GIDC Dahej, Vagra, Bharuch. M/s. Jyoti Om Chemical Research Centre Pvt. Ltd.,Ankleshwar.

25 Pages·2017·3.35 MB·English

M/s. Anugrah In-Org Pvt. Limited (II), GIDC Dahej, Vagra, Bharuch.

EXECUTIVE SUMMARY
M/s. Anugrah In-Org Pvt. Limited (Unit II) is intending to manufacture
“Agrochemical”at Plot No.: D2-CH/143, GIDC Dahej, Vagra, Bharuch, Gujarat.
As per EIA Notification dated 14th September, 2006 as amended from time to time,
the project falls under Category ‘A’ Project.
The details of products are given below table 1.
TABLE: 1
LIST OF PRODUCTS
Sr. Name of Products Capacity (MT/Month)
No.
1. 2,4 Di Chloro Phenoxy Acetic Acid 1200

The expected cost of project is Rs.8.84 Cr. The total plot area of the unit is 9862.84
sq. m. The green belt area will be 2028 sq.m.
The unit will use steam from our existing plant and no additional boiler is required.
The unit will use 54 KL/Day of fresh water. 49 KL/Day of water will be used for the
Industrial purpose and 5 KL/Day will be used for Domestic purpose.
The total treated effluent will be 335.4 KLD. Out of this i.e. 275.4 KLD, will be
reused in cooling tower and remaining quantity i.e.60 KLD (R.O. Reject) will be sent
to MEE. Domestic wastewater generation will be 4.00 KL/Day.
The flue gas emission details are submitted with state committee for our Chlorinated
products Environmental Clearance. The hazardous waste generation from proposed
ETP will be ETP waste 540 MT/Month, Used/spent oil-100 Lit/month, Empty
drum/bags, Salt from MEE-450 T/Month.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd.,Ankleshwar. 1
M/S ANUGRAH IN-ORG PVT LIMITED (II),GIDC Dahej, Vagra, Bharuch.

2.0 INTRODUCTION
2.1 The Project
M/s. Anugrah In-Org Pvt. Limited (II) is intending to manufacture Agrochemicals at
Plot No.: D2-CH/143, GIDC Dahej, Vagra, Bharuch, Gujarat.
The list of products is provided in Table 1.
2.2 Project Proponent
The list of Directors is given in Table 2.

TABLE: 2
CONTACT DETAILS OF THE DIRECTORS
Sr. Name of Director Address
No.
1. Mr. Kashyap Hasmukhlal Shah 30/A, Mehsananagar Society,
Nizampura, Vadodara - 390024
2. Mr. Chirag Hasmukhlal Shah FF , Signam – II , Near Mehsananagar,
Vadodara – 390024

The directors of the company have good experience in handling the production
management, financial management and all the allied areas.
2.3 Nature of project
As per EIA notification 2006, the proposed project is falling under category 5(b).
2.4 Market Feasibility:
The proposed product is Agrochemical having applications in Agriculture.
The promoters are already in the business of all these products and have in-depth
knowledge of application of proposed products and market requirement. Based on that
information, the proposed project is framed.
3.0 PROJECT DESCRIPTION
3.1 Type of project
M/s. Anugrah In-Org Pvt Limited (II) is intending to manufacture Agro Chemicals at
Plot No.: D2-CH/143, GIDC Dahej, Vagra, Bharuch, Gujarat.
3.2 Project location
The proposed project will be in open land in GIDC Dahej, Vagra, Bharuch, Gujarat.
It will be approximately 40 km distance from Bharuch. The approximate geographical
positioning of the project site is at Latitude: 21°43'15.11"N and Longitude:
72°37'11.93"E. The salient features of the location of the project site are presented in
Table 3.
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 2
M/S ANUGRAH IN-ORG PVT LIMITED (II),GIDC Dahej, Vagra, Bharuch.

TABLE: 3
SALIENT FEATURES OF THE PROJECT SITE
Particulars Details
Village Dahej
Taluka/ Tehsil Vagra
District Bharuch
Approx. Geographical Latitude: 21°43'15.11"N and
positioning Longitude: 72°37'11.93"E.
Nearest City Bharuch- 40 Km
Nearest Town Bharuch
Nearest Highway National Highway No. 8
Nearest State highway State Highway No.6
Nearest Railway line/ Railway Bharuch
station
Nearest Airport/ Airbase Vadodara
Protected Areas/ Sanctuaries ---

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 3
M/S ANUGRAH IN-ORG PVT LIMITED (II),GIDC Dahej, Vagra, Bharuch.

FIGURE: 1
SATELLITE IMAGE OF THE PROJECT SITE

3.3 Site selection
The project proponent is not considering any other alternative site for proposed
expansion.
3.4 Neighboring Industries
The industry is proposed to be located in an area, which is already industrialized. The
industries in the vicinity of the proposed project are given in the table 4.
TABLE: 4
NEARBY INDUSTRIES IN THE VICINITY
Sr. Industries Name
No.
1. Meghmani Finechem Limited
2. ADAMA Agrochemicals
3. Payal Industries
4. Aarti Industries

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 4
M/S ANUGRAH IN-ORG PVT LIMITED (II),GIDC Dahej, Vagra, Bharuch.

3.5 Size of project
New Plant and machinery installations will also have to be acquired and installed.
Environment Protection and safety systems have also been considered in planning the
Cost Projection. Green belt development, provision of fire extinguishers etc. are also
calculated. The below table shows the break-up of the proposed project cost.
TABLE: 5
CAPITAL COST PROJECTION
Sr. Purpose Proposed
No. (Rs. In Lacs)
1. Land 00
2. Building 20
3. Plant and Machinery 714
4. Q.A. Lab set up 50
5. Env. Protection & Safety
a) Effluent treatment Plant 75
b) Safety Equipment (PPE, fire 15
extinguishers, Ventilation, etc.)
c) Green belt development 5
d) Fire 5
Total 884

3.6 Process Technology
The proposed product is “Agro Chemicals”. These are characterized for their physico-
chemical properties. Process details like Process description, chemical reactions and
mass balance as Annexure -VIII.
3.7 Raw-Materials
The proposed product is Agro Chemicals and the required raw materials will be
purchased from the local/ Indian market. Details of raw-material consumption are
given in Annexure-IV.
3.8 Resource optimization/recycling and reuse
3.8.1 Solvent Recovery
Unit will achieve solvent recovery more than 98%. The all condensers will be 2 stage
condensers 1st attach to cooling tower and 2nd attached to chilled water circulation.
The vent will be passed through carbon column and thus traces of solvents will get
absorbed in carbon. Thus there will be zero VOC emission from the project.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 5
M/S ANUGRAH IN-ORG PVT LIMITED (II),GIDC Dahej, Vagra, Bharuch.

3.9 Resource Requirements
3.9.1 Land
The plot has been purchased by M/s. Anugrah In-Org (P) Limited. The total plot area
of the unit is 9862.84 Sq. m.
3.9.2 Building
The new building will be constructed and the approximate requirement of
construction materials is given table 6.
TABLE: 6
APPROXIMATE REQUIREMENT OF CONSTRUCTION MATERIALS
Sr. Construction material Proposed Quantity
No.
1. Bricks Locally available construction material
2. TMT Steel will be used in the project that will be
3. Kapchi transported by road transportation.
4. Cement
5. Sand

3.9.3 Power and Fuel
TABLE: 7
POWER AND FUEL REQUIREMENT
FUEL
Sr. Particulars Remarks
No.
1. Type of Fuel Steam
2. Consumption rate 5 T/hr.
3. Source of supply From existing unit.
POWER
Sr. Particulars Remarks
No.
1. Type of Energy Electricity
2. Connected load 1000 HP
3. Source DGVCL

3.9.4 Water
The category wise bifurcation of the water requirement is given in Table 8. The
source of water will be from GIDC.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 6
M/S ANUGRAH IN-ORG PVT LIMITED (II),GIDC Dahej, Vagra, Bharuch.

TABLE: 8
WATER CONSUMPTION
Sr. Particulate Proposed Total water consumption in
No. KL/day
1 Domestic 5
Industrial 49
2 Process 134.4
Gardening 20
Cooling tower 170
RO (permeate) 275.4 (Recycles to process, gardening &
cooling tower )
Total 324.4(54 Fresh + 275.4 Recycle )
3.9.5 Manpower
The manpower required for the project as well as during the construction/
commissioning activities will be employed from the local area.
TABLE: 9
MAN POWER REQUIREMENT
Phase of project Type of labor No. of workers
(Proposed Scenario)
During construction Contractual 30
During commissioning Contractual 20
During operations Managerial 10
Skilled 10
Un-skilled 30

3.10 Mitigation Measures & EMP
Based on overall manufacturing & operation activities, the mitigation measures have
been proposed by the company for the control of the anticipated pollution load.
3.10.1 Wastewater Management
3.10.1.1 Wastewater Generation
The category-wise bifurcation of the anticipated wastewater generation details is
given in Table 10.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 7
M/S ANUGRAH IN-ORG PVT LIMITED (II),GIDC Dahej, Vagra, Bharuch.

TABLE: 10
WASTEWATER GENERATION
Sr.No. Particulate Proposed wastewater generation in KL/day
1 Domestic 4
2 Industrial
ME-condensate 329.4(Process-284.4;RO permeate-60,less-15 salt)
Cooling 24
Total(Industrial) 353.4
Total 357.4
Particulate Proposed wastewater generation in KL/day
 ETP inlet includes ME condensate 329.4 KLD( Process 284.4 KLD + 60
RO reject, less 15 KLD salt to TSDF),24 KLD from Utility.275.4 RO
permeate recycle to inlet. ETP outlet will be inlet to RO. Unit will achieve
Zero Liquid Discharge.
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 8
M/S ANUGRAH IN-ORG PVT LIMITED (II),GIDC Dahej, Vagra, Bharuch.

FIGURE: 2
WATER BALANCE DIAGRAM
Water Balance Diagram
FRESH INDUSTRIAL WATER
54
275.4
329.4
PROCESS WATER COOLING TOWER DOMESTIC GARDAN
134.4 170 5 20
Effluent from
process
284.4
MEE Cooling blowdown
344.4 15 24 SOAK PIT
Salt to TSDF 4
329.4
ETP To Landfill
353.4 18
Reject Final Discharge to GIDC drain/CETP
60 RO as an option.
335.4
RO PERMEATE Note:-All values are in KLD
275.4
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M/S ANUGRAH IN-ORG PVT LIMITED (II),GIDC Dahej, Vagra, Bharuch.

DETAILS OF TREATMENT SCHEME AND DISPOSAL METHODS
The effluents generated from various areas are:
 Process Waste water
 Domestic sewage
 Utility blow downs- Boiler, Cooling Tower, DM plant etc.

Stream A: Other high TDS & high COD streams from the process will be collected
separately. Primary treatment will be provided followed by multiple effect evaporation. The
condensate from MEE shall then pump to ETP for secondary treatment.
Stream B: TDS streams i.e. utilities blow downs sewage along with condensate from MEE
as a combined stream shall be treated in ETP consisting of Secondary Biological Treatment
and primary treatment followed by RO. The RO reject will be transferred to MEE for salt
removal while RO permeate will be used in cooling tower.
Inlet & Outlet characteristic of waste water is below.
TABLE: 11
CHARACTERSTICS OF WASTE WATER
Sr. Combined ETP Inlet ETP outlet
Parameters Unit
No. Characteristics Characteristics
1. pH - 5-7 6.5-8.5
2. COD mg/l 7000 250
3. BOD mg/l 2500 50
4. TDS mg/l 10000 1500
5. SS mg/l 250 100
6. O & G mg/l 15 10
Process description
Waste water generated from the proposed manufacturing plant is segregated into separate
streams depending on their pollution levels as given in wastewater treatment methodology.
The detailed process description along with treatment units and their sizing is given further.
Stream A:
The high TDS & high COD stream from the process plant (~ 284.4 KLD with 5.8% TDS)
containing inorganic salts like sodium chloride, sodium sulphate etc.is segregated and sent
to an Oil & grease separator and then to an Equalization tank.
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 12