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Handbook of Logistics and Supply Chain Management, Volume 2 PDF

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HANDBOOK OF LOGISTICS AND SUPPLY-CHAIN MANAGEMENT Edited by ANN M. BREWER Institute of Transport Studies, University of Sydney KENNETH J. BUTTON The School of Public Policy, George Mason University DAVID A. HENSHER Institute of Transport Studies, University of Sydney United Kingdom - North America - Japan - India - Malaysia - China Emerald Group Publishing Limited Howard House, Wagon Lane, Bingley BD 16 1W A, UK Third edition 2008. Previous editions 1982, 1988 Copyright 0 2008 Emerald Group Publishing Limited Reprints and permission service Contact: [email protected] No part of this book may be reproduced, stored in a retrieval system, transmitted in any form or by any means electronic, mechanical, photocopying, recording or otherwise without either the prior written permission of the publisher or a licence permitting restricted copying issued in the UK by The Copyright Licensing Agency and in the USA by The Copyright Clearance Center. No responsibility is accepted for the accuracy of information contained in the text, illustrations or advertisements. The opinions expressed in these chapters are not necessarily those of the Editor or the publisher. British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library ISBN: 978-0-0804-3593-0 Printed and bound in Great Britain by CPI AhtonyR owe, Cl~ppenliaina nd Eastbourne Awarded in recognition of Emeralds production I 1 h,y3k&:T1 I department's adherence to quality systems and processes "-.= when areaarina scholarlv INVESTOR IN PEOPLE INTRODUCTION TO THE SERIES Transportation and logistics research has now reached maturity, with a solid foundation of established methodology for professionals to turn to and for future researchers and practitioners to build on. Elsevier is marking this stage in the life of the subject by launching a landmark series of reference works: Elsevier’s Handbooks in Transport. Comprising specially commissioned chapters from the leading experts of their topics, each title in the series will encapsulate the essential knowledge of a major area within transportation and logistics. To practitioners, researchers and students alike, these books will be authoritative, accessible and invaluable. David A. Hensher Kenneth J. Button The Institute of Logistics and Transport This Handbook is supported by The Institute of Logistics and Transport (ILT). The Institute is the professional body for individuals and organizations involved in logistics, transport and supply-chain management. The Institute supports its 22 000 members and each sector, by actively promoting professional excellence and best practice and encourages the adoption of efficient and sustainable logistics and transport policies. The Institute of Logistics and Transport 11/12 Buckingham Gate London SWlE 6LB UK Tel: +44 (0)1536 740100 Fax: +44 (0)20 7592 3111 Emaii: [email protected] http://www.iolt.org.uk CONTENTS Introduction to the series V Chapter 1 Introduction ANN M. BREWER, KENNETH J. BUTTON and DAVID A. HENSHER 1. Introduction 2. How is the new economy different from the old view? 3. What is knowledge in the economy? 4. The Handbook Part 1. Globalization and International Perspectives 9 Chapter 2 Perspectives on Global Performance Issues TREVOR D. HEAVER 11 1. Introduction 11 2. Logistics service and performance measurement 12 2.1. The aspects of logistics in an economy 13 2.2. The multifaceted and intangible nature of logistics 14 3. Types of performance measure 14 3.1. The use of input and output data 15 3.2. The sources of data 16 3.3. The purposes of performance measurement 17 3.4. Benchmarking 18 4. Performance measurement at different levels 18 4.1. Performance measurement at the micro level 19 4.2. Performance at the macro level 20 5. Issues in the pursuit of good logistics performance 22 5.1. The roles of public policy in logistics 23 5.2. The roles of co-operation and rivalry among companies 25 5.3. Human resource capabilities and information technology 27 6. Conclusion 27 References 28 ... Contents Vlll Chapter 3 European Transport: Insights and Challenges CEES RUIJGROK 29 1. Introduction 29 2. Trends in transport and logistics 31 2.1. Major European trends and their impact on logistics and transport 31 2.2. Logistics trends in Europe 35 3. Expectations and challenges 42 3.1. Enlargement of the European Union 42 3.2. Infrastructure, regional economies, and the environment 43 3.3. The implementation of EU policy 44 3.4. Development of markets 44 References 45 Chapter 4 North America: Insights and Challenges THOMAS M. CORSI and SANDOR BOYSON 47 1. Evolving logistics best practices 47 2. North American supply chain leaders 50 2.1. Federal Express 50 2.2. Sun Microsystems 50 2.3. Cisco Systems 51 3. Major gaps between leaders and the rest of corporate America 52 4. Bridging the gap: diffusion of the net-centric supply chain 53 4.1. Greater use of third-party logistics for out-sourcing 54 4.2. Rise of the applications service providers 54 4.3. Advances in middleware 55 4.4. Electronic marketplaces/exchanges 56 5. Aview to the future 57 References 58 Chapter 5 International Logistics: A Continuous Search for Competitiveness HILDE MEERSMAN and EDDY VAN DE VOORDE 61 1. Introduction 61 2. International logistics: what’s in a name? 66 3. Altered environmental factors 68 3.1. Globalization of the production process 68 3.2. Growing international trade 69 3.3. The emergence of supply chain management 71 3.4. Time-based competition (TBC) 71 3.5. Growing global e-commerce 72 Contents ix 4. Consequences for market players 73 5. Conclusion 76 References 76 Part 2. Supply Chain Management 79 Chapter 6 The Development of Thinking in Supply Chain and Logistics Management DARREN HALL and ALAN BRAITHWAITE 81 1. The significance of supply chain management 81 1.1. A matter of definition 82 1.2. The layout of this chapter 83 2. The precursor to supply chain management: functional excellence and its inadequacies 83 2.1. Operations research and manufacturing systems 84 2.2. Materials management 84 2.3. Quality 85 2.4. Purchasing and sourcing strategy 86 3. Leanness: the first supply chain agenda 87 3.1. Muda and supply chain management 87 3.2. Time compression 89 3.3. Push and pull supply chains 90 4. The structure of supply chains 92 4.1. Western and Japanese hierarchies 92 4.2. Network supply structures 94 5. Enlightenment at last, but what is next? 95 References 97 Chapter 7 The Supply Chain Management and Logistics Controversy DOUGLAS M. LAMBERT 99 1. Introduction 99 2. SCM versus logistics 100 3. The marketing perspective 101 4. A conceptual framework of supply chain management 103 4.1. Supply chain network structure 104 4.2. Identifying supply chain members 105 4.3. The structural dimensions of the network 106 5. Supply chain business processes 107 5.1. Customer relationship management process 108 5.2. Customer service management process 108 Contents X 109 5.3. Demand management process 109 5.4. Customer order fulfillment process 5.5. Manufacturing flow management process 109 110 5.6. Procurement process 110 5.7. Product development and commercialization 111 5.8. Returns process 6. Types of business process links 111 112 6.1. Managed process links 112 6.2. Monitored process links 112 6.3. Not-managed process links 112 6.4. Non-member process links 7. Business process chains 114 8. The management components of supply chain management 116 9. Mapping the supply chain 119 10. Re-engineering improvement into the supply chain 120 11. Implementing integrated supply chain management 121 12. Conclusions 123 References 125 Chapter 8 The Concept of Value: Symbolic Artifact or Useful Tool? 127 ANN M. BREWER 1. Introduction 127 127 1.1. Defining value 128 1.2. Strategic value management 2. The industry view 129 129 2.1. Value chain 130 2.2. Value creation 130 2.3. Shareholder value 3. The resource-based view 131 3.1. Relationship value 131 4. Is value management simply symbolic artifact or useful tool? 136 5. Conclusion 137 References 138 Chapter 9 Intermodal Transportation 141 BRIAN SLACK 1. Introduction 141 2. Definitions 141 3. Origins of intermodal transport 142 Contents xi 4. The role of containerization in contemporary intermodal transportation 144 5. Implications of the container 147 5.1. Terminal activities are highly capitalized 147 147 5.2. Hubbing 5.3. Massive increase in site requirements for intermodal terminals 148 5.4. Scale economies in ships, railways, and planes 148 5.5. Restructuring of the container industry 148 6. Organizational challenges to intermodal transportation 149 150 6.1. Liability 150 6.2. Documentation 150 6.3. Intermodal intermediaries 151 6.4. Regulatory issues 152 6.5. Intermodal futures References 154 Part 3. Logistics Management 155 Chapter 10 Integrated Logistics Strategies ALAN McKINNON 157 1. Introduction 157 2. A brief history of logistical integration 158 3. Strategy formulation 162 4. Corporate goals 162 5. Value enhancement 163 5.1. Product diversification 163 5.2. Development of higher value products 164 5.3. Improved service quality 164 6. Cost reduction 164 7. Logistical strategies 165 8. The role of freight transport with integrated logistics strategies 167 9. Conclusion 168 References 168 Chapter I I Lean Logistics PETER HINES, DANIEL JONES and NICK RICH 171 1. Introduction 171 2. Problem definition 171 3. Anew logic 173 4. A distribution example: Toyota parts supply system 176 xii Contents 177 4.1. Manufacturing: Stamping and chroming 177 4.2. Delivery 178 4.3. Ordering 178 4.4. Warehouse management 179 4.5. Dealers 179 4.6. Network structure 5. Targeting improvements within the lean enterprise 180 180 5.1. Process activity mapping 181 5.2. Supply chain response matrix 184 5.3. Production variety funnel 185 5.4. Quality filter mapping 187 5.5. Demand amplification mapping 188 5.6. Decision point analysis 189 5.7. Physical structure 190 5.8. Summary 6. A distribution case 190 7. Where do we go from here? 192 References 193 Chapter 12 Inventory Management 195 DONALD WATERS 1. Introduction 195 2. Stocks and inventories 195 3. Objectives of inventory management 196 4. Scientific inventory control 198 5. Periodic review systems 199 6. Dependent demand inventory systems 20 1 7. Just-in-time operations 204 8. Systems with pull 205 9. Reducing stocks in the supply chain 206 10. Changes in aggregate stocks 208 11. Review 210 References 21 1 Chapter 13 Just-in-time 213 SAMANTHA Y. TAYLOR 1. The just-in-time philosophy 213 2. Development of JIT 214 3. The aggregate effects of JIT and transportation 216 4. The logistics of transportation 218

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