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Graphene Nanoplatelet (GNP) Reinforced Asphalt Mixtures - A Novel Multifunctional Pavement Material (Final Report for NCHRP IDEA Project 173) PDF

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NCHRP IDEA Program Graphene Nanoplatelet (GNP) Reinforced Asphalt Mixtures:A Novel Multifunctional Pavement Material Final Report for NCHRP IDEA Project 173 Prepared by: Jialiang Le, Mihai Marasteanu, Mugurel Turos University of Minnesota January 2016 Innovations Deserving Exploratory Analysis (IDEA) Programs Managed by the Transportation Research Board This IDEA project was funded by the NCHRP IDEA Program. The TRB currently manages the following three IDEA programs: • The NCHRP IDEA Program, which focuses on advances in the design, construction, and maintenance of highway systems, is funded by American Association of State Highway and Transportation Officials (AASHTO) as part of the National Cooperative Highway Research Program (NCHRP). • The Safety IDEA Program currently focuses on innovative approaches for improving railroad safety or performance. The program is currently funded by the Federal Railroad Administration (FRA). The program was previously jointly funded by the Federal Motor Carrier Safety Administration (FMCSA) and the FRA. • The Transit IDEA Program, which supports development and testing of innovative concepts and methods for advancing transit practice, is funded by the Federal Transit Administration (FTA) as part of the Transit Cooperative Research Program (TCRP). Management of the three IDEA programs is coordinated to promote the development and testing of innovative concepts, methods, and technologies. For information on the IDEA programs, check the IDEA website (www.trb.org/idea). For questions, contact the IDEA programs office by telephone at (202) 334-3310. IDEA Programs Transportation Research Board 500 Fifth Street, NW Washington, DC 20001 The project that is the subject of this contractor-authored report was a part of the Innovations Deserving Exploratory Analysis (IDEA) Programs, which are managed by the Transportation Research Board (TRB) with the approval of the National Academies of Sciences, Engineering, and Medicine. The members of the oversight committee that monitored the project and reviewed the report were chosen for their special competencies and with regard for appropriate balance. The views expressed in this report are those of the contractor who conducted the investigation documented in this report and do not necessarily reflect those of the Transportation Research Board; the National Academies of Sciences, Engineering, and Medicine; or the sponsors of the IDEA Programs. The Transportation Research Board; the National Academies of Sciences, Engineering, and Medicine; and the organizations that sponsor the IDEA Programs do not endorse products or manufacturers. Trade or manufacturers’ names appear herein solely because they are considered essential to the object of the investigation. Graphene Nanoplatelet (GNP) Reinforced Asphalt Mixtures: A Novel Multifunctional Pavement Material IDEA Program Final Report NCHRP IDEA 173 Prepared for the IDEA Program Transportation Research Board The National Academies Jialiang Le Mihai Marasteanu Mugurel Turos University of Minnesota April 2016 NCHRP IDEA PROGRAM COMMITTEE IDEA PROGRAMS STAFF CHAIR STEPHEN R. GODWIN DUANE BRAUTIGAM Director for Studies and Special Programs JON M. WILLIAMS Consultant Program Director, IDEA and Synthesis Studies INAM JAWED MEMBERS Senior Program Officer CAMILLE CRICHTON-SUMNERS DEMISHA WILLIAMS New Jersey DOT Senior Program Assistant AGELIKI ELEFTERIADOU University of Florida ANNE ELLIS EXPERT REVIEW PANEL Arizona DOT ALLISON HARDT SHONGTAO DAI, Minnesota DOT Maryland State Highway Administration EDDIE JOHNSON, Minnesota DOT JOE HORTON GEORGENE GEARY, Georgia DOT California DOT MAGDY MIKHAIL Texas DOT TOMMY NANTUNG Indiana DOT MARTIN PIETRUCHA Pennsylvania State University VALERIE SHUMAN Shuman Consulting Group LLC L.DAVID SUITS North American Geosynthetics Society JOYCE TAYLOR Maine DOT FHWA LIAISON DAVID KUEHN Federal Highway Administration TRB LIAISON RICHARD CUNARD Transportation Research Board COOPERATIVE RESEARCH PROGRAM STAFF STEPHEN PARKER Senior Program Officer TABLE OF CONTENTS LIST OF TABLES LIST OF FIGURES ACKNOWLEDGMENTS EXECUTIVE SUMMARY ..................................................................................................................... 1 C HAPTER 1 IDEA PRODUCT, CONCEPT, AND INNOVATION .......................................................................... 2 CHAPTER 2 APPLICATIONS OF NANOTECHNOLOGY TO ASPHALT MATERIALS ..................................... 3 2.1 NANOC LAY ............................................................................................................................................................. 3 2.2 NANOSILICA ........................................................................................................................................................... 3 2.3 CARBON NANOTUBES ......................................................................................................................................... 4 2.4 BASALT FIBERS ..................................................................................................................................................... 4 2.5 INTRODUCTION TO GRAPHENE NANOPLATELETS ...................................................................................... 5 CHAPTER 3 MECHANICAL PROPERTIES OF GNP-REINFORCED ASPHALT BINDERS ............................... 6 3.1 SAMPL E PREPARATION ....................................................................................................................................... 6 3.2 COMPLEX SHEAR MODULUS TEST ................................................................................................................... 7 3.3 CREEP STIFFNESS TEST ....................................................................................................................................... 7 3.4 FLEXURAL STRENGTH TEST .............................................................................................................................. 9 3.5 CONCLUSIONS ..................................................................................................................................................... 11 CHAPTER 4 COMPACTION PROPERTIES OF GNP-REINFORCED ASPHALT MIXTURES .......................... 13 4.1 MATER IALS AND TESTING ............................................................................................................................... 13 4.2 RESULTS OF COMPACTION EXPERIMENTS .................................................................................................. 14 4.3 RUT EXPERIMENTS ............................................................................................................................................. 15 4.4 CONCLUSIONS ..................................................................................................................................................... 16 CHAPTER 5 MECHANICAL PROPERTIES OF GNP-REINFORCED ASPHALT MIXTURES .......................... 17 5.1 SAMPL E PREPARATION ..................................................................................................................................... 17 5.2 IDT CREEP TEST .................................................................................................................................................. 17 5.3 IDT STRENGTH TEST .......................................................................................................................................... 19 5.4 FRACTURE ENERGY TEST ................................................................................................................................. 19 5.5 CONCLUSIONS ..................................................................................................................................................... 22 CHAPTER 6 INVESTIGATION OF ELECTRICAL CONDUCTIVITY ................................................................. 23 6.1 SAMPL E PREPARATION ..................................................................................................................................... 23 6.2 TEST METHOD AND RESULTS .......................................................................................................................... 24 6.3 CONCLUSIONS ..................................................................................................................................................... 25 CHAPTER 7 CONCLUSIONS, PLANS FOR IMPLEMENTATION, AND RECOMMENDATIONS FOR FURTHER R ESEARCH ....................................................................................................................... 26 7.1. CONCLUSIONS .................................................................................................................................................... 26 7.2. PLANS FOR IMPLEMENTATION ...................................................................................................................... 27 7.3. RECOMMENDATIONS FOR FURTHER RESEARCH ...................................................................................... 27 REFERENCES ...................................................................................................................................... 28 LIST OF TABLES TABLE 3.1 GNP materials ..................................................................................................................................................... 6 TABLE 3.2 Combinations of asphalt binders and GNPs ........................................................................................................ 6 TABLE 4.1 Test matrix for mix design group 1 ................................................................................................................... 13 TABLE 4.2 Test matrix for mix design group 2 ................................................................................................................... 14 TABLE 4.3 Number of gyrations Ngyr of mix design group 1 .............................................................................................. 14 TABLE 4.4 Number of gyrations Ngyr of mix design group 2 .............................................................................................. 14 TABLE 5.1 Test materials .................................................................................................................................................... 17 TABLE 6.1 Sample descriptions .......................................................................................................................................... 23 LIST OF FIGURES FIGURE 1.1: Graphene nanoplatelet (GNP) (a) graphene sheet, (b) atomic structure of GNP, and (c) as received GNP materials. ................................................................................................................................................................................ 2 FIGURE 2.1: Carbon nanotube (CNT) structures: (a) Single-wall CNT and (b) Multi-wall CNT. ....................................... 4 FIGURE 3.1: Measured complex shear modulus and phase angle of GNP-reinforced asphalt binders. ................................ 7 FIGURE 3.2: Measured creep stiffness and m-value of GNP-reinforced asphalt binders with 3% GNP addition. ................ 8 FIGURE 3.3: Measured creep stiffness and m-value of GNP-reinforced asphalt binders with 6% GNP addition. ................ 9 FIGURE 3.4: (a) BBR strength test set-up, and (b) close-view of BBR test specimen. ......................................................... 9 FIGURE 3.5: Measured flexural strength of GNP-reinforced asphalt binders. .................................................................... 10 FIGURE 3.6: Measured stress-strain curves of 3% GNP-reinforced PG 52-34 asphalt binders (T = −30°C). ..................... 11 FIGURE 4.1: Sample compacted with the Brovold Gyratory Compactor. ........................................................................... 13 FIGURE 4.2: Typical measured compaction curve. ............................................................................................................. 15 FIGURE 4.3: Measured rut performances of GNP-reinforced asphalt mixtures.. ................................................................ 15 FIGURE 5.1: Creep stiffness S(t) (GPa) of mix design group 1 at (a) T = −18°C and (b) T = −28°C.. ............................. 18 FIGURE 5.2: Creep stiffness S(t) (GPa) of mix design group 2 at (a) T = −18°C and (b) T = −28°C.. ............................. 18 FIGURE 5.3: Results of IDT strength of GNP-reinforced asphalt mixtures.. ...................................................................... 19 FIGURE 5.4: Set-up of SCB tests. ....................................................................................................................................... 20 FIGURE 5.5: Measured load-displacement curves of three SCB specimens.. ..................................................................... 21 FIGURE 5.6: Fracture energy of GNP-reinforced asphalt mixtures.. ................................................................................... 21 FIGURE 6.1: (a) mold preparation and (b) beam cured with four electrodes....................................................................... 24 FIGURE 6.2: Schematics of 4-probe measurement of electrical conductivity.. ................................................................... 24 ACKNOWLEDGMENTS The authors would like to thank Georgene Geary, Georgia Department of Transportation, for her contribution as the IDEA advisor for this project. The authors would like to acknowledge the assistance provided by Shongtao Dai and Eddie Johnson, Minnesota Department of Transportation, for the experimental investigation of the rutting performance of GNP-reinforced asphalt mixtures. Special recognition goes to Dr. Inam Jawed for his support and guidance during the entire duration of this project.

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