiveness has always been an outstanding quality of the radio amateur. This booklet contains a collection of such tricks of the trade, written by several hundred amateurs. Many of their ideas were published originally in 05T, the monthly jour nal of the League. A sincere effort has been made to touch upon a wide area of interests with the Intention of offering something for everyone. And should you find your own experiments producing a handy answer to a common problem, send it to 05T. You may be among the authors of the next volume of Hints & Kinks for the Radio Amateur. Richard L. Baldwin, W1RU GeneralManager Contents 1 Aids for the Station and Shop Page 7 2 Test Gear Ideas Page 21 3 Transmitting and Receiving Kinks Page 36 4 Hints for the Power Supply Page 56 5 Antenna Tidbits Page 65 6 Thoughts for CW Operators Page 76 7 Portable and Mobile Quickies Page 95 8 VH F Band·aids and Tricks Page 108 9 Notions for Various Modes Page 118 10 Data for PC Boards and Solid State Page 126 Index Page 133 - -------- --._...._.._-- Chapter 1 Aids for the Station and Shop SOME IDEAS ON STATION labeled for various pieces of equipment. grill cloth, and drill two more holes in LAYOUT AND HELPFUL Wire such a unit with a three-wire system back, where you prefer, for hanging the ACCESSORIES for maximum shock protection. The in speaker cabinet on the wall. stallation might also include a voltage Doorstop/bookend: I just can't bring Desk drawers with stops: "Second" or monitor meter, and the position would be myself to throw out that old transformer "reject" doors, finishedand mounted on that burned out in my af amplifier. It legs, with flaws'underneath, have come makes a fine bookend or doorstop. Be into common use as desks. Two-drawer sure to put astrip offeltonthefeetsoyou filingcabinetson each end, besidethe legs don't mar the bookshelf. - Harrison Or in place of them, further extend the Leon Church, WeKXP usefulnessof the gimmick. Thereisaneed \ for more carpentry to make shallow drawers for installation under the length HOLDING LIGHTWEIGHT ofthe frontof thedesk. Aneasytrick isto .l EQUIPMENT IN PLACE useshallow aluminum baking pans of the type that are made with a rolled lip Yearsago, amateurequipmentwould stay around the top. Strips of wood can be put by sheer weight alone. Today, light grooved, then glued and screwed weight transceivers and the like willscoot underneath the door. The pans are simply offthe desk with justa slight nudge. slipped by the lip into the grooves. For a I have found that a piece of indoor nice finishing touch, varnished strips of outdoorcarpetingwillhold them inplace. wood are secured to the front side of the The equipment feet nestle down into the "drawers." Both front and back slide nap of the carpet. The rubber backing stops are made by placing a stick-on rub holds the carpet material firmly to the ber foot on the undersideofthetable. For desk top or other surface. the inside stop, simply reach inside the When stacking gear, put a piece of open drawer at its intended maximum carpeting under the feet of the top unit. pull, and stick the stop in place. This should not be used on a vented Step-to-talk: For those who haven't cabinet of course, but is great for solid discoveredthe easeof usinga foot switch, ones, such as speaker enclosures. ---:- Ed here'saquick application for arelayfrom Thisoperating positionfeatures manyofthe Heubach, W9AO hInts described,includingarelay forthefoot thejunkbox.Selectonethatwillsitflat on swncn, powerpanel,boommlc andKleenex the floor, wire the push-to-talk circuit boxspeakercabinet85well asthecustom through a length of line cord to the con crafted baking pandrawers underthetable. BEWAREOF PROTECTIVE tacts, and place the assembly on the floor DIODES under your operating table. A mic on a A word of caution regarding the use of boom makes for hands-off operation in a good place to put your SWR meters. protectivediodes across the antennainput the absence of VOX as wellas the profes Speakers the easy way: New poly terminals of solid-state receivers is in sional studio look for the station. planar foam cone speakers are being order_If separate antennas are used for Centralize your switches: A friend of marketed by Lafayette Radio Electronics transmittingand receiving, severeTVIcan mine, K9KXP, told mehow hestops wor in a 5 x 8-inch(127 X 203mm) sizeand be created by the diodes rectifying the ryingaboutwearing out theswitchesinhis willfit marvelously into a plastic Kleenex transmitted signals and reradiating them various units. He has them wired through tissuebox, the oval openingservingasthe on many frequencies inthe rf spectrum. I a master control panel which can be cabinet sound exit. Drill four holes in the discovered this while experimenting with rigged to include master switch, fused cir front, spaced to fit the speaker mounts; my solid-state receiver. I was attempting cuits and the individual circuit switches mount the speaker with a double layer of to see if the diodes really protected the Aids 'or.he Station and Shop 7 front-end rftransistorstagebyleavingthe of work. Whilenot necessary,theendsof receiver connected to its own antenna these pieceswere curved to improve the while transmitting with a 3S0-watt rig appearance. nearby. I wasimpolitely informed bythe 3) Place the 22-inch pieces (legs)over' XYL that I was raising havoc with the thesehalf-moon cutsand markthelegsso televisionset. Assoon asthe receiverwas starting holes can be made. Four a-inch disconnected from its antenna, the No. 14wood screwsshould be sufficient problemdisappeared. Ifthesameantenna to hold the legsin an upright, stationary is used for transmitting and receiving, position. sucha problem should not exist. - G/en 4) Next, place two 1 x e-incb pieces Benskin, K6UH over the ends of the legs and drill four HOTE'LEHGTH OFSTRIPS WILL VARYWITH BOX starting holesatthe four positions. Secure LENGTH, THEY SHOULD BEFLUSH WITH INNER the two I X 6 pieceswith four No. 14 SURFACE. GMT "HOURHAND" wood screws.Thiscompletesthe basefor A homemade "hour hand" of thin sheet the table. metal fixedto the sameshaft as the hour 5) Set a door or a sheet of plywood hand ofyour clock, and setto theproper 112-or 3/4-inch (13to 19mm) thick on number of hours ahead (or behind) will top. Drilltwo holesthrough the 1 X 6at Anorange-cratetransceiver stand. show GMT, while the original hand will ,each end, so that they enter the top. show local time. - Tom Chaudou, Securetotop with1-112inchNo. 14wood ORANGE-CRATESTAND WN9FLD screws.Thiscompletesthe table. 6) A 2 X 4isplaced on the backside, For those who have a small operating about halfway down, to give the table table, awoodenorangecratemakesanex HAM SHACK TABLE lateral stability and to support electric cellentstand for atransceiver. Oneofthe For about $30,ahandsome deskthat will outlets and cabling. A piece of plywood' long'sidesof the crate isremoved to pro support heavyequipment can be built by willdo verynicely,too. videasmallstorage spacebelow. Ihavea following some simple steps. This infor 7) Alargeshelfon top givesadditional keyer, bug, and small lamp stored mation is offered as a guide for any room for equipment. A 2 X 12wasused underneath with room to spare. If addi amateur interested inconstructinghisown here. Theendsupports (alsomadefrom 2 tional support is desired, wooden strips table (seedrawing). X 12 stock) for this shelf should be about I X 1 X 12inches(25 X 25 X 305 1) Two 4 X 4-inch, (102 X 102mm) centered overthe4 X 4legsofthe table. mm), attached as shown in the drawing, 8-foot (2.44 m) lengths are cut into the L-shapedbracketsholdtheshelftogether. should. do nicely. - Robert Zagorac, will following dimensions: four pieces 22 The overall dimensions used make WN9QYU inches (558 mm) long, two pieces 33 the surface of the table about 28-1/4 inches(838mm) long. inches(717mm)high,whichisquitecom LATCHING RELAY SOURCE 2) Half-moon shaped cuts are made fortable for myself.The heightcan bead 6-112 (615 mm) and 7-112 inches (190 justed by making the legs different For your latching relay requirements, I mm) from each end of the 33-inch-long lengths.Thetable canbedisassembledin have found VWelectricalsystems.a good pieces.These cuts should be 2inches(51 to its basic components, if necessary. sourceofsupply.Theyusealatchingrelay mm)deep. Ajigsawishandy for thistype Mike Greenway,K4TBN to control high- and low-beam headlight switchingwith a singlepulse button. My last trip to the local junkyard netted me four relaysfor two dollars. The quality is USEWOOD SCREWS excellentand thesizeisabout l-inchcube. ANDCOUNTERSiNK OlderVWsare6Vand neweronesare 12 2,"012," V. - WalterLelioret, WA3VCY 12" GROUNDING AC LINES Howard M. Berlin's (K3NEZ) "Danger Lurks!" article in February, 1976, QST SCREWS GOIN ONUNDERSiDE was excellent. Because of Berlin's TOHOLDDOOR DOWN SUPPORTS familiarity with the subject, I think he AREINSET AfEW IN-;,";:;."27':;V may have overlooked supplying informa '"""~ tion whichsomehams do not have. '" BASE When a receptacleisproperly mounted ~'·'\. , 7 inawallbox,thepinholeGROUND isat \2J BECURVED DRILL ANDCOUNTERSINK HOLESATEACHEND 2'8" /f thebottom. Thelineground (NEUTRAL) is at the left side of the two slots. It is !:/ largerthan thehotsideslotinsomerecep A2P'PLREOGXS. tacles. ® ):- The GROUND pin hole is frequently connectedto the conduit or BXcableand likemany other "pipe" conductors, does not provide the most perfect ground. In nonmetallic sheathed cable (Romex) in t",e"-EXACTLENGTH OFCOOR BEINGUSED stallations, the ground is simply a bare wire. Plansforahomemadetable that canbedisassembledeaSilyandIslargeenoughto handlemost Modern two-lead (two connections) oftheequipment inone's shack.Thebuilder canmodify accordinglytosuit hisownneeds. wiring devices willshow different colors 8 Chapter 1 A ,10./Jf Hi~ M'O>Ck 'NEUTRAL'"---+f '> Ir LINE GAIN GROUND ~2 ~ C IO./Jf GROWUIRNED,PTIHNIRD 5 zHU,E/P'<, • 6 ~,6,V <; GAAMIPNLIfiER ' 4 lN34A lN34A Standardcircuit for 117·Vacreceptacle, +7 -i> ~~'" '6V ofmetalatconnections. Thenatural brass : 'M is'the HOT side. The light-colored con nection (tinned, nickel, cadmium, etc.) is S'M theNEUTRAL (lineground) side.Ifthere is a third connection, as in plug recep tacles, it isthe ground connection, screw head daubed bluish-green. ~~ +l6lVlr Indeviceswithpigtails,thewhiteleadis neutral ground. Inacpowerwiring,white is almost always neutral ground. It must Schematic diagram of te pre-ampforusewithdeskmicrophone. neverbe broken withswitches,fuses,etc. The hot lead isblack or anycolor except white. - B. H. Hansen, W6HOZ tothecarbon element.Removethecarbon power for the IC. A switchshould bein element and install a dynamic element. stalledinthecircuittopreventrunningthe One with approximately 500 ohms im batterydown whenthe preamplifierisnot PUTIING YOUR BUGOR pedance is satisfactory; however. I have in use. - Robert D. Shriner, WAIlUZO PADDLE IN ITS PLACE not found anyelement that won't work. AND KEEPING IT THERE Distribute the rest of the parts around Ikeepmybuginplacebyapplyingasmall the inside of the microphone case. Prac DUAL-GATE MOSFET OFFERS amount ofrubber cementon the feetand ticallyany pnp transistor willworkinthis AN UNUSUAL CRYSTAL· pressingthe keydownon thedesiredspot circuit. Any of the' general replacement CONTROLLEDOSCILLATOR on the table. When I wish to move the audio types should do. A drop or two of CONCEPT key, Ijust pryitloosefrom thetable. The cementorliquidrubber willholdtheparts This unusual crystal-controlled oscillator old cement rubs off easily, leaving no in place. Connect points Band D to the circuitoffers someinterestingpossibilities marks on the table. - M. Crosby dynamicelement. for application as the LO in vhf and uhf Bartlett, K4EU Foruseasadeskmic,addtheIecircuit converter design. No trimming or tuning shown. Connect the output of the Ie isrequired to getthe overtone frequency. points Band D to the input of the tran Should the fundamental frequency ofthe DUAL.PURPOSE CARBON sistercircuit, pointsBandD.Connectthe crystal be desiredas the output, raisethe MICROPHONE REPLACEMENT dynamic element to the input points A valueofRFCI to tOO~Hor replaceitwith Some of the fm transceivers coming into and C. a 1000·ohmresistor. servicein the vhf amateur band still use The output waveform isclipped bythe The stability of the oscillator is ex carbon microphones. Avastimprovement 1N34Adiodestopreventovermodulation. cellent. Actually the circuit works well inaudio qualitycanbeachievedbytheuse Careful adjustment of the input and out withaslittleasfour voltsappliedto it. of a dynamic microphone replacement put potentiometers will result in a G. Tomassetti, I4BER cartridge. distortion-free signal. Ifthe input levelis (Editor's Note:The circuitissimilartothemodi~ed Shownisasimpletransistorcircuitthat too high, severe clipping willoccur. Ad Pierceoscillator,whichusesthecrystalbetweengnd I canbeusedtoadaptadynamicelementto just the input so that normal voicelevel andgrid2ofatetrodetube.Dependinguponthereso nant frequency of the output network of the a carbon circuit. The voltagerequiredJar willjust start clipping. oscillator, overtone or fundamental crystal-mode the transistor is derived from the same A small 6-volt battery supplies the operationcanbeobtained.] sourcethat originallywasusedbythecar bon element. To make the adaptation, simplyopen upyourmicrophonecaseand 4100 '2k 1000 determine the positiveand negativeleads' +~ T m 15V 220 1000 OUTPUT < _+-l"':>,-<>--1f-(---"1( 10mW + ~"V L ~42I.661ATMHZ 4'00 reo ,- DYNAMIC 3300 NOTE:42.661.21-1152MHz ELEMENT 0 '+ 1152+144·1296MHz Schematic diagramofsimple transistoradapter for dynamic element to carbon microphone ctr- cult. Acrystal-controlledoscillatorwith Interesting possibilities. Aids lor Ihe Slelion end Shop 9 ADJUSTMENT OF POLAR RELAYS to center, when moved manually. Slight FORRTTY readjustment of the second pole piece should help if needed here. Almost nobody uses polar relays these Now apply ac power. Look at the days in connection with amateur RTTY waveform on the scope, or use the operation, but there are still hundreds of voltmeter set on a low-value de range. them available as surplus, and at com You should seea symmetric signalon the paratively low prices. They have many scope. Itwillnot beaperfect squarewave, possible uses besides RTTY. The most because some time is required for the common type is the Western Electric armature contact to move from one side 2SSA, and there are several equivalents to the other. During the travel time, you manufactured by other companies. Ifyou will sec a small part of the waveform have one of these relaysthat you wishto where the signal is neither positive nor adjust. try this simple procedure. It isn't negative. During contact, the signal as precise as you could do with a polar should be positive or negative 1.5 volts. relay test set, but is plenty good enough for most purposes. You will need an Any nonsymmetry can be corrected by a veryslightreadjustmentofthepolepieces oscilloscope for finest adjustment, (notthecontacts).Ifyouareusingameter although fair resultscanbeobtainedusing forindication, themetershould readzero. only a de voltmeter. A small nail or the Slight pole-pieceadjustment should bring pointed tip ofa soldering aid can be used the reading'to zero, if needed. On the for the adjustment tool. A feeler gauge oscilloscope you may observe some might also be helpful. Thecircuit for testingtherelayisshown amount of contact bounce, as a broken intheaccompanyingdiagram. Ifyou plan up portion of the square wave. A very tocheck relayadjustments frequently, the slight readjustment of the contacts may circuit can bebuilt into a3 x 4 X 5-inch mAepaonlasrorfeltahyesteuscthcairsctuhiitsshmoawynbebealodwju.sted by correct this. You won't be able to detect (76 x 102 x 127mm) chassis box with any contact bounce using a meter only. insulated binding posts provided forscope That's all there isto it. Just a word of or meter connections. With SI closed, the caution: Onceyou apply the acand make armature (moving contacts) of the relay Usethe demeterorwatchforashiftinthe readjustments, go veryslowlyand do not will move back and forth between the position of the baseline on the scope. make adjustments of more than a small fixedcontacts60timespersecond. That's After contact is made, back off thirty fraction of a turn. Usually with surplus just a bit slowerthan you would get with degreesor 1/12 turnon the contactscrew. relays, if they can't be adjusted by very an RTTY signalat 100wpm. The output This should give a .D02-inch clearance. slight trimming, something isdefective in from pin I (through the lOO-ohm resistor) Then adjust the other contact inthe same the relay. Even if this is the case, com willalternate insquare-wave fashion, go manner. You should end up with a sym promise settings can sometimes be found ing from +1.5Vto -1.5 V. metric arrangement, with .002-inch which will give quite satisfactory relay Beginthe adjustment by disconnecting clearance on either side of the armature operation. - KITD the ac power. Back off the contacts and contacts. the polepieces(those round-shapedthings Nowturnone polepieceuntilthearma COLOR CODING CIRCUIT belowthe contacts) and check to seethat ture just touches the opposite contact. DIAGRAMS the armature is centered inside the coil Then back off on the pole piece slightly opening. Ifnot, loosening somescrewson lessthan a half turn and tighten the ten Numbered triangles showing connections the bottom ofthe relay should allow you sion nut. Then adjust the second pole between parts of a schematic cleanup the to position the coil for best alignment. piecesothat the armature stands midway diagram, but make it difficult to find the After you getthe coilset so the armature betweenthetwopolepiecesandtighten its companionnumberofapair. Icolor them iscentered, tighten allscrews. Adjustone tension nut. The armature should flip to aroundtheoutside,usingadifferentcolor contact screw until it just makes contact. either contact and remain, or else return for each pair. - TempleNieter, W9YLD (Editor's Note: Thisisahandyhintformatchingup sectionsofmultifunction res.] '00 OSCILLOSCOPE ,----"'-';----.,-----1 O.!5A T1 5 TV BACKDROP 6' I With more amateurs usingSSTVand fast 11 an + -'-----o-C'---J t±---~h>---I-o (regular) scan television, the need for a .~. :4 6T2...l:" white backdrop becomes important for '------'-i,-J the production of high-contrast pictures. L .JI The installation of a white roll-type win w.E.2!55A dow shade hanging from the ceiling, mou~ted a few feet behind the subject, provides a suitable background for this purpose. - Robert W. Gervenack, W7FEN o CATVTVI Schematicdiagram foradjustingpolar relays. Resistances areInohms. This information should be ofinterest to 51 - Spst slide ortoggleswitch. shown with relayplugged In). any ham operating in a community or T1- Filamenttransformer,6.3Vat0.6 B'Tl,BT2- 1.5·Vpenlightcells. AKey- A(Halldorson 21F21oreqvtv.). stone Electronicsno.140orequlv. condominium complex served by cable X1- W.E.255ArelaysocketIclrcult battery holder maybeused. television.AfterbeinginformedthatIwas 10 Chep,er 1
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