Gauge ValvesGauge Valves - Arco Engineering Inc

51 Pages·2011·2.1 MB·English

ANDERSON GREENWOOD
INSTRUMENTATION PRODUCTS
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Anderson Greenwood is the industry leader in instrument valve
technology and the original innovator of the 3-valve manifold. Our
capabilities include over 50 years of research, design and manufactureof
instrumentation products. Our products are designed to be maintenance
free, and are offered with numerous configurations, materials, end
connections and special requirements.
Anderson Greenwood Instrumentation Products is a registered trademark of Tyco
International Services AG or its affiliates in the United States and/or other countries.
All other brand names, product names, or trademarks belong to their respective holders.
Anderson Greenwood Gauge Valve Catalog
Block and Bleed,Multi-Port and OS&Y Valves
Contents
Bonnet Technology
Bonnet Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
Block and Bleed Valve
M9 Gauge Valve
Product Overview - Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . 3
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Materials, Pressure/Temperature Ratings. . . . . . . . . . . . . . . . . . . . . . . . 5
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
M25 and M251 Gauge Valves
Product Overview - Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . 7
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Materials, Pressure/Temperature Ratings. . . . . . . . . . . . . . . . . . . . . . . . 9
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 11
Multi-Port Valves
M5 and M51 GaugeValves
Product Overview - Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . 12
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pressure/Temperature Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 -19
M5A GaugeValve
Product Overview - Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . 20
Dimensions, Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Pressure/Temperature Ratings ................................ 22
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 - 24
M5F Multi-PortGauge Valve
Product Overview - Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . 25
Dimensions, Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Pressure/Temperature Ratings, Ordering Information. . . . . . . . . . . . . . . 27
Copyright ©2008 Tyco Flow Control.All rights reserved. AGIMC-0342
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Anderson Greenwood Gauge Valve Catalog
Block and Bleed,Multi-Port and OS&Y Valves
OS&Y Root Valves
M5K,M5AK,M5YK Gauge Valves
Product Overview - Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . 28
M5K Gauge Valve
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Materials, Pressure/Temperature Ratings. . . . . . . . . . . . . . . . . . . . . . . . 30 - 31
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 - 33
M5AK Gauge Valve
Dimensions, Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Pressure/Temperature Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 - 37
M5YK Gauge Valve
Dimensions, Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Pressure/Temperature Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Accessories
Bleed Tee
Product Overview - Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . 41
Dimensions,Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Pressure/Temperature Ratings, Ordering Information. . . . . . . . . . . . . . . 43
V6 Bleeder Valve ........................................... 44
VA Bleed Plug ............................................. 44
Seat Resurfacing Tool ...................................... 45
Bonnet Lock............................................... 45
Gauge Adapter ............................................ 45
GaugeSyphon ............................................. 45
Rod-out Device ............................................ 46 - 47
Copyright ©2008 Tyco Flow Control.All rights reserved. AGIMC-0342
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Anderson Greenwood Gauge Valve Catalog
Block and Bleed,Multi-Port and OS&Y Valves
Bonnet Technology
Soft-Seated Bonnet Assembly
H1 PTFE
The soft-seated bonnet assembly has a
one-piece rotating stem and plug. The Handle Assembly
Weather Resistant
stem threads are rolled and lubricated to
Plastic Cap
prevent galling and reduce operating
torque. Available with a patented PTFE
packing gland, which is adjustable in
Adjustable
service, or with a Viton®O-ring and PTFE Rolled Stem Threads
Packing Gland
back-up ring. A protective dust cap is fitted
tocontain stem lubricant and prevent the
Stem Packing Below
influx of contaminants. The standard hand the Threads
valves have either 3/16-inch [4.8 mm] or 1/4- Back Seat Design
inch [6.4 mm] diameter orifice size. Bonnet Lock Pin
All bonnets are assembled with a bonnet
locking pin to prevent accidental removal
while in service.
Bubble-tight Shutoff
Metal-Seated Bonnet Assembly Bonnet-to-Body Metal
Seal
The metal-seated bonnet assembly has
arotating stem with free swivel ball-type
seat for long service life. The stem threads
arerolled and lubricated to prevent galling
and reduce operating torque. The stem
H7 PTFE
seal is a patented PTFE packing gland
which is adjustable in service. A protective
dust cap is fitted to contain stem lubricant Handle Assembly
and prevent the influx of contaminants. The
specially hardened ball seat is ideal for
Weather Resistant Plastic Cap
both gas and liquid service. All bonnets are (PTFE Packed only)
assembled with a bonnet locking pin to
prevent accidental removal while in service. Stem Packing Below the Threads
The 10,000 psig [689 barg] bonnet Bonnet LockPin
assembly uses a strengthened stem and
bonnet. The stem seal is a patented PTFE
packing gland which is adjustable in
service. A protective dust cap is fitted to Bonnet-to-Body Metal Seal
contain stem lubricant and prevent the
influx of contaminants. This bonnet is also
fitted with a larger size T-bar handle.
The high-temperature bonnet assemblies
H7 GRAFOIL®
utilizes a similarly designed stem and
bonnet, and incorporates adjustable Rolled Stem Threads
GRAFOIL®O-rings and back-up pressure
rings to ensure a leak-free stem seal.
Adjustable Packing Gland
Panel Nut
(Optional, GRAFOIL®only)
Notes
Back Seat Design
1. Viton®is a registered trademark of
E.I. duPont de Nemours and Company.
2. GRAFOIL®is a registered trademark of Bubble-tight Shutoff
Graftech, Inc.
Copyright ©2008 Tyco Flow Control.All rights reserved. AGIMC-0342
1
Anderson Greenwood Gauge Valve Catalog
Block and Bleed,Multi-Port and OS&Y Valves
Bonnet Technology, continued
Mini-Valve Bonnet Assembly
The mini-valve bonnet assembly has a
compact design with a one-piece rotating
stem which is ‘V’ tipped with a shoulder for
use as a metal or soft seated valve. The
stem threads are rolled and lubricated to
PTFE Stem Packing
prevent galling and reduce operating
torque.
The mini-valve bonnet comes in three
designs. An adjustable PTFE stem packed
bonnet is suitable for panel mounting via
external bonnet threads. The O-ring bonnet
Metal Seat for High Temperature
assemblies use a Viton®O-ring seal below
Applications
the stem thread.
AGRAFOIL®packed bonnet suitable for
temperatures of up to 500°F [260°C] is
available for SS valves only.
Arctic Lube
PTFE
The low temperature rating for standard
Anderson Greenwood carbon steel and
316 stainless steel instrumentation
O-ring
products is -20°F [-28°C] (standard
products - standard lubrication). Our
–AL (Arctic Lube) option extends the
lower temperature limit to -70°F [-57°C]
on all stainless steel models.
O-ring Stem Seal
Soft Seat Flow Washer
Copyright ©2008 Tyco Flow Control.All rights reserved. AGIMC-0342
2
Anderson Greenwood Gauge Valve Catalog
Block and Bleed,Multi-Port and OS&Y Valves
Block and Bleed Gauge Valve – M9
Product Overview
The M9 (block and bleed) gauge valve is
specifically designed to facilitate safe,
compact, and economical gauge installation
and operation.
Block valve seating is interchangeable
between ‘hard’ or ‘soft’ without changing the
bonnet assembly. This feature enhances
the value of the M9 by extending the useful
life of the valve.
The M9’s Bleed Plug is integral and
employs metal-to-metal seating. It enables
pressure to be safely vented without
breaking threaded connections.
Applications • Rolled threadsprovide additional
Static pressure gauge and instrument thread strength. The stem, bonnet,
installation for isolation and venting. and male NPT threads are rolled,
not cut.
Features and Benefits
• Mirror stem finishburnished to a
• Packing belowthreads (O-ring
16 RMS finish in the packing area
bonnet)prevents lubricant washout,
enabling smooth stem operation and
thread corrosion, and keeps solids from
extending packing life.
entering thread area, which can cause
galling. It also prevents process • One-piece handle designprevents
contamination. loss of the valve handle due to vibration
or during maintenance.
• Adjustable packing–Teflon®and
GRAFOIL®packed bonnets adjust • Soft or metal seat for bubble-tight
easily,decreasing packing replacement shutoffis field replaceable for easy
downtime and increasing valve life. maintenance.
• Safety back seatingprevents stem • Extended valve life–if soft seat
blowout or accidental removal while becomes damaged it can be removed,
in operation and provides a metal-to- leaving a metal seated valve.
metal secondary stem seal while in
the full open position.
Note
• Chrome plating of 316 SS stem
1. Teflon®is a registered trademark of E.I.
prevents galling or freezing of stem
duPont de Nemours and Company.
threads when similar metals mate.
CS valves use a 303 SS stem.
Copyright ©2008 Tyco Flow Control.All rights reserved. AGIMC-0342
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Anderson Greenwood Gauge Valve Catalog
Block and Bleed,Multi-Port and OS&Y Valves
Block and Bleed Gauge Valve – M9 Specifications4
M9RIS – 44 Dimensions with O-ring Bonnet1,inches [mm]
2.50 [63.5]
Max. Open
1.25 [31.8]
Hex
Flow
Seat Washer
1.19
Optional Soft Seat
[30.2]
1/2-14 NPT
1.62
[41.1]
3.50 [88.9]2
M9VIS – 4M Dimensionswith Teflon®Bonnet1,inches [mm]
1/2-14 NPT
2Places
3.10 [78.7]
Max. Open
1.25 [31.8]
Hex
Bleed Port
0.125 [3.2]
1.69 [42.9]
2.12 [53.8] Section Through Bleed Plug
4.00 [101.6]
Notes
1. Bonnets interchangeable between all body configurations.
2. 4.00-inch [101.6 mm] for -44C, -46C.
3. M9( )–4 body length 2.88-inch [73.2 mm].
4. For Hastelloy®and SG3 call factory for dimensions and weights.
5. Hastelloy®is a registered trademark of Haynes International.
Copyright ©2008 Tyco FlowControl.All rights reserved. AGIMC-0342
4
Anderson Greenwood Gauge Valve Catalog
Block and Bleed,Multi-Port and OS&Y Valves
Block and Bleed Gauge Valve – M9 Specifications
Standard Materials
Metal Seat
Valve1 Body Bonnet Stem Packing Bleed Plug Seat
CS2 A108 CS A108 CS A581-303 SS Teflon®or BUNA-N O-ring A108 CS Integral
SS A479-316 SS A479-316 SS A276-316 SS Teflon®,BUNA-N O-ring or GRAFOIL® A276-316 SS Integral
SG3 A479-316 SS A479-316 SS Monel®400 Teflon® A279-316 SS Integral
Monel® Monel®R405 Monel®R405 Monel®R405 Teflon® Monel®R405 Integral
SG38 Hastelloy®C-276 Hastelloy®C-276 Hastelloy®C-276 Teflon® Hastelloy®C-276 Integral
Soft Seat
Valve1 Body Bonnet Stem Packing Flow Washer Bleed Plug Seat4
CS2 A108 CS A108 CS A581-303 SS Teflon®or BUNA-N O-ring 316 SS A108 CS Delrin®
SS A479-316 SS A479-316 SS A276-316 SS Teflon®or Viton®O-ring 316 SS A276-316 SS PCTFE5
SG2 A479-316 SS A479-316 SS Monel®400 Teflon® 316 SS A276-316 SS PCTFE5
SG38 Hastelloy®C-276 Hastelloy®C-276 Hastelloy®C-276 Teflon® Hastelloy®C-276 Hastelloy®C-276 PCTFE5
Notes
1. Approximate valve weight 1.2 lb [.54 kg]. 4. PEEK available.
Orifice size 0.136-inch [3.5 mm] diameter.
5. PCTFE (Polychlorotrifluoroethylene) is the exact equivalent of Kel-F®.
Valve C HardSeat 0.25 maximum. Valve C Soft Seat 0.24 maximum.
v v
6. Kel-F®,Viton®and Delrin®areregistered trademarks of E.I. duPont
2. CS is zinc-cobalt plated to prevent corrosion (except male plain end is
de Nemours and Company.
black oxide coated).
7. Monel®is a registered trademark of the Special Metals Corporation.
3. SG (Sour Gas) meets the requirements of NACE MR0175/ISO 15156-3
Corrigendum 2 (for Chloride conditions ≤ 50 mg/l [ppm]) and NACE 8. SG3 (Sour Gas) meets the requirements of NACE MR0175/ISO 15156-3
MR0103-2005. Corrigendum 2 (for Chloride conditions > 50 mg/l [ppm]).
Pressure and Temperature Pressure vs.Temperature
Ratings
Hard Seat (V, H)
Ratings with Teflon®or GRAFOIL® PEEK Seat (V)
Bonnet Hard Seat (R)
6000 PEEK Seat (R)
6000 psig @ 200°F [414]
Delrin®Seat (R,V)
[414 barg @ 93°C] PCTFE Seat (R,V)
Hard Seat 4000 psig @ 500°F 5000 Denotes
[345]
[276 barg @ 260°C] g] intersecting data
r
a
Delrin® 3000 psig @ 200°F b 4000
and PCTFE5 [207 barg @ 93°C] sig[ [276]
p
6000 psig @ 200°F e 3000
[414 barg @ 93°C] sur [207]
PEEK Seat s
3000 psig @ 300°F re 2000
[207 barg @ 149°C] P [138]
Ratings with O-ring Bonnet 1000
[69]
6000 psig @ 200°F
HardSeat
[414 barg @ 93°C] 0
Delrin® 3000 psig @ 200°F 0 100 200 300 400 500
[-18] [38] [93] [149] [204] [260]
and PCTFE5 [207 barg @ 93°C]
6000 psig @ 200°F (V) = with Teflon®Bonnet Assembly Temperature °F[°C]
PEEK Seat (R) = with O-ring Bonnet Assembly
[414 barg @ 93°C]
(H) = with GRAFOIL®Bonnet Assembly
Copyright ©2008 Tyco Flow Control.All rights reserved. AGIMC-0342
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Anderson Greenwood Gauge Valve Catalog
Block and Bleed,Multi-Port and OS&Y Valves
Block and Bleed Gauge Valve – M9 Specifications
Ordering Information
M9 V I S – 44C – SG
Packing
V – Teflon®Bonnet (standard for 316 SS)
R – O-ring Bonnet
H – GRAFOIL®(500°F [260°C] max)
Seat
I – Integral
D – Delrin®(standard)
E – PEEK
K – PCTFE1
BodyMaterials
C – CS
S – SS
M – Monel®
J – Hastelloy®
Connections (Inlet/Outlet)
44 – 1/2-inchMNPT x 1/2-inchFNPT
46 – 3/4-inchMNPT x 1/2-inchFNPT
4M – 1/2-inchMNPT x 1/2-inchMNPT
4 – 1/2-inchFNPT x 1/2-inchFNPT
C – Male plain end (CS is black oxide coated)
Options
AL – Arctic Lubricant (Low Temperature Service) Not available for CS valves.
CL – Chlorine Cleaning
HD – Hydrostatic Testing (100%) (MSS SP-61)
MS – Monel®Stem
OC – Oxygen Cleaning
PHB – Phenolic Black Handle
PHG – Phenolic Green Handle
PHR – Phenolic Red Handle
PM – Panel Mount (Teflon®packed only)
SG – (Sour Gas) meets the requirements of NACE MR0175/ISO 15156-3 Corrigendum 2
(for Chloride conditions ≤ 50 mg/l [ppm]) and NACE MR0103-2005. (SS only); (Teflon®
packed only)
SG3 – (Sour Gas) meets the requirements of NACE MR0175/ISO 15156-3 Corrigendum 2
(for Chloride conditions > 50 mg/l [ppm])
SP – Special Requirements - please specify
Note
1. PCTFE (Polychlorotrifluoroethylene) is the exact equivalent of Kel-F®.
Copyright ©2008 Tyco Flow Control.All rights reserved. AGIMC-0342
6
Anderson Greenwood Gauge Valve Catalog
Block and Bleed,Multi-Port and OS&Y Valves
Block and Bleed Gauge Valves – M25 and M251
Product Overview
The M25 and M251 are two-valve single
outlet gauge valves that combine isolating,
calibrating, and venting facilities in a single
compact unit. These valves enable gauges,
pressure transmitters, or switches to be
reliably installed and serviced, by reducing
potential leak points.
The vent port is threaded 1/4-inch NPT on
all valves and is fitted with a plug. This
facilitates installation of exhaust piping/
tubing on hazardous services, which in turn
contributes to operator safety.
Features and Benefits • Dust coverprevents lubricant washout
• Compact designrequires minimum and keeps contaminants (dirt, rain, etc.)
space for operation and installation. out of bonnet assembly.
Lower valve weight increases strength
• Panel mount(optional) affords
at the process connection and reduces
opportunity to use high quality products
gauge whip.
in racks or panels.
• Cost savingsfrom reduced number
• Chrome plating of 316 SSprevents
of components required for instrument
galling or freezing of stem threads when
installation, also decreases possible
similar metals mate. CS valves use a
leak points.
303 SS stem.
• Easy instrument check calibration
• Rolled threadsprovide additional
using 1/4-inch FNPT vent/test port.
thread strength. The stem, bonnet, and
• Ball end stemeliminates seat galling, male NPT threads are rolled, not cut.
provides bubble-tight shutoff and long
• Mirror stem finishburnished to a
life. The hardened, non-rotating ball
16 RMS finish in the packing area
ensures perfect alignment closure.
enables smooth stem operation and
• Packing below threadsprevents extends packing life.
lubricant washout, thread corrosion, and
• Body-to-bonnet sealis metal-to-metal
keeps solids from entering the thread
in constant compression, isolating the
area, which can cause galling. It also
bonnet threads from process fluid
prevents process contamination.
corrosion. Eliminates possible tensile
• Adjustable packingadjusts easily – breakage of bonnet, and gives a reliable
loosen jam nut, tighten bushing slightly, seal point.
then retighten jam nut. Decreases
• Bonnet lockpinis another safety
packing replacement downtime and
feature which prevents the accidental
increases valve life.
separation of the bonnet from the body.
• Safety back seatingprevents stem However,normal valve maintenance and
blowout or accidental removal while in repair are still easily accomplished.
operation and provides a metal-to-metal
secondary stem seal while in the full
open position.
Copyright ©2008 Tyco Flow Control.All rights reserved. AGIMC-0342
7