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Full Scale Plant Optimization in Chemical Engineering: A Practical Guide PDF

275 Pages·2022·24.953 MB·English
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FullScalePlantOptimizationinChemicalEngineering Full Scale Plant Optimization in Chemical Engineering A Practical Guide Živorad R. Lazic˙ Author AllbookspublishedbyWILEY-VCHarecarefully produced.Nevertheless,authors,editors,and Dr.ŽivoradR.Lazic˙ publisherdonotwarranttheinformation MilutinaMilankovica74/14 containedinthesebooks,includingthisbook, 11070NoviBeograd tobefreeoferrors.Readersareadvisedtokeep Serbia inmindthatstatements,data,illustrations, proceduraldetailsorotheritemsmay inadvertentlybeinaccurate. LibraryofCongressCardNo.:appliedfor BritishLibraryCataloguing-in-PublicationData Acataloguerecordforthisbookisavailable fromtheBritishLibrary. Bibliographicinformationpublishedby theDeutscheNationalbibliothek TheDeutscheNationalbibliothekliststhis publicationintheDeutsche Nationalbibliografie;detailedbibliographic dataareavailableontheInternetat <http://dnb.d-nb.de>. ©2022WILEY-VCHGmbH,Boschstr.12, 69469Weinheim,Germany Allrightsreserved(includingthoseof translationintootherlanguages).Nopartof thisbookmaybereproducedinanyform–by photoprinting,microfilm,oranyother means–nortransmittedortranslatedintoa machinelanguagewithoutwrittenpermission fromthepublishers.Registerednames, trademarks,etc.usedinthisbook,evenwhen notspecificallymarkedassuch,arenottobe consideredunprotectedbylaw. PrintISBN:978-3-527-35038-4 ePDFISBN:978-3-527-83729-8 ePubISBN:978-3-527-83728-1 oBookISBN:978-3-527-83727-4 CoverDesign: SCHULZGrafik-Design Typesetting Straive,Chennai,India Printedonacid-freepaper v Contents Preface ix Biography xii 1 TheBasicIdeas 1 1.1 Introduction 1 2 DesignofExperiments–DOE 3 2.1 The22FactorialDesigns 4 2.2 Effectsfor22FactorialDesigns 6 2.3 InteractionsBetweenFactors 6 2.4 StandardErrorfortheEffects 7 2.5 23FactorialDesign 7 2.6 Effectsforthe23FactorialDesigns 9 2.7 StandardErrorsofEffectsforTwo-andThree-LevelFactorial Designs 10 3 NeuralNetworkModeling–DataMining 17 3.1 DataPreprocessing 18 3.2 Building,Training,andVerifyingModel 19 3.3 ModelAnalyzing 21 3.4 What-IfsOptimization 25 3.5 DOEExperimentUsingNeuralNetworksModel 26 4 EvolutionaryOperation–EVOP 29 4.1 Small-ScaleandPlant-ScaleInvestigation 29 4.2 Scale-up 29 4.3 StaticandEvolutionaryOperation 30 4.4 AnalysisofInformationBoard 34 4.5 Three-FactorScheme 35 4.6 CurrentBest-KnownConditions 36 4.7 ChangeinMeanfora22FactorialDesignwithCenterPoint 38 4.8 StandardErrorsfortheEffects 38 vi Contents 4.9 TheEffectsandTheirStandardErrorsfora22DesignwithCenter Point 40 4.10 AnalysisofInformationBoardforThreeResponsesUsingFactorial Effects 40 4.11 23FactorialDesignEffects,Interpretation,andInformationBoard 41 4.11.1 AnEstimateofStandardDeviation 43 4.12 Dividingthe23FactorialDesignIntoTwoBlocks 45 4.13 23DesignwithTwoCenterPointsRuninTwoBlocks 45 4.13.1 TwoStandardErrorLimitsfortheOverallChangeinMean 46 5 DifferentTechniquesofEVOP 49 5.1 BoxEVOP–BEVOP 49 5.2 CalculationProcedureforTwo-FactorEVOP 50 5.3 CalculationProcedureforThree-FactorEVOP 54 5.4 BEVOPinPlant-ScaleExperiments 93 5.5 BEVOPApplications 96 5.6 BEVOPAdvantagesandDisadvantages 99 5.7 BEVOPSimulation 100 5.7.1 22BEVOPSimulation 100 5.7.1.1 SimulationNo.1 100 5.7.1.2 SimulationNo.2:22BEVOP 117 5.7.1.3 SimulationNo.3:22BEVOP 127 5.7.2 23BEVOPSimulation 134 5.7.2.1 SimulationNo.4 134 5.8 RotatingSquareEvolutionaryOperation–ROVOP 155 5.8.1 22ROVOP 155 5.8.2 MethodofAnalysis 157 5.8.3 22ROVOPSimulation 158 5.8.3.1 SimulationNo.5 158 5.8.4 23ROVOPSimulation 185 5.8.4.1 SimulationNo.6:23ROVOP 186 5.9 RandomEvolutionaryOperation–REVOP 198 5.9.1 REVOPSimulation 200 5.9.1.1 SimulationNo.7 200 5.10 Quick-StartEVOP–QSEVOP 204 5.10.1 ThewayQSEVOPworks 204 5.10.2 HowtoRecoverFrom“Hang-ups” 207 5.11 QSEVOPSimulation 208 5.11.1 SimulationNo.8 208 5.12 SimplexEvolutionaryOperation–SEVOP 214 5.12.1 TheBasicSimplexMethod 214 5.12.2 SimplexEvolutionaryOperation–SEVOP 223 5.12.3 SEVOPSimulation 228 5.12.3.1 SimulationS-9 228 Contents vii 5.12.3.2 SimulationS-10 231 5.13 SomePracticalAdviceAboutUsingEVOP 233 6 EVOPSoftware 235 AppendixA TheApproximateMethodofEstimatingtheStandardDeviation inEVOP 237 AppendixB 22-and23-FactorBoxEVOPCalculationswithCenterPoint 239 AppendixC ShortTableofRandomNormalDeviates 243 AppendixD HowManyCyclesAreNecessarytoDetectEffectsofReasonable Size 245 AppendixE MultipleResponses:TheDesirabilityApproach 247 References 253 Index 257

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