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AdvBiochemEngin/Biotechnol(2005)99:1–5 DOI10.1007/10_001 © Springer-VerlagBerlinHeidelberg2005 Publishedonline:8November2005 GeneTherapyandGeneDeliverySystems asFutureHumanTherapeutics DavidV.Schaffer1 ((cid:1))·WeichangZhou2 1DepartmentofChemicalEngineeringandHelenWillsNeuroscienceInstitute, UniversityofCalifornia,201GilmanHall,Berkeley,CA94720-1462,USA [email protected] 2ProcessSciencesandEngineeringProteinDesignLabs,Inc.,34801CampusDrive, Fremont,CA94555,USA [email protected] Although its underlying concepts date back to the 1960s, gene therapy as a modern molecular medicine is a relatively young field that was born in 1989 with the transfer of a drug resistance gene marker to a patient’s lym- phocytesinthefirstgenetransferclinicaltrial[1].Thisandotherearlytrials, which utilized early generation retroviral vectors, provided evidence of safe in vivo gene transfer for potential therapeutic benefit but also highlighted the need for progress on many fronts, including deeper molecular know- ledgeofdiseasetargetpathologies,thedevelopmentofenhancedtherapeutic cargoes, further insights into gene delivery mechanisms, engineering of en- hancedvectorsystems,andtheimprovementofvectorproductionprocesses. This special volume of Advances in Biochemical Engineering and Biotech- nology provides a broad, state of the art view of the modern field of gene therapyfromacademicandindustrialviewpoints.Itdemonstratesthatmajor progress has been made in many aspects including large scale GMP manu- facturing technologies in the past decade and a half, which enable not only clinical trials, but also potentially commercialization of these vectors for widespreadapplicationsinhumans. Genetherapy,thedeliveryoftherapeuticgenestoapatientfortherapeutic benefit, offers the potential for permanent cures of diseases. Since its incep- tion,however,thebiggestchallengeinthefieldhasrevolvedaroundtheword “delivery”.Nucleicacidsarelabilemacromoleculesthatarechallengingtode- liver tothe insides ofcells, and abroadspectrum of vectorshas accordingly been engineered to facilitate delivery. On one end are in a sense the most syntheticvectors,nakedorunformulatedplasmidDNA,whichareunderde- velopment for various targetsincluding DNA vaccines as well as cancer and cardiovascular applications. Manthorpe et al. (pp.) discuss how, due to its relative simplicity, plasmid DNA systems have rapidly advanced, with major progress in the optimization of genetic elements for transgene expression, 2 D.V.Schaffer·W.Zhou largescaleGMPproduction,andvectoradministration.These plasmidDNA systemsarenowinclinicaltrialsfornumerousapplications. To expand the applicability of plasmid DNA to other tissues and disease targets,theDNAiscomplexedwithsynthetic componentssuchaslipidsand polymers, conceptually similar to the packaging of nucleic acids into a viral particle. Heidel et al. (pp.) discuss the basic mechanisms of DNA transport through cells and describe how polymeric systems can be designed to sur- mount barriers in cellular targeting and intracellular delivery. Furthermore, they raise the very important concept that as different modules or activi- ties are added to a vector, from targeting to endosomal escape to nuclear transport, the vector must be assembled as a functionally integrated system that presents thecorrectcapabilities at thecorrectjunctures asitprogresses inside a cell. In a sense, this approach will bring synthetic systems func- tionally closer to their viral counterparts. Furthermore, Little and Langer (pp.) discuss the application of synthetic systems to a very important class of applications, cancer vaccines. This application builds upon fundamental knowledge of immunology and antigen presentation to develop vaccine sys- temsthatharnesscellularimmunity,allowingthebodytorecognizeacancer as foreign and then eliminate it. Furthermore, this application perhaps best harnesses the current advantages of synthetic systems: high-level, safe, and transientgeneexpression. At the other end of the vector spectrum, viral vectors have made signifi- cant progress in safety and efficiency. Adenoviral vectors, developed in the early 1990s, have progressed for a broad number of applications described byAltarasetal.(pp.).Highlyadvancedmanufacturing processesusingmod- ern mammalian cell and virus propagation and sophisticated purification technologies,stableliquidformulation,andvectorproductreleaseandchar- acterization methods have been developed for first generation adenoviral vectors,servingasmodelsforthedevelopmentoflargescaleGMPproduction systems for other viral vectors. As a result, the extremely efficient delivery capabilities of these vectors can be harnessed towards potential commercial use foranumber ofwidespread applications, including genetic vaccines and cancertherapeutics. Inparallel,viralvectorsystemshavedeveloped, becomingmoresynthetic in nature. In addition to adenoviral vectors “gutted” of all cargo, which Al- taras et al discuss, new lentiviral and adeno-associated viral vector systems lacking all viral genes in the vector have advanced significantly during the late1990sandearly2000s.AsLoewenandPoeschladiscuss,lentiviralvectors have emerged as an important vector system that exhibits the capability of very high efficiency for gene delivery to a broad range of cell types and tis- sues resulting in sustained gene expression. Furthermore, a number of safer vectors derived from nonhuman lentiviruses have been developed, and the resulting gene expression from integrated genomes does not appear to suf- fer fromthe transcriptional silencing that affected simple retroviral vectors. GeneTherapyandGeneDeliverySystems 3 These vectors have enjoyed success in a number of animal models and have enteredintoclinicaltrials. Likewise,asdiscussedbyGriegerandSamulski(pp.),sincetheirinception in thelate 1980s, adeno-associated viralvectorshaveenjoyed rapid develop- mentintoveryhighefficiencyvectorsinnumeroustissuesandseveralclinical trials. The development of enhanced production and purification technolo- gies for these vectors has facilitated its clinicaldevelopment. The recent dis- coveryofalargenumberofalternateadeno-associatedvirus(AAV)serotypes withdifferentpropertiespromisestoyieldacollectionofvectorswithdiffer- entcapabilitiesforapplicationtoanumberofdiseasetargets.Finally,sinceit is composed ofDNA surrounded by a relatively simple protein shell, AAV is perhaps the mammalian virus conceptually most related to a synthetic par- ticle. As discussed by both Grieger and Samulski as well as Yu and Schaffer (pp.), it is not necessary to always “settle” for what nature has provided during viral vector development. To optimize viruses for human therapeu- ticapplications,thevectorsoftenrequirere-engineering. Forexample, isthe development ofrationalapproachesfortargetedgene delivery, aneffortthat hasbenefited fromimprovedbasic knowledgeofviralstructure-functionre- lationships. Furthermore, the development of library and directed evolution approaches mimics the natural process of viral evolution to create vectors withnovelandattractiveproperties.Collectively,byengineering ormanipu- latingthepropertiesofviralsystemsatthemolecularlevel,theseapproaches bring viruses closer to the level of molecular control over vector properties enjoyed by synthetic systems, making the spectrum between synthetic and viralsystemscontinuous. There are a number ofchallenges that remain in vector development and commercial manufacturing. Targeted gene delivery promises to minimize side effects and enhance therapeutic efficacy. Furthermore, to extend the expression duration of both synthetic and viral vector systems, vector inte- grationorstableepisomalmaintenance isrequired, andprogressintargeted integration and episome engineering will enhance the safety ofthis process. Finally,furtherenhancements invectorproductionsystemswillimprovethe safetyandeconomicsofgenemedicines. In parallel to vector development, there has been significant progress in the development of enhanced cargos. With the completion of the hu- man genome sequence, gene therapy can serve as a direct conduit to translate basic knowledge of the molecular pathology underlying disease into direct therapeutic benefit. For example, as alluded to by Heidel et al, the delivery of nucleic acids to induce RNA interference promises to ex- pand the therapeutic potential of clinical genetic medicines even further. To date, nearly 1000 gene therapy clinical trials have been conducted (http://www.wiley.co.uk/wileychi/genmed/clinical/). These have established that the vast majority of vectors and gene products are extremely safe for 4 D.V.Schaffer·W.Zhou human use. Inaddition, there hasbeen preliminary success inseveral trials, including trials for hemophilia, cancer and cardiovascular disease. Further- more,thefirstgenetherapyproduct,adenoviralvectordeliveryofthetumor suppressorp53forcancertherapy,hasbeenclinicallyapprovedinChina. Finally, fundamental advances in vector and cargo development promise to yield further successes as they are translated to the clinic. Consequently, considerableproduct,process,analytical,andformulationdevelopmentchal- lenges remain towards large scale GMP manufacturing of these vectors for clinicaltrialsandpotentialcommercialapplications.Eventhoughmanycrit- ical development issues for manufacturing of first generation Adenovirus type5vectorsandDNAplasmidshavebeensuccessfullysolved,asdescribed in this special volume, efforts need to be focused on many next generation adenoviralandotherviralvectorsindevelopment toenablelargescaleGMP production. In addition, more sophisticated analytical techniques need to be developed to enable the characterization of these viral vector productsat the same level as well-characterized biologics such as monoclonal antibod- ies. These technologieswouldensure abetter fundamentalunderstanding of theseviralvectorproductcharacteristicsandaidtheir productionwithcon- sistentqualityattributes. There has sometimes been speculation that the field of gene therapy could be progressing faster. This is a healthy question to pose, and one for which deeper insights can be gained by examining the progression of other fields in biotechnology and molecular medicine. Since they were first derived thirty years ago in 1975, monoclonalantibodies (mAbs) have estab- lished themselves as a major new generation of human therapeutics, with 18 approved antibodies (one of which was withdrawn from the market in February,2005)andtwoantibodyfusionproteinstodateintheUnitedStates by the FDA and a projected 2005 sales of more than 10billion US dollars (http://www.fda.gov/cder/biologics/biologics_table.htm). However, hindsight reveals that the road to their development was not smooth. A recent re- view article discusses the fact that “By the end of the 1980s enthusiasm for therapeutic mAbs was waning. It was further eroded by the pharmaceutical problems of mAbs as they were expensive to produce, needed specialist ex- pertise to administer, and were often associated with considerable toxicity.” (GlennieandJohnson2000)Fundamentaladvancesinmolecularengineering (e.g. humanization) and bioprocess development were successfully achieved toovercomemanyoftheseproblemsandtransformearlypromisesintocom- mercial human therapeutics, which have been shown to be highly clinically beneficialinthetreatmentofvariousdiseases. Gene therapy product candidates, with their many differences from protein-based therapeutics, will be a new class of human therapeutics for clinical needs that are currently not being met. They promise a great future andinthemeantimeoffernewanddistinctchallengesrangingfromdelivery toproduction.Thecreativeandcomprehensiveworkdiscussedinthisspecial GeneTherapyandGeneDeliverySystems 5 volume shows strong potential to provide the fundamental biology and en- gineering advances needed to overcome these challenges and deliver on the promiseofclinicalgenetherapy. References 1. Rosenberg SA, Aebersold P, Cornetta K, Kasid A, Morgan RA, Moen R, Karson EM, LotzeMT,YangJC,TopalianSLetal(1990)Genetransferintohumans–immunother- apyofpatientswithadvancedmelanoma,usingtumor-infiltratinglymphocytesmodi- fiedbyretroviralgenetransduction.NEnglJMed323(9):570–578 2. Glennie MJ, Johnson PW (2000) Clinical trials of antibody therapy. Immunol Today 21(8):403–410 AdvBiochemEngin/Biotechnol(2005)99:7–39 DOI10.1007/10_002 © Springer-VerlagBerlinHeidelberg2005 Publishedonline:1November2005 MolecularConjugates JeremyHeidel·SwaroopMishra·MarkE.Davis((cid:1)) ChemicalEngineering,210-41, CaliforniaInstituteofTechnology,Pasadena,CA91125, USA [email protected] 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2 Formulationbarriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3 Extracellularbarriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.1 Stabilityandimmunogenicity . . . . . . . . . . . . . . . . . . . . . . . . . 14 3.2 Targetedsystemsforreceptor-mediateddelivery . . . . . . . . . . . . . . . 15 3.2.1 Transferrinreceptor(TfR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.2.2 Folatereceptor(FR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3.2.3 Lectins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3.3 Futuredirections:Controlandcharacterizationofcomplexes . . . . . . . . 20 3.3.1 Complexsize . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 3.3.2 Uncomplexedmaterial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 3.3.3 Liganddensity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 4 Intracellularbarriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 4.1 Traffickingwithinandescapefromendocyticvesicles . . . . . . . . . . . . 22 4.2 Vectorunpackaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 4.3 Cytoplasmicpersistenceandmobility . . . . . . . . . . . . . . . . . . . . . 29 4.4 Nucleardelivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 4.5 Futuredirections:Intracellularbarriers . . . . . . . . . . . . . . . . . . . . 35 5 Overallsummary:Asystemsapproach . . . . . . . . . . . . . . . . . . . . 36 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Abstract Molecularconjugatesarenanometer-sizedentitiesconsistingofsyntheticmate- rials(lipids,polycations,targetingagents,andsoon)andnucleicacids.Thesecomposites aredeliveryvehiclesthatfunctiontoprovidethetransportofnucleicacidstositesofac- tion.Recently,greatprogresshasbeenmadeintheconstructionofthesenonviraldelivery vehiclesandtheunderstandingofhowtheyfunctionincellsandanimals.Here,wereview someoftheimportantissuesinassemblingmolecularconjugatesandunderstandingtheir behaviorinbiologicalfluids,cells,andanimals.Oneofthelargestchallengesinthefield ofmolecularconjugatesishowtointegratethecomponents intoaworkablesystemthat exploits the combined attributes of the components without suffering losses due to the assembly of the system. We discuss some of the difficulties involvedin the assembly of afunctioningdeliverysystemforinvivouse. Keywords Nonviral·Polycations·Liposomes·Targeting· Nuclearlocalizationsequence(NLS) 8 J.Heideletal. Abbreviations ASGPR asialoglycoproteinreceptor bp basepairs CD cyclodextrin EGFR epidermalgrowthfactorreceptor FR folatereceptor h hour(s) IFN-γ interferon-γ IL-6 interleukin-6 IL-12 interleukin-12 i.v. intravenous min minute(s) NAD(P)H dihydronicotinamideadeninedinucleotide(phosphate) NF-κB nuclearfactor-κB NLS nuclearlocalizationsignal nm nanometer(s) PBS phosphate-bufferedsaline pDNA plasmidDNA PEG polyethyleneglycol PEI polyethylenimine shRNA smallhairpinRNA siRNA smallinterferingRNA Tf transferrin TfR transferrinreceptor 1 Introduction Nonviralgenedeliveryvectorsmustexhibitavarietyofpropertiestoachieve their function. First, they must condense nucleic acids into small particles approximately 100nm or less in diameter, and confer protection from de- grading factors that exist in serum and in cells. The gene delivery particles must betaken upbycellsthathavebeen targeted, directthenucleic acidsto anappropriateintracellulardestination(cytoplasmforsmallinterferingRNA (siRNA) and nucleus forplasmid DNA (pDNA)), release the nucleic acids to allowtheiraction,andexhibitminimaltoxicity(Fig.1).Initially,manyinves- tigations addressed these objectives in a serial fashion. This series approach to the development of non-viral vectors has produced an array of different materialsthatcombinewithnucleicacidstoformsmallparticlesthatareca- pableofenteringcells.Measuredintermsoftransfectionefficiency,however, these materials have yet to rival viruses as gene delivery agents. Although thelimitingintracellularbarrier(s)tononviralgenedeliveryremain(s)poorly defined, many recent approaches have sought to better understand and en- hance: i)the escape fromthe endocytic pathway, ii) vector unpackaging, iii) cytoplasmicpersistenceofnucleicacids,andiv)nucleardelivery.Apotential intracellularbarrierthathasnotbeenextensivelyaddressedisthepoorcyto- MolecularConjugates 9 Fig.1 Functionalitiesofanonviralvector.Nonviralgenedeliveryvectors(cationicpoly- mersandliposomes)mustbindandcondense nucleicacidpayloads,protect themfrom nuclease degradation, allow for cellular uptake, permit escape from endocytic vesicles, andreleasethenucleicacidstopermittheirfunction.ItremainsunclearwhetherpDNA mustbereleasedfromthevectorpriortonuclearentryorshouldbedirectedtothecell nucleuswithinintactvector-pDNAcomplexes plasmicmobilityofnucleicacidsabove2000bpinlength,andwediscussthis issueinmoredetailbelow. The synthetic nature of nonviral systems allows for facile, well-defined modification. Although readily-available materials have not yet provided an ideal vector, identification of their inadequacies has prompted rationally- 10 J.Heideletal. designed modifications as well as the development of new materials. These changes have generally been made in a modular fashion, with new compo- nents incorporated toaddressspecific barriers. These combinations offunc- tional components point to the eventual construction of an engineered sys- temfornonviralgenedelivery.Theserialapproachisgivingwaytoasystems approach where the various barriers to delivery are simultaneously consid- eredinthematerialsdesign.Forexample,theinitialemphasisonidentifying materials that bind and condense nucleic acids may have underappreciated the importance of their subsequent intracellular release [1]. Attention has now turned to vectors with a weaker binding strength [2] or whose binding ofnucleicacidsisdisruptedfollowingcellularuptake[3–6]. Duetoshortcomingssuchashightoxicity,instabilitytophysiologicalsalt and serum and poor transfection efficiency, early nonviral systems showed little in vivo applicability. Modifications of existing systems to address these problems have brightened the prospects for effective in vivo gene delivery. However, these alterations, often involving changes to the chemical struc- ture of the delivery vectors or nucleic acids, have also affected gene deliv- ery performance in unanticipated ways. For example, Mishra et al. demon- stratedthatconferringsaltstabilitytopolyethylenimine-DNAcomplexeswith a poly(ethylene glycol) coating dramatically changes the morphology of the endocytosed entities and significantly reduces the resulting gene expression in vitro [7]. The need for a systems approach extends to in vitro investi- gations, as modifications intended for in vivo applicability can significantly affectbothinvitroandinvivoperformance. Toachieveinvivoapplicability,non-viralvectorsmustbedevelopedthatcan bepreparedinareproduciblemannerwithdefinedcompositionandproper- ties.Foralmostallnonviralvectors,therearenowell-establishedformulations that give homogeneous vehicles, and the product characteristics are not de- fined in a consistent and quantitative manner. For example, it is likely that polycation-nucleicacidcomplexesformulatedatahighchargeratio(ratioof positive charge centers on the polycation to negative charge centers to the nucleicacids)donotcontainallthepolycationinthecomplexedstate[8].Un- complexedpolycationmaywellcontributetotheinvitrotransfectionefficiency ofnonviralvectors,butcannotbeexpectedtodosoinvivo,whereitwouldnot necessarilybedistributedinassociationwiththecomplexes. Humanmedicalapplicationsarelikelypossiblewithnonviralgenedelivery vectors, provided thatimprovements canbemade togiveappropriate thera- peuticindices.Theadvantagesofthesesystemsincludeanabilitytoavoidthe DNA size limitations and immunogenicity that are possible with some viral vectors,andalsostraightforwardformulationwitheasily-manufactured,rela- tively low-costmaterials that willassist inproviding large-scaletherapeutics atacceptablecosts. Nonviral gene delivery remains an area of steady progress. Here, we dis- cuss issues that need to be addressed in order to reach the ultimate goal MolecularConjugates 11 of molecular conjugates that are true human therapeutics. We discuss bar- riers in formulation, extracellular transport, and intracellular transport. We closewithadiscussionthatemphasizesasystemsapproachtothecreationof these complex nanometer-sized assemblies. While molecular conjugates can involvelipidsandpolycations,ourdiscussionprimarilyconcernspolycations. 2 Formulationbarriers As with viruses, scale-up of the production of nonviral gene delivery par- ticles to the commercial scale faces significant hurdles. Viral gene delivery particles can be prepared in large quantities using “natural” cellular pro- duction systems. For virus production, plasmids containing genes for viral assemblyandthedesiredDNApayloadaretypicallycotransfectedinto“pack- agingcells”invitro,wherein thevirusesareassembled andsecretedinlarge quantity. This preparation scheme allows for scale-up, but has the poten- tial to be complicated by the introduction of contamination and/or genetic mutation. However, a key issue is that the synthesis and assembly processes are all performed by biological entities that naturally perform these com- plex steps. Nonviral vectors must be prepared using synthetic materials by relying upon traditional reaction chemistry and purification (such as chro- matography, filtration) schemes to separate the desired product from other components that may be present within the reaction mixture; similar issues are faced for production (such as extrusion with liposomes) and purifica- tion of the final assembled product. These processes create the potential for greater batch-to-batch variability, and variations in properties such as poly- cation molecular weight distribution and complex size have been shown to affectgenedeliveryefficiency[9]andtoxicity[10]. The mechanism of viral production within packaging cells ensures that eachvirioncontainspreciselythesamenumber ofcopiesofthegeneticpay- load. Because nonviral complex formation relies upon self-assembly, there is a potential for greater heterogeneity within the resulting formulations. Factors such as order-of-addition,concentration of components, and charge ratioallaffectthemeanandpolydispersityofthecomplexdiameter.Further, as will be discussed later in this chapter, many nonviral formulations con- tain multiplecomponents inadditiontothevector andnucleic acid, suchas stabilizing polymers and cell-targeting ligands. Additional interformulation heterogeneity may be introduced if the method of assembling these con- stituentsdoesnotprovidesufficientcontrol. Non-uniformity within a single nonviral formulation presents a separate concern. An increasing body of evidence suggests that significant quantities of vector within a formulation may remain unbound to the nucleic acid [8]. Although a positive (greater than 1:1) charge ratio is required for com-

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