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Handbook Of Chiral Chemicals PDF

395 Pages·1999·2.05 MB·English
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Handbook of CHIRAL CHEMICALS edited by D a v i d J. A g e r NSC Technologies Mount Prospect, lllinois MARCEL - MARCEDLE KKEIRN,C . NEWY ORK BASEL DEKKER ISBN: 0-8247-1058-4 This book is printed on acid-free paper. Headquarters Marcel Dekker, Inc. 270 Madison Avenue, New York, NY 10016 tel: 212-696-9000;f ax: 212-685-4540 Eastern Hemisphere Distribution Marcel Dekker AG Hutgasse 4, Postfwh 812, CH-4001 Basel, Switzerland tel: 44-61-261-8482;f ax: 44-61-261-8896 World Wide Web http://wuw.dekker.com The publisher offers discounts on this book when ordered in bulk quantities. For more infor- mation, write to Special Saleflrofessional Marketing at the headquarters address above. Copyright 0 1999 by Marcel Dekker, Inc. All Rights Reserved. Neither this book nor any part may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, microfilming, and recording, or by any information storage and retrieval system, without permission in writing from the publisher. Current printing (last digit): 10 9 8 7 6 5 4 3 2 PRINTED IN THE UNITED STATES OF AMERICA Preface Thepurposeofthisbookistohighlighttheproblemsassociatedwiththeproduc- tionofchiralcompoundsonacommercialscale.Withthemovementbypharma- ceutical companies to develop single enantiomers as drug candidates, the focus has turned to problems associated with this subclass of organic synthesis. The majorclassesofnaturalproducts arealsodiscussed sincethestereogenic center can be derived from nature through the use of ‘‘chiral pool’’ starting materials. Despitetheexplosionofasymmetric methodsoverthepast20years,very few can be performed at scale due to limitations in cost, thermodynamics, or equipment.Themajorreactionsthathavebeenusedarecoveredinthisvolume. Resolution, whether chemical or enzymatic, still holds a key position. This is highlighted by a short discussion of the best-selling compounds of 1996. Many are obtained either by resolution or by fermentation methods. Themostmaturechemicalmethodisasymmetricreductionsandhydroge- nations.Thisishighlightedbychaptersontheusesofnewligandsforhydrogena- tionandhydride-reducingagents.Althoughwehavemadeconsiderableadvances inthisarea,thegeneralcatalystisstillelusive.Thestrugglegoesontoidentifythe ultimatehydrogenationcatalyst;forexample,theuseofenzymesandbiological systemsfortheproductionofchiralcompoundscontinuestoincreaseatanalmost explosive rate. Now that we have learned to manipulate nature’s catalysts, this area will continue to grow and become more important. Thechapteronaminoacidderivativesistheresultofaconsiderableamount ofresearchonthenewmethodsforthepreparationofunnaturalaminoacidsand derivatives at scale. Their findings carry over into other classes of compounds, but the principles are highlighted exclusively within this field. The chapters are grouped by topic. The first three are an introduction and discussionoftherequirementsofsourcingchiralintermediates.Anotherchapter presentsanoverviewofthecurrentlarge-volumechiralcompoundsandhowthey are synthesized. The next three chapters discuss how the key subclasses of the chiral pool i ii PREFACE are obtained. The amino acid chapter is specific to the chiral pool materials as therearemoreexamplesofaminoacidsynthesescontainedwithinotherchapters. The next eight chapters cover methods that can be used to introduce or control stereogenic centers. In some cases, such as asymmetric hydrogenations, theapproachiswellestablishedandhasbeenemployedforthelarge-scalesynthe- sis of a number of commercially important compounds. In other cases, such as pericyclicreactions, thepotential exists,but hasnot yetbeen used.One chapter covers enzymatic methods, an area that seems to be becoming more important aswelearnhowtomanipulateenzymesbyallowingthemtocatalyzenewreac- tions or take new substrates. The rush to market for pharmaceutical companies is forcing the chemical development time to be minimized. This is leading to large-scale usage of chiral auxiliaries. Thechapteronresolutionshasanumberofexamplesasillustrationsshow- ingthatthismethodologyisstillimportanttoobtainchiralcompounds.Although, ultimately,itmaynotbethemostcost-effectivemethod,itcanprovidematerial inarapidmanner,and canusuallybe scaledup.The introductionoflarge-scale chromatographictechniques,aswell astheavailabilityofa large numberofen- zymesthatcanbeusedtoperformreactionsononlyoneenantiomer,willensure that this approach remains a useful tool in the future. The remaining chapters discuss various examples and topics to augment other chapters and provide a perspective of the different methods available. Iwouldliketothankalltheauthorswhocontributedtothisbookandwho have worked on it with me for the past few years. I would especially like to thankmy colleagues at NSC Technologies for writing a numberof the chapters and for having supplied numerous suggestions and ideas. Not only have they developed new methodology, but they have also proceeded to use it at scale within a very short timeframe. They continue to inspire me, as do many others working in the arena of asymmetric synthetic methodology. David J. Ager Contents Preface i Contributors ix 1. Introduction 1 David J. Ager 1.1. Chirality 1 1.2. Chiral Pool 2 1.3. Chiral Reagents 2 1.4. Chiral Catalysts 2 1.5. Stoichiometric Reagents 4 1.6. Resolution 5 1.7. Synthesis at Scale 5 1.8. Analysis 8 1.9. Summary 8 References 8 2. Sourcing Chiral Compounds for the Pharmaceutical Industry 11 Graham J. Tucker 2.1. Introduction 11 2.2. Consideration of Sources 12 2.3. Major, Medium, and Minor Players 28 2.4. Technology 28 2.5. Available Chiral Compounds 32 2.6. Conclusion 32 iii iv CONTENTS 3. Synthesis of Large-Volume Products 33 David J. Ager 3.1. Introduction 33 3.2. Pharmaceuticals 33 3.3. Food Ingredients 40 3.4. Agricultural Products 43 3.5. Summary 45 References 45 4. Synthesis of Phenylalanine by Fermentation and Chemoenzymatic Methods 49 Ian G. Fotheringham 4.1. Introduction 49 4.2. l-Phenylalanine Overproducing Microorganisms 50 4.3. Biotransformation Routes to l-Phenylalanine 57 4.4. Resolution-Based l-Phenylalanine Synthesis 60 4.5. Conclusions 63 References 64 5. Carbohydrates in Synthesis 69 David J. Ager 5.1. Introduction 69 5.2. Disaccharides 70 5.3. Monosaccharides and Related Compounds 72 5.4. Glyceraldehyde Derivatives 75 5.5. Hydroxy Acids 76 5.6. Summary 79 References 79 6. Terpenes: Expansion of the Chiral Pool 83 Weiguo Liu 6.1. Introduction 83 6.2. Isolation 84 6.3. Monoterpenes 84 6.4. Reactions of Monoterpenes 92 6.5. Summary 99 References 100 CONTENTS v 7. Substitution Reactions 103 David J. Ager 7.1. Introduction 103 7.2. S 2 Reactions 103 N 7.3. Epoxide Openings 105 7.4. Cyclic Sulfate Reactions 107 7.5. Iodolactonizations 108 7.6. Allylic Substitutions 108 7.7. Summary 110 References 110 8. Resolutions at Large Scale: Case Studies 115 Weiguo Liu 8.1. Introduction 115 8.2. Chemical Resolution 116 8.3. Enzymatic Resolutions 128 8.4. Summary 138 References 138 9. Transition Metal Catalyzed Hydrogenations, Isomerizations, and Other Reactions 143 Scott A. Laneman 9.1. Introduction 143 9.2. Homogeneous Catalysts 147 9.3. Asymmetric Heterogeneous Catalysts Implemented in Industry 165 9.4. Asymmetric Hydrogen Transfer 168 9.5. Hydroformylation 169 9.6. Hydrosilylation 170 9.7. Asymmetric Cyclopropanations 171 9.8. Conclusions 171 References 173 10. Pericyclic Reactions 177 Michael B. East 10.1. Introduction 177 10.2. The Diels-Alder Reaction 177 10.3. Claisen-Type Rearrangements 187 vi CONTENTS 10.4 The Ene Reaction 190 10.5. Dipolar Cycloadditions 191 10.6. [2,3]-Sigmatropic Rearrangements 192 10.7. Other Pericyclic Reactions 194 10.8. Summary 195 References 196 11. Asymmetric Reduction of Prochiral Ketones Catalyzed by Oxazaborolidines 211 Michel Bulliard 11.1. Introduction 211 11.2. Stoichiometric Reactions 211 11.3. The Catalytic Approach 212 11.4. Industrial Application in the Synthesis of Pharmaceuticals 220 11.5. Conclusion 224 References 224 12. Asymmetric Oxidations 227 David J. Ager and David R. Allen 12.1. Introduction 227 12.2. Sharpless Epoxidation 227 12.3. Asymmetric Dihydroxylation 232 12.4. Jacobsen Epoxidation 236 12.5. Halohydroxylations 238 12.6. Enzymatic Methods 239 12.7. Summary 239 References 239 13. Biotransformations: ‘‘Green’’ Processes for the Synthesis of Chiral Fine Chemicals 245 David P. Pantaleone 13.1. Introduction 245 13.2. Biocatalyst Classifications 246 13.3. Metabolic Pathway Engineering 272 13.4. Screening for Biocatalysts 276 13.5. Summary 278 References 278 CONTENTS vii 14. Industrial Applications of Chiral Auxiliaries 287 David R. Schaad 14.1. Introduction 287 14.2. Chiral Auxiliary Structures in Pharmaceuticals 289 14.3. Application of Chiral Auxiliaries in Industry 290 14.4. Potential Applications of Chiral Auxiliaries 293 14.5. Conclusions 298 References 298 15. Synthesis of Unnatural Amino Acids: Expansion of the Chiral Pool 301 David J. Ager, David R. Allen, Michael B. East, Ian G. Fotheringham, Scott A. Laneman, Weiguo Liu, David P. Pantaleone, David R. Schaad, and Paul P. Taylor 15.1. Introduction 301 15.2. The Choice of Approach 302 15.3. Small-Scale Approaches 304 15.4. Intermediate-Scale Approaches 308 15.5. Large-Scale Methods 310 15.6. Summary 315 References 315 16. Synthesis of L-Aspartic Acid 317 Paul P. Taylor 16.1. Introduction 317 16.2. Commercial Production 317 16.3. General Properties of Aspartase 319 16.4. Biocatalyst Development 319 16.5. Future Perspectives 323 References 326 17. Synthesis of Homochiral Compounds: A Small Company’s Role 329 Basil J. Wakefield 17.1. Introduction 329 17.2. Classical Resolution 329 17.3. The Chiral Pool 331 17.4. Enzyme-Catalyzed Kinetic Resolution 333 References 336

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In the context of the move by pharmaceutical companies to develop single enantiomers as drug candidates, researchers from companies and a few universities in Europe, North America, and Australia highlight the problems associated with producing chiral compounds at a commercial scale. They survey the
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