Formulas and Calculations for Drilling, Production, and Workover Third Edition Formulas and Calculations for Drilling, Production, and Workover All the Formulas You Need to Solve Drilling and Production Problems Third Edition William Lyons Tom Carter Norton J. Lapeyrousse AMSTERDAM (cid:129) BOSTON (cid:129) HEIDELBERG (cid:129) LONDON NEW YORK (cid:129) OXFORD (cid:129) PARIS (cid:129) SAN DIEGO SAN FRANCISCO (cid:129) SINGAPORE (cid:129) SYDNEY (cid:129) TOKYO Gulf Professional Publsihing is an imprint of Elsevier GulfProfessionalPublishingisanimprintofElsevier 225WymanStreet,Waltham,MA02451,USA TheBoulevard,LangfordLane, Kidlington,Oxford,OX51GB,UK #2012ElsevierInc.Allrightsreserved. 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ISBN:978-1-85617-929-4 ForinformationonallGulfProfessionalPublishingpublications, visitourwebsite:www.elsevierdirect.com 11 12 13 9 8 7 6 5 4 3 2 1 PrintedintheUnitedStatesofAmerica P REFACE Overthepastseveralyears,hundredsofoilfieldpersonnelhavetold methattheyhaveenjoyedthisbook.Someuseitasasecondaryref- erence source, some use it as their primary source for formulas and calculations, and some use it to reduce the volume of materials they mustcarrytotherigfloororjobsite.Regardlessofthereasonpeople use it, the primary purpose of this book is to provide a convenient source of reference to those people who don’t use formulas and cal- culations on a regular basis. Intheprefacetothefirstedition,Imentionedadrillerwhocarried abriefcasefullofbookswithhimeachtimehewenttotherigfloor. I also spoke of a drilling supervisor who carried two briefcases of books. This book should reduce the number of books each of them needs to perform his job. Thisbookisstillintendedtoserveoilfieldworkersfortheentirety oftheircareers.Ihaveaddedseveralformulasandcalculations,some in English field units and some in metric units. I have also added the Volumetric Procedure, the Lubricate and Bleed Procedure (both Volume and Pressure Methods), and stripping procedures (both the StripandBleedProcedureandtheCombinedStrippingandVolumetric Procedure). This book has been designed for convenience. It will occupy very little space in anyone’s briefcase. It has a spiral binding so it will layflatandstayopenonadesk.TheTableofContentsandtheIndex makelookingupformulasandcalculationsquickandeasy.Examples are used throughout to make the formulas as easy as possible to ix x Preface understand and work, and often exact words are used rather than symbols. Thisbookisdedicatedtothethousandsofoilfieldhandsworldwide whohavetouseformulasandcalculations,whetheronadailybasisor onceortwiceayear,andwhohaveproblemsrememberingthem.This book should make their jobs a little easier. chapter one B E ASIC QUATIONS 1.0 Terminology The term density as used in USCS/British oil field terminology is a slangtermforavaluethatisactuallyspecificweight.Specificweight isintheunitsoflb/ft3orlb/gallon(ppg).ActualdensityintheUSCS/ British would be the specific weight term divided by 32.2ft/sec2 and wouldresultinaUSCS/Britishdensityofslug/ft3.Neitherthedensity termnortheactualdensitytermisusedinthisbook.Thisbookuses thetermmudweight(MW)forspecificweight(lb/ft3orppg).Density isusedonlywhenreferringtotheSI-metricvaluesofkg/m3,kg/liter, and gram/cm3 (which are actual density values in that unit system) and for the term ECD. 1.1 Mud Weight MW (lb/ft3), Mud Weight MW (ppg), and Specific Gravity (SG) [USCS/British] Definition: Mud weight of fresh water MW (lb/ft3) MW ¼62:4lb/ft3 ð1:1Þ fw Example: Mud weight of fresh water MW (ppg) 0 1 MW ¼@62:4Að231Þ fw ð12Þ3 ð1:2Þ MW ¼8:34ppg fw where: 1gal ¼ 231in.3 1 ft ¼ 12 in. FormulasandCalculationsforDrilling,Production,andWorkover 1 #2012ElsevierInc.Allrightsreserved.DOI:10.1016/B978-1-85617-929-4.00001-4 2 FormulasandCalculationsforDrilling,Production,andWorkover Example: Specific gravity of fresh water SG (cid:2) (cid:3) 62:4 SG ¼ ¼1:0 ð1:3Þ fw 62:4 or (cid:2) (cid:3) 8:34 SG ¼ ¼1:0 ð1:4Þ fw 8:34 Example: SG of a mud weight of 12.0 ppg (cid:2) (cid:3) 12:0 SG ¼ ¼1:44 ð1:5Þ m 8:34 1.2 Density r (kg/m3 or kg/liter), Mud Weight MW (N/m3 or N/liter), and Specific Gravity (SG) [SI-Metric] Definition: Mud density of fresh water r (kg/m3) r ¼1000:0kg/m3 ð1:6Þ fw Example: Mud density of fresh water r (kg/liter) r ¼1000:0ð10(cid:2)3Þ fw r ¼1:0kg/liter fw where: 1 liter ¼ 10(cid:2)3m3 Example: Mud weight of fresh water MW (N/m3) MW ¼1000:0g¼1000:0ð9:81Þ fw MW ¼9810:0N/m3 fw where: g ¼ 9.81m/sec2 Example: Mud weight of fresh water MW (N/liter) MW ¼1:0g¼1:0ð9:81Þ fw MW ¼9:81N/liter fw BasicEquations 3 Example: Specific gravity of fresh water SG (using density) (cid:2) (cid:3) 1000:0 SG ¼ ¼1:0 fw 1000:0 or (cid:2) (cid:3) 1:0 SG ¼ ¼1:0 fw 1:0 Example: Specific gravity of fresh water SG (using mud weight) (cid:2) (cid:3) 9810:0 SG ¼ ¼1:0 fw 9810:0 or (cid:2) (cid:3) 9:81 SG ¼ ¼1:0 fw 9:81 Conversion: Mud weight of 12.0 ppg to mud weight MW (N/liter) MW¼12:0ð1:175Þ¼14:1N/liter ð1:7Þ where: 1 ppg ¼ 1.175N/liter Example: Mud weight of 14.1N/liter to density r (kg/liter) (cid:2) (cid:3) 1 r ¼14:1 ¼1:44kg/liter m g Example: SG of mud using density of 1.44kg/liter (cid:2) (cid:3) 1:44 SG ¼ ¼1:44 m 1:0 Example: SG of a mud with a specific weight of 14.1N/liter (cid:2) (cid:3) 14:1 SG ¼ ¼1:44 m 9:81 4 FormulasandCalculationsforDrilling,Production,andWorkover Table1-1 MudWeightandDensityConversionFactorsSummary From To Density MudWt MudWt SG Multiplyby lb/ft3 lb/gal 0.052 lb/ft3 SG (1/62.4) lb/gal SG (1/8.34) kg/m3 N/m3 9.81 kg/liter N/liter 9.81 kg/m3 N/liter (9.81/1000) N/liter SG (1/9.81) N/m3 SG (1/9810) 1.3 Hydrostatic Pressure (P) and (p) [USCS/British] Definition: Hydrostatic pressure P (lb/ft3) at a depth H (ft) below surface is Pðlb/ft2Þ¼MW ðlb/ft3ÞHðftÞ ð1:8Þ where: H (ft) is true vertical depth (TVD) Example: Pressure (lb/ft2) in fresh water at a depth of 1000ft P¼ð62:4Þð1000Þ¼62,400lb/ft2 Example: Pressure (lb/ft2) in 12.0 ppg at a depth of 1000ft P¼ð89:9Þð1000Þ¼89,900lb/ft2 Definition: Hydrostatic pressure p (psi) at a depth H (ft) below sur- face is (using equation (1.8)) (cid:4) (cid:5) pðpsiÞð12Þ2 ¼MW lb/ft3 HðftÞ which reduces to ! 1 pðpsiÞ¼MWðlb/ft3Þ HðftÞ ð12Þ2 BasicEquations 5 or pðpsiÞ¼0:00695MWðlb/ft3ÞHðftÞ ð1:9Þ Example: Pressure (psi) in fresh water at a depth of 1000ft p¼0:00695ð62:4Þð1000Þ¼434psi Example: Pressure (psi) in 12.0 ppg at a depth of 1000ft P¼0:00695ð89:9Þð1000Þ¼624psi Definition: Hydrostatic pressure p (psi) at a depth H (ft) below sur- face is (using equation (1.8)) ! ð12Þ3 pðpsiÞð12Þ2 ¼MWðppgÞ HðftÞ 231 which reduces to (cid:2) (cid:3) 12 pðpsiÞ¼MWðppgÞ HðftÞ 231 or pðpsiÞ¼0:052MWðppgÞHðftÞ ð1:10Þ Example: Pressure (psi) in fresh water at a depth of 1000ft p¼0:052ð8:34Þð1000Þ¼434psi Example: Pressure (psi) in 12.0 ppg mud at a depth of 1000ft p¼0:052ð12:0Þð1000Þ¼624psi 1.4 Hydrostatic Pressure (P) and (p) [SI-Metric] Definition: Hydrostatic pressure P (N/m2) at a depth H (m) below surface is (using N/m3) PðN/m2Þ¼MWðN/m3ÞHðmÞ ð1:11Þ