COND 01 10 POppy EVANS AND AARIS SHERIN F O R M S F O L D S S I Z E S SECOND EDITION © 2008, 2011 by Rockport Publishers,lnc. All rights reserved. No part of this book may be reproduced in any form without written permission of the copyright owners. All images in this book have been reproduced with the knowledge and prior consent of the artists concerned, and no responsibility is accepted by producer, publisher, or printer for any infringement of copyright or otherwise, arising from the contents of this publication. Every effort has been made to ensure that credits accurately comply with information supplied. We apologize for any inaccuracies that may have occurred and will resolve inaccurate or missing information in a subsequent reprinting of the book. First published in the United States of America by Rockport Publishers, a member of Quayside Publishing Group 100 Cummings Center Suite 406-L Beverly, Massachusetts 01915-6101 Telephone: (978) 282-9590 Fax: (978) 283-2742 www.rockpub.com Digital edition: 978-1-61673-654-5 Softcover edition: 978-1-59253-461-6 The Library of Congress has cataloged the earlier edition as follows: Evans, Poppy Forms, folds, and sizes: all the details graphic designers need to know but can neverfind / Poppy Evans. p. cm. Includes bibliographical references. ISBN 1-59253-054-0 (vinyl) 1. Printing-Handbooks, manuals, etc. 2. Graphic design (Typography) Handbooks, manuals, etc. 3. Packaging-Handbooks, manuals, etc. 4. Shippers' guides. I. Title. Z244.3.E83 2004 686.2-dc22 2003026487 CIP ISBN-13: 978-1-59253-461-6 ISBN-10: 1-59253-461-9 10 9 8 7 6 5 4 3 2 1 Interior Design: Peter King & Company Page Layout: Rockport Publishers Cover Design: Rockport Publishers Printed in China ALL THE DETAILS GRAPHIC DESIGNERS NEED TO KNOW BUT CAN NEVER FIND ::a til " m < C 0 m ;:c r- til n -< r- s: ~ ~ VI VI VI-C ~ C"l :I: :I: SECOND EDITION 0 c m VI ::a m ;:c -I -I -t VI VI POPPY EVANS AND AARIS SHERIN o Contents 7 INTRODUCTION CHAPTER 6: NEW 58 GRID DESIGN BASICS CHAPTER 1: 8 MEASUREMENT CONVERSION CHARTS 58 Types of Grids 59 Anatomy of a Grid 8 Millimeters, Points, and Picas to Inches 59 Working with Grids 8 Inch Decimals to Inch Fractions 64 Typographic Unit Grids 9 Conversion Formulas 65 Composite Grids 9 Metric to Imperial Equivalents 66 Modular Grids CHAPTER 2: 67 Hierarchical Grids 10 COPYRIGHT AND TRADEMARK STANDARDS CHAPTER 7: 68 PAPER 10 Copyright 10 Public Domain 68 North American Sheet Sizes 11 Transferring Rights 69 International, or ISO, Sheet Sizes 11 Trademarks and Service Marks 72 Basis Weight Equivalents 73 Grammage CHAPTER 3: 74 Caliper, Bulk, and PPI 12 PROOFREADING AND COPYWRITING 75 Basis Weight/Caliper Equivalents 76 Finishes 12 Proofreaders' Symbols 13 Footnotes 76 Grain 78 Paper Estimator 13 Abbreviation Guide 79 Paper Usage Guide 18 Number and Numeral Usage CHAPTER 4: CHAPTER 8: 20 IMAGING AND COLOR 80 BINDINGS AND FOLDS 20 Image File Formats 80 Standard Binding Types 20 Photographic Options 82 Which Binding Method Works Best? 21 Standard Camera Formats and Sizes 83 Common Fold Styles 22 Halftone Screens 84 Paper Grain and Folding 24 Tint Values for Halftone Screens 85 Tolerances for Gatefolds, Barrel, or 25 Duotones Roll Folds 26 Finding the Best Scanning Resolution 27 Scaling an Image CHAPTER 9: 86 ENVELOPES AND FOLDERS CHAPTER 5: 86 Envelope Construction 28 TYPE 87 Standard Envelope Styles and Sizes 28 Type Basics and Terminology 88 Window Size and Position 28 Categorizing Typefaces 91 International Envelope Sizes 29 Serif and Sans Serif 92 Printing Considerations for Envelopes 31 Measuring Type 93 Pocket Folder Styles 33 Type Guide 97 Printing Considerations for Pocket 34 Ways to Identify Typefaces Folders 35 Text Typefaces CHAPTER 10: 155 Glossy versus Matte Finishes 98 PACKAGING STYLES 157 Proofing Methods 98 Tray-Style Cartons CHAPTER 14: NEW 101 Basic Tube-Style Cartons 158 GREENING GRAPHIC DESIGN 102 Basic Closure Types 106 Folders, Sleeves, and Other Types 158 The Shift Toward Sustainable Practice of Folding Cartons 160 Sustainable Materials and Production 111 Set-up Boxes for Print Design 116 Common Styles of Stock Plastic 162 Sustainable Vocabulary Containers 164 Fiber Sourcing and Paper Production 120 Paper Bags 165 Chain of Custody 166 Certifications 122 Plastic Bags 169 Paper Production 170 Recycled Paper CHAPTER 11: 172 Paper from Mixed Sources 124 POSTAL STANDARDS 174 Printing 124 General Mail Classifications and 178 Guide to Environmentally Friendly Requirements Papers 126 Size Requirements for Flat Mail 128 Postcard Paper Stock Requirements CHAPTER 15: NEW 128 Thickness Requirements for Flat Mail 180 ONLINE DESIGN 128 Size Requirements for Packages 180 Website Basics 128 Rate Classifications and Delivery Time 183 Web Design Software for Domestic Mail 184 The World Wide Web Consortium 129 Package Standards for Mailing 185 Creating a Website 131 Extra USPS Services 1 187 Websafe Color Palette 133 Mail Piece Design Expertise 188 Using Images Online 137 Postal Websites 190 Typography on the Web 193 Working with Levels of Hierarchy CHAPTER 12: 194 Building Websites 140 BAR CODE STANDARDS 140 General Standards for UPC Bar Codes CHAPTER 16: NEW 141 Guide to Color-Correct Bar Coding 206 CORE DESIGN JOBS 142 Reflectance Values of Four-Color 206 Websites Combinations on Uncoated Stock 208 Identity Design and Logos 212 Brochures CHAPTER 13: 215 Package Design 146 PRINTING AND FINISHING 146 General Guide to Printing Processes 218 GLOSSARY 149 Trapping Tolerances 234 RECOMMENDED READING 150 Types of Offset Lithography 238 PROCESS COLOR FINDER 154 Offset Inks 154 Varnishes and Protective Liquid 328 INDEX Coatings 340 ABOUT THE AUTHORS o Introduction Graphic designers and others responsible for preparing printed materials frequently refer to a variety of diagrams, swatches, templates, conversion tables, and other resources that help them do their job. However, few designers have all the resources they need at their fingertips. Those who work independently, or in small studio environments, often find themselves wasting time searching the Web or seeking out other sources for the infor mation they need. Others in large studio or agency environments may have access to a vast library of resources but find themselves spending just as much time looking through volumes of materials before they find the information they need. Forms, Folds, and Sizes is a compilation of essential information-a reference manual that provides designers with information they need on a daily basis, from consulting a library of type samples, to identifying a specific font, to checking the style and dimensions of a specific type of envelope, to under standing when it is appropriate to abbreviate a state or country name in the acceptable format. There's even a bibliography at the end of the book to help, if additional information is needed. Forms, Folds, and Sizes was created to answer the questions that designers ask most often and to deliver this information in a concise, understandable, and easy-to-access way. No frills, no excess-just bottom-line information to help you produce your projects. 7 o Chapter 1: Measurement Conversion Charts MILLIMETERS, POINTS, AND PICAS TO INCHES mm points picas inches 1.586 4.513 0.375 V16 3.175 9.034 0.75 % 4.763 13.552 1.125 0/16 6.35 18.068 1.5 % 7.938 22.586 1.875 0/16 9.525 27.101 2.25 % 11.113 31.620 2.635 7116 12.7 36.135 3.011 Y2 14.288 40.653 3.388 %6 15.875 45.169 3.764 % 17.463 49.687 4.140 1%6 19.050 54.203 4.517 % 21.638 61.566 5.130 13 116 22.225 63.236 5.270 % 23.813 67.755 5.646 1%6 25.4 72.27 6.022 1 inch INCH DECIMALS TO INCH FRACTIONS decimals fractions decimals fractions 0.063 1/16 0.531 17/32 0.094 3/32 0.563 9116 0.125 1/8 0.594 19/ 32 0.156 5/32 0.625 % 0.188 3/16 0.656 2%2 0.219 7/32 0.688 1V16 0.250 1/4 0.719 2%2 0.281 9/32 0.75 % 0.313 5/16 0.781 25/ 32 0.344 11/32 0.813 13 116 0.375 3/8 0.844 27/32 0.406 13/32 0.875 % 0.438 7/16 0.906 29/ 32 0.469 15/32 0.938 1%6 0.5 1/2 0.969 3%2 1.000 1 inch 8 FORMS, FOLDS, AND SIZES CONVERSION FORMULAS 1 inch 2.54 centimeters 1 square (sq.) inch 6.45 sq. centimeters 25.4 millimeters 1 sq. centimeter 0.16 sq. inch 72.27 points 6.0225 picas 1 sq. foot 0.09 sq. meter 1 1 foot 30.5 centimeters 1 sq. meter 10.8 sq. feet 1 yard 0.9 meter 1 sq. yard 0.8 sq. meter 1 meter 1.1 yards 1 sq. meter 1.2 sq. yards I- 1 centimeter 0.03 foot 1 pound 0.45 kilogram 0.4 inch I 1 kilogram 2.2 pounds 1 millimeter 0.0394 inch 2.8453 points 1 ounce 28.4 grams 0.2371 pica 1 gram 0.04 ounce 1 point 0.0138 inch 0.08335 pica 0.3515 millimeter 1 pica 0.166 inch 4.2175 millimeters 12 points METRIC TO IMPERIAL EQU IVALENTS 25.4 millimeters 1 inch 304.8 millimeters 1 foot 914.4 millimeters 1 yard 9
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