HIGH PRESSURE ACCESSORIES - Bauer Kompressoren

178 Pages·2016·5.37 MB·English

HIGH-PRESSURE ACCESSORIES
CATALOGUE
2016 | 2017
SAFETY PRECISION INDEPENDENCE WORLDWIDE
QUALITY IS THE FOUNDATION
OF OUR BUSINESS
FURTHER INFORMATION
about a product range and the product shown here can also be found on our website:
www.bauer-kompressoren.de
BAUER KOMPRESSOREN HIGH-PRESSURE ACCESSORIES CATALOGUE | 3
INDEX
Index J T
A Junior: 125, 126, 129 T-connectors: 113, 114
Adapter: 36, 44, 78, 79 Junior II: 129 Thermometer: 72
AERO-GUARD: 16 L Trolley: 124
AEROTEST-Simultan HP: 19 L-connectors: 115 U
AIR-KOOL: 18 Lever version: 30, 42 Unimam: 44, 45, 100
Aluminium clamps: 96 L-male connectors: 122 Union nuts: 117
Angle screw connector: 112 M Utilus: 127, 130
Angle screw connectors: 121 Male connectors: 108, 111, 118, 119, Utilus II: 130
Automatic condensate drain: 22 122, 123 V
Automatic selector unit: 53, 64, 65 Mariner II: 132, 133 Valves: 76
B Membrane pressure reducer: 87
Ball valves: 80 O
B-TIMER: 15 Oceanus: 125, 134
Bulkhead connectors: 109, 110 Oil: 6, 11, 142, 143, 146
C Oil types: 143
Capitano: 128, 131 Operating hours counter: 15, 70, 71
Capitano II: 131 Operating hours monitoring: 15
Centrifugal clutch: 125, 134 P
Circuit breakers: 138 Pipe clamps: 92
Clamping bracket: 14, 42, 72, 80 Pipe fittings: 104, 106, 107
CO2 removal: 16 Pressure conversion kits: 135
Condensate collection vessel: 23 Pressure gauge: 27, 28, 32, 33, 38, 45,
Cutting rings: 116 54, 63, 64, 66, 68, 76, 77
Cylinder connectors: 37, 39 Pressure monitoring: 73
D Pressure reducer: 22, 51, 54, 63, 83, 84,
Dome pressure reducer: 83, 88 85, 86, 87
E Pressure reducer air: 85
External filling panel: 53, 58, 60 Pressure retention valves: 81, 82
F Pressure transducer: 74, 75
Filling hose: 30, 42, 44, 63, 135 Pressure vessel: 26, 64, 81, 82
Filling panels: 48, 52, 56 Pressure vessels: 28
Filling stations: 48, 50, 53 Protection switch: 138
Filter cartridges: 6, 7, 11 Purification system: 9
Filter systems: 9, 10 R
H Reduction adapters: 120
Handwheel: 31, 32, 33, 37, 39, 52, 63, S
85 Safety valves: 78, 79
High-pressure hoses: 101 SECURUS safety system: 7
Hose connection: 36, 51, 52, 53, 54, 58, Selection criteria: 54
60, 63 Single module: 26
Hoses: 37, 97, 99 Stainless steel: 107
I Storage bottle battery: 24, 25, 27, 28, 64
Inline arrangement options: 24
Intake pre-filter: 20
4 | HIGH-PRESSURE ACCESSORIES CATALOGUE BAUER KOMPRESSOREN
CONTENTS
Contents .............................................................4 Simple distribution connectors .........................45
Purification systems ............................................6 Distribution connectors expansion....................46
SECURUS safety system .....................................7 Filling stations ...................................................48
P80 to P140 purification systems .......................8 Overview of filling panels – for wall mounting ...52
Purification systems ............................................9 Type series 'external filling panel' .....................53
Purification systems ..........................................10 Selection criteria ...............................................54
Filter cartridges .................................................11 B-CONTROL operating unit................................55
P-systems filter cartridges ................................12 External filling panels with direct cylinder connector
Clamping bracket ..............................................14 56
P-filter monitoring/B-TIMER .............................15 External filling panel with hose connection ......58
CO removal / Aero-GUARD ..............................16 External filling panel with hose connection ......60
2
B-KOOL .............................................................18 Distribution panels compact .............................62
AEROTEST-Simultan HP .....................................19 Your product advantages at a glance ................63
Intake pre-filter .................................................20 Automatic selector unit .....................................64
Intake filter inserts ............................................21 Pressure gauge .................................................66
Automatic condensate drain .............................22 Pressure gauge selection ..................................67
Condensate collection vessel ............................23 Screwed fitting for pressure gauge ...................68
Overview of combination possibilities ...............24 Operating hours counter ...................................70
Pressure vessel, single module .........................26 Temperature gauge ...........................................72
Storage bottle battery, B80-S ............................27 Pressure monitoring ..........................................73
Storage bottle battery, B80-B ............................28 Pressure transducer ..........................................74
filling valves ......................................................29 Valves ...............................................................76
Filling valves lever version .................................30 Safety valves, type-tested with TÜV ..................78
Filling valves handwheel version .......................32 Overview: Safety valves ....................................79
Filling valve throttle insert .................................34 Ball valves .........................................................80
filling valves ......................................................35 Pressure retention valves ..................................81
Overview of connections and adapters .............36 Pressure retention valves ..................................82
Safety cylinder connectors................................37 Pressure reducer ...............................................83
Filling valves ......................................................38 Pressure reducer ...............................................84
European cylinder connectors...........................39 Pressure reducer air, gases ...............................85
Cylinder connector with spin valve ....................40 PISTON PRESSURE REDUCER AIR .....................86
Filling valve lever version ..................................42 Membrane pressure reducer .............................87
Check valves .....................................................43 Dome pressure reducer ....................................88
Adapter .............................................................44 High-pressure reducing unit ..............................89
BAUER KOMPRESSOREN HIGH-PRESSURE ACCESSORIES CATALOGUE | 5
Precision stainless steel pipe ............................90 Centrifugal clutch ............................................125
Pipe clamps ......................................................92 Conversion kits Junior .....................................126
Plastic clamps ...................................................94 Conversion kits Utilus .....................................127
Aluminium clamps .............................................95 Conversion kits Capitano ................................128
Aluminium clamps .............................................96 Conversion kits Junior II ..................................129
Hoses ................................................................97 Conversion kits Utilus II ..................................130
Hose break protection ......................................98 Conversion kits Capitano II .............................131
Filling hoses ......................................................99 Conversion kits Mariner II ...............................132
Filling hoses with Unimam connector, ............100 Conversion kits Mariner II ...............................133
swivelling non-pressurised ..............................100 Conversion kits Oceanus ................................134
High-pressure hoses .......................................101 Operating pressure conversion kits ................135
Cutting ring screwed fitting .............................103 Conversion kits automatic condensate drain ..136
Overview of the most commonpipe fittings .....104 Circuit breakers / FI protection switch ...........138
Straight pipe connectors (GS) Special tools ..................................................140
Normal version ................................................106 Oil ...................................................................142
Straight pipe connectors (GS) Oil types ..........................................................143
Stainless steel version ....................................107 BAUER KOMPRESSOREN maintenance kits ....146
Straight male connectors (GES) ......................108
Straight bulkhead connectors (GSV) ...............109
Angle bulkhead connectors (WSV) ..................110
Angle male connectors (WEV) .........................111
Adjustable angle screw connector (eWS) ........112
T-connectors (TV) ............................................113
Adjustable T-connectors (ETS) ........................114
Adjustable L-connectors (ELS) ........................115
Cutting rings ...................................................116
Union nuts ......................................................117
Straight male connectors (GEV) ......................118
Straight male connectors (GES) ......................119
Reduction adapters (RED) ...............................120
Angle screw connectors (WV) .........................121
L-male connectors (LEV) .................................122
T-male connectors (TEV) .................................123
Trolley .............................................................124
6 | HIGH-PRESSURE ACCESSORIES CATALOGUE BAUER KOMPRESSOREN
PURIFICATION SYSTEMS
BAUER-P SYSTEM: PURIFICATION OF AIR, HE, AR, N
2
The quality of the highly compressed gases does not meet most requirements, because they may be saturated
with up to 100% water vapour, contain oil and particles from the compressor unit, as well as being polluted with
odours and flavourings. In addition, purification is also important to avoid corrosion, contamination, icing and the
growth of microorganisms. BAUER-P systems adsorb residual moisture, oil vapour, traces of gas on the basis of
hydrocarbons and carbon monoxide, depending on the selection of cartridge; for more information, see "Filter
cartridges".
BAUER-P systems meet all requirements of DIN EN 12021:2014 for breathing air, or undershoot the limit values
by far.*
The compressed medium is first passed through the mechanically operating oil and water separator. Pre-con-
densed constituents are separated from the air or gas flow in this case. The 100%-saturated medium containing
oil vapours now flows through a check valve into the adsorber. Here, in the first layer, the molecular sieve, water
vapour and some oil aerosols are removed from the medium by adsorption.
The subsequent activated carbon removes the remaining oil constituents from the air/gas flow, as well as the
odours and flavourings. Another molecular sieve as well as a particulate filter purifies the medium further before
it leaves the filter cartridge. A pressure retention check valve connected to the outlet piping of the purification
system ensures there is always a constant minimum pressure in the system, for optimum purification.
1. Compressor
2. Oil/water separator
3. Check valve
4. P-filter system
5. P-filter system with SECURUS
6. Pressure retention check valve
3
Breathing air according to DIN EN
12021:2014
1 2 4 5 6
* If the units are maintained and installed correctly as described in the user manual and subject to the BAUER AERO-GUARD
being used if CO concentration in the intake air exceeds prescribed standard values.
2
Local TLV values are not considered.
BAUER KOMPRESSOREN HIGH-PRESSURE ACCESSORIES CATALOGUE | 7
SECURUS SAFETY SYSTEM
FOR YOUR SAFETY
SECURUS is an electronic filter cartridge saturation control which continuously monitors the ability of the final
filter cartridge to dry breathing air in accordance with the standard EN 12021:2014.
Shortly prior to saturation SECURUS gives warning by means of a yellow pilot light. When finally saturated,
SECURUS gives warning by means of a red pilot light and automatically shuts down the compressor.
Compressor cannot be started again until a new final filter cartridge has been installed.
Due to not being equipped with any sensors, SECURUS does not require any meantime maintenance and/or
calibration and is applicable to all BAUER P-series purification systems as of model P41/P42.
SECURUS is applicable to all e-motor driven compressors as well as all internal combustion engine driven
compressors, provided that these combustion engines are equipped with alternator, rectifier and battery.
SECURUS is a direct asset to your safety.
* B-Timer is recommended for purification systems P21 and P31; see page 15.
8 | HIGH-PRESSURE ACCESSORIES CATALOGUE BAUER KOMPRESSOREN
P80 TO P140 PURIFICATION SYSTEMS
FOR SUBSEQUENT UPGRADING OF YOUR COMPRESSOR SYSTEM.
STANDARD SCOPE OF DELIVERY
› Oil and water separator with cyclone separator and type-tested safety valve as well as manual condensate
drain valve. (Automatic condensate drainage at extra cost)
› System pressure gauge with bleed valve
› Filter circuit with pressure vessels made of steel or aluminium.
› Acceptance according to pressure equipment directive.
› 1 set of filter cartridges
› Filter key for opening the filter head (cartridge change).
› Pressure retention check valve. (stainless) with output pressure gauge.
› All components are mounted on a console and fully piped up.
The size depends on the particular purification system. (P60 – P140)
SECURUS MONITORING UNIT
Optional special accessories: For monitoring the moisture content of the dryer cartridges. Displayed messages
and actions: System in operation advance warning shut-off
SCOPE OF DELIVERY
› SECURUS filter housing with measuring head.
› Connection cable for head and monitoring device 1
› 5m N21762-S01 or 10m N21762-S02
› SECURUS monitoring device
2
Monitoring device is not required with
6 7
existing compressor controllers!
(COMP-TRONIC or B-CONTROL). 3
8
1. Safety valve
2. Pressure input
3. Oil/water separator 4
4. Condensate drain valve
5. System pressure gauge with bleed valve
6. Drying filter
7. Fine post-cleaner
10
8. Filter key
9. Pressure retention check valve with 5 9
output pressure gauge
10. Pressure output
BAUER KOMPRESSOREN HIGH-PRESSURE ACCESSORIES CATALOGUE | 9
PURIFICATION SYSTEMS
CO CONVERSION
The purity of the air is increased by converting some of the CO into CO. This additional catalysis is particularly
2
recommended if you operate your compressor with an internal combustion engine or, due to the location, air
contaminated with CO could be drawn in.
The purification systems P21/31/41/42 - P 61 use a special catalyst filter cartridge for this purpose (see also
the Replacement cartridges point).
From purification system P 80 onwards, there is an additional filter on the output.
FILTER CARTRIDGES FROM BAUER – THE GENUINE ARTICLES!
<CO
Pure
BAUER
Breathing air
CO/CO
2
Exhaust gases
Air pollution
Smog
10 | HIGH-PRESSURE ACCESSORIES CATALOGUE BAUER KOMPRESSOREN
PURIFICATION SYSTEMS
PRESSURE SWITCH / PRESSURE SENSORS
As a separate unit for installation in the output line of the P-system after the pressure retention valve, for switch-
ing off the compressor when the final pressure is reached.
1 2 3 4 5 6
Pressure Pressure
switch sensor
1. Compressor
2. Aftercooler
3. Final separator
4. Check valve
5. Filter cartridge
APPLICATION RANGES
6. Pressure retention check valve
› Pressure switch: HardWired controllers
› Pressure sensor: Electronic controls (e.g. B-Control)
P-PURIFICATION SYSTEMS CONSTRUCTION KIT FOR INSTALLATION
Loose components without fastening and piping material.
P-purification systems with special equipment on request.
Please tell us what you need.
We will be happy to advise you.