Table Of Content

1996 ANNUAL EDITORIAL INDEX Articles by Subject and Title Editorials Waupaca’s New Oxygen Plant (O/R) NORIO ainsi scene scissccsnvssnssennnassacnaal JAN Refractory Applications and Limitations............ MAY I Aisi sh nclucunerpselcnesrnncchssecsbanyweornilensenie FEB......... Pouring Ductile Iron BR Oe ic ncinsics sc es ses cisesccsceosepeceoscsnsnalem on a Continuous Mold Line eer Ser Refractory Applications Waltzing with Trojan Horses.................:::01 MAY. and Limitations—Part 2 IE ES ES ae an oo ‘Double-Shell’ Filter and Inoculation Filter Protecting the Priceless ....................sssssssssceeseen | Se for Cast Iron (T/D) The Unthinkable Happens .......................0:0000AUG Reduce Defects with Direct Pour Technology High School Confidential 5 Inoculation of Cast Iron Political Perspective y Casting 101—The Art Experience | DEE if Inoculation of Cast Iron—Part 2 A Dangerous Summer Vacation Casting Titanium at Duriron Charging Systems Metals/Alloys/Casting Processes for Today's Hungry Furnaces .................:0:0000+ NOV Alloys/Metals/Heat Treating .............0..c:cceseee JAN OIA ACOOTIES ........0..0..0c0sccnssccsssescesesseseeese JAN Automation/Technologies/Modernization Metal Pouring/Filtering Material Handling/Robotics................:ccceceeeeeee JAN SFSA Conference Focuses on Rapid Prototyping Ur I casicnncsscvencesnasennceyi FEB.......< 32 Statistical Process Control— Good I-DEAS for Investment Caster (O/R) FEB....... 62 Tracking Down a Criminal Materials Analysis System (T/D) eee SFSA Conference Focuses on Molten Metal Is Recycling Medium (T/D)............ MAR.......23 Latest Technology Automotive Components—The Squeeze Is On ..MAR......54 Good I-DEAS for Investment Caster (O/R) Cast-Fab Increases Production Materials Analysis System (T/D) Using Pyrotek Product (O/R) ...........:ceeeeeenees MAR Molten Metal Is Recycling Medium (T/D) MAR Light Weight Engine Blocks (T/D) Automotive Components—The Squeeze Is On .. MAR Nitrogen Alloying Under Pressure (T/D) Filtration and Inoculation in One Step (T/D) The Bell Tolls: Foundry Technology Neutrons for NDT (T/D) In The History Of Culture ‘Breeding’ Technique Creates Using Castings to Make Castings..................00 MAY Silicon-Germanium Material (T/D) Wear Resistant Material (T/D) The Bell Tolls: Foundry Technology Compacted Graphite Iron In The History Of Culture Powers German Touring Car (T/D) Waupaca’s New Oxygen Plant (O/R) Synthetic Diamonds on the March (T/D) Hydrogen Powered Cars (T/D) Carbon Raisers and Cast Irons ...............::ce0 AUG An Innovative Coordinate Centrifugally Cast ZA Alloys.................:000++AUG Measuring Machine (T/D) Cooling Systems for Permanent Mold Casting ....AUG Using Castings to Make Castings....................0..4. MAY Compacted Graphite Iron Powers German Touring Car (T/D) Synthetic Diamonds on the March (T/D) Casting 101—The Art Experience Harvesting Waste Metals at a Profit (O/R) Diamond Coating Technique (T/D) ‘Double-Shell’ Filter and Inoculation Filter Inoculation of Cast Iron—Part 2 for Cast Iron (T/D) Casting Titanium at Duriron Centrifugally Cast ZA Alloys Nitrogen Alloying Under Pressure (T/D).............NOV Reduce Defects with Direct Pour Technology Process Control for Precision Crane Valves Gets New Molding Lines (O/R) Lost Foam Casting—Part 1 Developing World Class Castings Italian Foundry Reduces Melting/Refractories/Pouring/Filtering Wood Pattern Use (O/R) Alloys/Metals/Heat Treating ...............:cccccccceeees JAN Navistar’s Race Against Time Melting/Refractories Automatic Molding Machine Metal Pouring/Filtering Brings Outsourcing Inside (O/R) Refractories Revisited: A Review and Outlook ...MAR Automatic Image Analysis System (T/D) Cast-Fab Increases Production Electronically Controlled Using Pyrotek Product (O/R) Hardness Testing (T/D) Filtration and Inoculation in One Step (T/D) Nitrogen Alloying Under Pressure (T/D) Nitrogen Alloying Under Pressure (T/D) 28 FOUNDRY MANAGEMENT & TECHNOLOGY February 1997 1996 ANNUAL EDITORIAL INDEX Articles by Subject and Title Editorials Waupaca’s New Oxygen Plant (O/R) NORIO ainsi scene scissccsnvssnssennnassacnaal JAN Refractory Applications and Limitations............ MAY I Aisi sh nclucunerpselcnesrnncchssecsbanyweornilensenie FEB......... Pouring Ductile Iron BR Oe ic ncinsics sc es ses cisesccsceosepeceoscsnsnalem on a Continuous Mold Line eer Ser Refractory Applications Waltzing with Trojan Horses.................:::01 MAY. and Limitations—Part 2 IE ES ES ae an oo ‘Double-Shell’ Filter and Inoculation Filter Protecting the Priceless ....................sssssssssceeseen | Se for Cast Iron (T/D) The Unthinkable Happens .......................0:0000AUG Reduce Defects with Direct Pour Technology High School Confidential 5 Inoculation of Cast Iron Political Perspective y Casting 101—The Art Experience | DEE if Inoculation of Cast Iron—Part 2 A Dangerous Summer Vacation Casting Titanium at Duriron Charging Systems Metals/Alloys/Casting Processes for Today's Hungry Furnaces .................:0:0000+ NOV Alloys/Metals/Heat Treating .............0..c:cceseee JAN OIA ACOOTIES ........0..0..0c0sccnssccsssescesesseseeese JAN Automation/Technologies/Modernization Metal Pouring/Filtering Material Handling/Robotics................:ccceceeeeeee JAN SFSA Conference Focuses on Rapid Prototyping Ur I casicnncsscvencesnasennceyi FEB.......< 32 Statistical Process Control— Good I-DEAS for Investment Caster (O/R) FEB....... 62 Tracking Down a Criminal Materials Analysis System (T/D) eee SFSA Conference Focuses on Molten Metal Is Recycling Medium (T/D)............ MAR.......23 Latest Technology Automotive Components—The Squeeze Is On ..MAR......54 Good I-DEAS for Investment Caster (O/R) Cast-Fab Increases Production Materials Analysis System (T/D) Using Pyrotek Product (O/R) ...........:ceeeeeenees MAR Molten Metal Is Recycling Medium (T/D) MAR Light Weight Engine Blocks (T/D) Automotive Components—The Squeeze Is On .. MAR Nitrogen Alloying Under Pressure (T/D) Filtration and Inoculation in One Step (T/D) The Bell Tolls: Foundry Technology Neutrons for NDT (T/D) In The History Of Culture ‘Breeding’ Technique Creates Using Castings to Make Castings..................00 MAY Silicon-Germanium Material (T/D) Wear Resistant Material (T/D) The Bell Tolls: Foundry Technology Compacted Graphite Iron In The History Of Culture Powers German Touring Car (T/D) Waupaca’s New Oxygen Plant (O/R) Synthetic Diamonds on the March (T/D) Hydrogen Powered Cars (T/D) Carbon Raisers and Cast Irons ...............::ce0 AUG An Innovative Coordinate Centrifugally Cast ZA Alloys.................:000++AUG Measuring Machine (T/D) Cooling Systems for Permanent Mold Casting ....AUG Using Castings to Make Castings....................0..4. MAY Compacted Graphite Iron Powers German Touring Car (T/D) Synthetic Diamonds on the March (T/D) Casting 101—The Art Experience Harvesting Waste Metals at a Profit (O/R) Diamond Coating Technique (T/D) ‘Double-Shell’ Filter and Inoculation Filter Inoculation of Cast Iron—Part 2 for Cast Iron (T/D) Casting Titanium at Duriron Centrifugally Cast ZA Alloys Nitrogen Alloying Under Pressure (T/D).............NOV Reduce Defects with Direct Pour Technology Process Control for Precision Crane Valves Gets New Molding Lines (O/R) Lost Foam Casting—Part 1 Developing World Class Castings Italian Foundry Reduces Melting/Refractories/Pouring/Filtering Wood Pattern Use (O/R) Alloys/Metals/Heat Treating ...............:cccccccceeees JAN Navistar’s Race Against Time Melting/Refractories Automatic Molding Machine Metal Pouring/Filtering Brings Outsourcing Inside (O/R) Refractories Revisited: A Review and Outlook ...MAR Automatic Image Analysis System (T/D) Cast-Fab Increases Production Electronically Controlled Using Pyrotek Product (O/R) Hardness Testing (T/D) Filtration and Inoculation in One Step (T/D) Nitrogen Alloying Under Pressure (T/D) Nitrogen Alloying Under Pressure (T/D) 28 FOUNDRY MANAGEMENT & TECHNOLOGY February 1997 1996 ANNUAL EDITORIAL INDEX New Urethane Elevator Buckets Sand/Binders/Sand Preparation Impress Grede Foundry (O/R) Sand/Binders/Sand Preparation/ Air Compressors Are ‘Heart’ of Foundry (O/R)...NOV Mold & Coremaking Computer Tracks Shipments Molding at Navistar’s Waukesha Foundry (O/R)............. NOV Sand Binder Systems Part XI— Test for Recycled Magnesium (T/D) The Phenolic Urethane Amine Auburn Foundry Opens Cold Box System Greenfield Iron Casting Plant Sand Binder Systems Part XII— Metalcasting for the 21st Century Hot Box, Warm Box, and Core Oil Process Control for Precision Sand Binder Systems Part XIII— Lost Foam Casting—Part 1 Silicate CO2, Silicate No-Bake, Grinder Quickly Cleans Aluminum CO, Cured Alkaline Phenolic Oil Burner Housings (O/R) Innovative Relationship Makes the Possible Practical Material Handling/Robotics Silo Cleaning Without Entry (O/R) Sand/Binders/Sand Preparation/ Mold & Coremaking Shakeout/Cleaning/Finishing Material Handling/Robotics Material Handling/Robotics Shakeout/Cleaning/Finishing....................cc000 JAN Shakeout/Cleaning/Finishing Harvesting Waste Metals at a Profit (O/R) Cast-Fab Increases Production It’s Not as Easy as It Looks: Using Pyrotek Product (O/R) Selecting a Lift Truck Aloranve Perecesti escde cesesaeees APR Overhead Cranes for Foundry Applications ....... NOV......26 Blast Finishing for Small Areas (T/D) Charging Systems Grinder Quickly Cleans Aluminum for Today’s Hungry Furnaces Oil Burner Housings (O/R) The Important Role of Material Handling New Urethane Elevator Buckets Computers/Software Impress Grede Foundry (O/R) Maintenance Silo Cleaning Without Entry (O/R) Testing/Measurement/Quality Computer Tracks Shipments Rapid Prototyping at Navistar’s Waukesha Foundry (O/R) Statistical Process Control— Tracking Down a Criminal Molding/Coremaking/Tooling Good I-DEAS for Investment Caster (O/R) Sand/Binders/Sand Preparation/ Automotive Components—The Squeeze Is On . MAR Mold & Coremaking Patternmaker/Foundry Speeds aisdilia i icleensnveceunurecin ssconnceseeint JAN Prototype Production (O/R) Sand Binder Systems Part XI— Introduction to Nondestructive Testing The Phenolic Urethane Amine Rapid Prototyping Update Cold Box System Keeping Safe with Software Rising from the Ashes Italian Foundry Reduces Sand Binder Systems Part XI]— Wood Pattern Use (O/R) Hot Box, Warm Box, and Core Oil .................... MAR Computer Tracks Shipments Sand Binder Systems Part XIII— at Navistar’s Waukesha Foundry (O/R) Silicate CO, Silicate No-Bake, CO, Cured Alkaline Phenolic Management/Labor/Quality/Productivity Patternmaker/Foundry Speeds Maintenance Prototype Production (O/R) Rising from the Ashes Crane Valves Gets New Molding Lines (O/R) Forecasting for Castings 1996 Pouring Ductile [ron Innovative Relationship on a Continuous Mold Line Makes the Possible Practical Navistar’s Race Against Time AlliedSignal, DOE Team Up for the Future Casting Titanium at Duriron Deliberate Disaster Automatic Molding Machine Selling Foundry Safety Brings Outsourcing Inside (O/R) What Triggers an OSHA Visit? .............:ccceeeees JUL Air Compressors Are ‘Heart’ of Foundry (O/R)...NOV NQS 9000—A Quality Program for Foundries ....SEP Outlook ’97—An Ebbing Tide? ..............ccccceee DEC Auburn Foundry Opens Greenfield Iron Casting Plant February 1997 FOUNDRY MANAGEMENT & TECHNOLOGY 29 1996 ANNUAL EDITORIAL INDEX Environment/Health/Safety Patternmaker/Foundry PUN RMINISES sniac tose eeE NG ivitsn chav desea ddasavesevnnuiey JAN .....H-1 Speeds Prototype Production (O/R) Environment/Health/Safety Using Castings to Make Castings Rising from the Ashes .................:.:sscsscssseseeneseees FEB Rapid Prototyping Update Molten Metal Is Recycling Medium (T/D)............ MAR......23 Italian Foundry Reduces Harvesting Waste Metals at a Profit (O/R) Wood Pattern Use (O/R) Deliberate Disaster Selling Foundry Safety Shows/Associations/Societies/Conferences What Triggers an OSHA Visit? ...........0.. cece JUL SFSA Conference Focuses Respirator Fit Testing: on Latest Technology Which Method Works Best? ..................:cccc0e JUL 100 Years of AFS—An Historical Retrospective MAR Keeping Safe with Software Making the Most of CastExpo '96 Navistar’s Race Against Time The 100th Casting Congress, CastExpo— Silo Cleaning Without Entry (O/R) AFS Returns to its Roots Test for Recycled Magnesium (T/D) Gingrich, O’Leary Keynote Air War: EPA’s Extreme PM Proposal Successful Conference Philly Hosts CIATF’s 62nd Testing/Inspection/Measurement World Foundry Congress ...........ccccceseseeeeeeneneees JUN.......52 Testing/Measurement/Quality..............0..0:cceeeee JAN - Hannover—the World’s Largest Industrial Fair ..AUG Environment/Health/Safety ................c:cccccceceeeeee JAN ......J-1 Developing World Class Castings Portable CMMs: Affordable Accuracy NQS 9000—A Quality Program for Foundries .... Materials Analysis System (T/D) CDC Seminar Gives Insight Into Merger Neutrons for NDT (T/D) Metalcasting for the 21st Century The Bell Tolls: Foundry Technology In The History Of Culture Marketing/Purchasing/Advertising An Innovative Coordinate Making the Most of CastExpo ‘96 Measuring Machine (T/D) AlliedSignal, DOE Team Up for the Future Introduction to Nondestructive Testing It’s Not as Easy as It Looks: Coordinate Measuring Machine (T/D) Selecting a Lift Truck Analyzing Elemental Analyzers .....................006 OCT......30 Articles by Authors Automatic Image Analysis System (T/D) NOV Electronically Controlled Archibald, Jim Hardness Testing (T/D) Sand Binder Systems Part XI— Test for Recycled Magnesium (T/D) The Phenolic Urethane Amine Process Control for Precision Cold Box System Lost Foam Casting—Part 1 Bates, Charles Process Control for Precision Government Affairs/International Events Lost Foam Casting—Part 1 Environment/Health/Safety Cahill, Virginia D. Forecasting for Castings 1996 100 years of AFS—An Historical Making the Most of CastExpo 96 Retrospective Freedom-Fighting Foundrymen The 100th Casting Congress, CastExpo— The 100th Casting Congress, AFS Returns to its Roots CastExpo—AFS Returns to its Roots ................ APR Friendly Fire Gingrich, O’Leary Keynote A Dangerous Summer Vacation Successful Conference Calhoun, Katherine Philly Hosts CIATF’s 62nd DORI NII 655i. 0 ,socesevessssicsssveescoscontead FEB World Foundry Congress ..............:c:ccccceseeseeeees JUN Carey, Paul R. AlliedSignal, DOE Team Up for the Future Sand Binder Systems Part XI— Selling Foundry Safety...................ccsccscssssssssseen JUL The Phenolic Urethane Amine What Triggers an OSHA Visit? .........0.0.0ccccee JUL Cold Box System Hannover—the World’s Largest Industrial Fair ..AUG Sand Binder Systems Part XII— Developing World Class Castings Hot Box, Warm Box, and Core Oil CDC Seminar Gives Insight Into Merger Sand Binder Systems Part XIIJ— Metalcasting for the 21st Century Silicate CO2, Silicate No-Bake, Air War: EPA’s Extreme PM Proposal CO, Cured Alkaline Phenolic Rapid Prototyping Chakrabarti, Dr. A.K. Rapid Prototyping Centrifugally Cast ZA Alloys 30 FOUNDRY MANAGEMENT & TECHNOLOGY February 1997 1996 ANNUAL EDITORIAL INDEX Clark, R.B. Miller, Brian Refractory Applications and Limitations............ MAY Process Control for Precision Refractory Applications Lost Foam Casting—Part 1 and Limitations, Part 2 Outten, John Colton, Craig E. Reduce Defects with Direct Pour Technology ....AUG.... Respirator Fit Testing: Which Method Is Best? ..JUL ....... 28 Peters, Dean M. Derr, James [email protected] What Triggers an OSHA Visit? ..................:0c000+ JUL ....... 24 ROT ee ee Re nea.” FEB Doza, D.K. Forecasting for Castings 1996 Refractory Applications and Limitations............MAY ......28 Forgers Are Not Felons. ................cccccsscssessesseseees APR.......05 Engels, Gerhard Gingrich, O’Leary Keynote The Bell Tolls: Foundry Technology Successful Conference In The History Of Culture Rapid Prototyping Update Fedorchak, Jeff Philly Hosts CIATF’s Air War: EPA’s Extreme PM Proposal 62nd World Foundry Congress ............:..cee JUN Heine, Hans J. Protecting the Priceless .................:.:ccscsscsseeseseees JUL SFSA Conference Focuses High School Confidential on Latest Technology Political Perspective Refractories Revisited: A Review and Outlook ..MAR Casting Titanium at Duriron Abrasive Personalities | Tem Waltzing with Trojan Horses .................0:ccccee MAY The Important Role of Material Handling Introduction to Nondestructive Testing Outlook ’97-An Ebbing Tide? ................cceeeee DEC The Unthinkable Happens Rakowski, Leo R. Hannover—The World’s Largest Portable CMMs: Affordable Accuracy Industrial Fair Remalia, David Developing World Class Castings Charging Systems CDC Seminar Gives Insight Into Merger for Today’s Hungry Furnaces Analyzing Elemental Analyzers ......................0+. OCT Rodgers, Robert C. Metalcasting for tle 21st Century Auburn Foundry Opens Greenfield Kaufmann, H. Iron Casting Plant Automotive Components—The Squeeze Is On ..MAR......54 Sanderson-Engels, Susanne Kennedy, John S. Jr. The Bell Tolls: Foundry Technology Overhead Cranes for Foundry Applications ...... NOV in The History Of Culture Kren, Louis A. Seaton, William Dihydrogen Oxide Pouring Ductile Iron Freedom-Fighting Foundrymen on a Continuous Mold Line Selling Foundry Safety Sheldon, David NQS 9000—A Quality Program for Foundries ....SEP Process Control for Precision Langrish, Andrea Lost Foam Casting—Part 1 It’s Not as Easy as it Looks: Sturtz, Greg Selecting a Lift Truck Sand Binder Systems Part XIII— Lerner, Dr. Yury S. Silicate CO2, Silicate No-Bake, Cooling Systems for Permanent Mold Casting ....AUG CO, Cured Alkaline Phenolic Littleton, Harry Terrell, Peter B. Process Control for Precision Carbon Raisers and Cast Irons Lost Foam Casting—Part 1 Carbon Raisers and Cast Irons—Part 2 Loper Jr., Carl R. Van Huss, Kenneth W. Inoculation of Cast Iron Keeping Safe with Software Inoculation of Cast Iron—Part 2 Vondra, Dr. L. Fred Makary, Vaughn Using Castings to Make Castings Statistical Process Control— Weisgal, Margit B. Tracking Down a Criminal Making the Most of CastExpo 96 McKibben, Ken Workman, J.A. Pouring Ductile Iron Refractory Applications and Limitations on a Continuous Mold Line Wuepper, Thomas McNichols, Moira Pouring Ductile Iron Casting 101—The Art Experience on a Continuous Mold Line February 1997 FOUNDRY MANAGEMENT & TECHNOLOGY 31