Fundamentals and Applications of Microfluidics Second Edition For a complete listing of recent titles in theArtech House Integrated Microsystems Series, turn to the back of this book. Fundamentals and Applications of Microfluidics Second Edition Nam-Trung Nguyen Steven T. Wereley artechhouse.com Library of Congress Cataloging-in-Publication Data Nguyen, Nam-Trung, 1970– Fundamentals and applications of microfluidics/Nam-Trung Nguyen, Steve Wereley. —2nd ed. p. cm.—(Artech House integrated microsystems series) Includes bibliographical references and index. ISBN 1-58053-972-6 (alk. paper) 1. Fluidic devices. 2. Microfluidics. 3. Microeletromechanical systems. I. Wereley, Steven T. II. Title. III. Series: Integrated microsystems series. TJ853.N48 2006 620.1’06—dc22 2006045969 British Library Cataloguing in Publication Data Nguyen, Nam-Trung, 1970– Fundamentals and applications of microfluidics.—2nd ed.— (Artech House integrated microsystems series) 1. Fluidic devices 2. Micromechanics I. Title II. Wereley, Steven T. 620.1'06 ISBN-10 1-58053-972-6 ISBN-13 978-1-58053-972-2 Cover design by Igor Valdman © 2006 ARTECH HOUSE, INC. 685 Canton Street Norwood, MA 02062 Allrightsreserved.PrintedandboundintheUnitedStatesofAmerica.Nopartofthisbook maybereproducedorutilizedinanyformorbyanymeans,electronicormechanical,includ- ing photocopying, recording, or by any information storage and retrieval system, without permission in writing from the publisher. Alltermsmentionedinthisbookthatareknowntobetrademarksorservicemarkshave beenappropriatelycapitalized.ArtechHousecannotattesttotheaccuracyofthisinforma- tion.Useofaterminthisbookshouldnotberegardedasaffectingthevalidityofanytrade- mark or service mark. 10 9 8 7 6 5 4 3 2 1 DedicationTo my wife, Jill—my friend, my companion, and the love of my life To our daughter Kristi, our son-in-law Bill, and our two beautiful granddaughters, Megan and Apryl Contents Preface xi Acknowledgments xiii Chapter1 Introduction 1 1.1 WhatIsMicrofluidics? 1 1.1.1 RelationshipsAmongMEMS,Nanotechnology,andMicrofluidics 1 1.1.2 CommercialAspects 4 1.1.3 ScientificAspects 5 1.2 MilestonesofMicrofluidics 6 1.2.1 DeviceDevelopment 6 1.2.2 TechnologyDevelopment 8 1.3 OrganizationoftheBook 8 References 9 Chapter2 FluidMechanicsTheory 11 2.1 Introduction 11 2.1.1 IntermolecularForces 12 2.1.2 TheThreeStatesofMatter 14 2.1.3 ContinuumAssumption 15 2.2 ContinuumFluidMechanicsatSmallScales 18 2.2.1 GasFlows 19 2.2.2 LiquidFlows 23 2.2.3 BoundaryConditions 25 2.2.4 ParallelFlows 30 2.2.5 LowReynoldsNumberFlows 33 2.2.6 EntranceEffects 36 2.2.7 SurfaceTension 37 2.3 MolecularApproaches 39 2.3.1 MD 40 2.3.2 DSMCTechnique 42 2.4 Electrokinetics 44 2.4.1 Electro-osmosis 44 2.4.2 Electrophoresis 47 2.4.3 Dielectrophoresis 49 2.5 Conclusion 51 v vi FundamentalsandApplicationsofMicrofluidics Problems 52 References 53 Chapter3 FabricationTechniquesforMicrofluidics 55 3.1 BasicMicrotechniques 55 3.1.1 Photolithography 55 3.1.2 AdditiveTechniques 57 3.1.3 SubtractiveTechniques 59 3.1.4 PatternTransferTechniques 61 3.2 FunctionalMaterials 62 3.2.1 MaterialsRelatedtoSiliconTechnology 62 3.2.2 Polymers 67 3.3 Silicon-BasedMicromachiningTechniques 69 3.3.1 SiliconBulkMicromachining 69 3.3.2 SiliconSurfaceMicromachining 76 3.4 Polymer-BasedMicromachiningTechniques 81 3.4.1 ThickResistLithography 82 3.4.2 PolymericBulkMicromachining 86 3.4.3 PolymericSurfaceMicromachining 87 3.4.4 MicrostereoLithography 91 3.4.5 Micromolding 95 3.5 OtherMicromachiningTechniques 100 3.5.1 SubtractiveTechniques 101 3.5.2 AdditiveTechniques 103 3.6 AssemblyandPackagingofMicrofluidicDevices 104 3.6.1 WaferLevelAssemblyandPackaging 104 3.6.2 DeviceLevelPackaging 106 3.7 Biocompatibility 108 3.7.1 MaterialResponse 108 3.7.2 TissueandCellularResponse 109 3.7.3 BiocompatibilityTests 109 Problems 109 References 110 Chapter4 ExperimentalFlowCharacterization 117 4.1 Introduction 117 4.1.1 PointwiseMethods 117 4.1.2 Full-FieldMethods 118 4.2 OverviewofµPIV 122 4.2.1 FundamentalPhysicsConsiderationsofµPIV 122 4.2.2 SpecialProcessingMethodsforµPIVRecordings 138 4.2.3 AdvancedProcessingMethodsSuitableforBothMicro/Macro-PIV Recordings 141 4.3 µPIVExamples 144 4.3.1 FlowinaMicrochannel 144 4.3.2 FlowinaMicronozzle 146 4.3.3 FlowAroundaBloodCell 149 4.3.4 FlowinMicrofluidicBiochip 151 4.3.5 Conclusions 153 4.4 ExtensionsoftheµPIVTechnique 153 Contents vii 4.4.1 MicrofluidicNanoscope 153 4.4.2 MicroparticleImageThermometry 158 4.4.3 InfraredµPIV 167 4.4.4 ParticleTrackingVelocimetry 169 Problems 172 References 172 Chapter5 MicrofluidicsforExternalFlowControl 177 5.1 VelocityandTurbulenceMeasurement 177 5.1.1 VelocitySensors 177 5.1.2 ShearStressSensors 181 5.2 TurbulenceControl 189 5.2.1 Microflaps 190 5.2.2 Microballoon 191 5.2.3 MicrosyntheticJet 192 5.3 MicroairVehicles 193 5.3.1 Fixed-WingMAV 194 5.3.2 Flapping-WingMAV 195 5.3.3 Microrotorcraft 197 5.3.4 Microrockets 198 Problems 207 References 208 Chapter6 MicrofluidicsforInternalFlowControl:Microvalves 211 6.1 DesignConsiderations 213 6.1.1 Actuators 213 6.1.2 ValveSpring 234 6.1.3 ValveSeat 237 6.1.4 PressureCompensationDesign 238 6.2 DesignExamples 239 6.2.1 PneumaticValves 239 6.2.2 ThermopneumaticValves 240 6.2.3 ThermomechanicalValves 242 6.2.4 PiezoelectricValves 244 6.2.5 ElectrostaticValves 245 6.2.6 ElectromagneticValves 247 6.2.7 ElectrochemicalandChemicalValves 248 6.2.8 Capillary-ForceValves 250 6.3 Summary 250 Problems 251 References 251 Chapter7 MicrofluidicsforInternalFlowControl:Micropumps 255 7.1 DesignConsiderations 256 7.1.1 MechanicalPumps 256 7.1.2 NonmechanicalPumps 269 7.2 DesignExamples 288 7.2.1 MechanicalPumps 288 7.2.2 NonmechanicalPumps 298 7.3 Summary 303 viii FundamentalsandApplicationsofMicrofluidics Problems 303 References 304 Chapter8 MicrofluidicsforInternalFlowControl:MicroflowSensors 311 8.1 DesignConsiderations 311 8.1.1 DesignParameters 311 8.1.2 NonthermalFlowSensors 312 8.1.3 ThermalFlowSensors 317 8.2 DesignExamples 324 8.2.1 NonthermalFlowSensors 324 8.2.2 ThermalFlowSensors 327 8.3 Summary 335 Problems 336 References 336 Chapter9 MicrofluidicsforLifeSciencesandChemistry:Microneedles 339 9.1 DesignConsiderations 341 9.1.1 MechanicalDesign 341 9.1.2 DeliveryModes 346 9.2 DesignExamples 348 9.2.1 SolidMicroneedles 348 9.2.2 HollowMicroneedles 349 9.3 Summary 352 Problems 353 References 353 Chapter10 MicrofluidicsforLifeSciencesandChemistry:Micromixers 357 10.1 DesignConsiderations 359 10.1.1 ParallelLamination 360 10.1.2 SequentialLamination 363 10.1.3 SequentialSegmentation 364 10.1.4 SegmentationBasedonInjection 366 10.1.5 FocusingofMixingStreams 369 10.1.6 FormationofDropletsandChaoticAdvection 372 10.2 DesignExamples 374 10.2.1 PassiveMicromixers 374 10.2.2 ActiveMicromixers 383 10.3 Summary 386 Problems 388 References 389 Chapter11 MicrofluidicsforLifeSciencesandChemistry:Microdispensers 395 11.1 DesignConsiderations 395 11.1.1 DropletDispensers 395 11.1.2 In-ChannelDispensers 404 11.2 DesignExamples 408 11.2.1 DropletDispensers 408 11.2.2 In-ChannelDispensers 412 11.3 Summary 414 Problems 415
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