Forensic Engineering: Informing the Future with Lessons from the Past Proceedings of the Fifth International Conference on Forensic Engineering organised by the Institution of Civil Engineers and held in London, UK, 16–17 April 2013 Edited by John Carpenter CEng, FICE, CFIOSH Organising Committee Chairman Published by ICE Publishing, One Great George Street, Westminster, London SW1P 3AA. Full details of ICE Publishing sales representatives and distributors can be found at http://www.icevirtuallibrary.com/info/printbooksales www.icevirtuallibrary.com A catalogue record for this book is available from the British Library ISBN 978-0-7277-5822-4 # The authors 2013 ICE Publishing is a division of Thomas Telford Ltd, a wholly-owned subsidiary of the Institution of Civil Engineers (ICE). All rights, including translation, reserved. 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Printed and bound by CPI Group (UK) Ltd, Croydon, CR0 4YY Preface In April 2013 I was able to welcome some 150 delegates to the 5th International gathering of those with an interest in forensic engineering. That this was the fifth ICE conference is testament to the world-wide interest and recognition of this important subject area. The last conference was held in 2008. Much has occurred since that time, but in the main the events of the period have reinforced the basic tenets of forensic engineer- ing; the need to: • Learn from the past • Facilitate and exchange knowledge • Input into codes and guidance such that they reflect contemporary knowledge and understanding • Encourage education and career learning in this field • Improve investigative and monitoring techniques • Support the work of expert witnesses for all aspects of the built environment. Sincere thanks are due to the conference sponsors Ramboll, Thornton Thomasetti, Sandberg, RSK and Fugro which provided valuable support. The plenary presentations prefixed each of the two days with wide-ranging and thought provoking examples of forensic engineering: Rob Ratay led off as the key note speaker with an overview (Rewards of failure – changes in codes, standards and practices resulting from failures), followed by How failures initiate progress in engineering design and construction practicegiven by Jonathan Wood, and finally, on the first day, Learning from failure – the challenges and opportunities by Sean Brady. This was a broad spectrum from an international perspective. On the second day we commenced with the key note address by Wei Lee on Forensic investigation and performance analysis for bridges under extreme natural hazards. This was followed by Investigation into highway bridge damage and failures during the November 2009 Cumbria flood event, by John Collins and finally New York City 51st Street Tower Crane Collapse Investigationby James Cohen. Another truly international perspective. These papers indicated the importance of forensic work and also the common lessons that apply, regardless of the detailed circumstances. This conference was the first I believe to include a ‘temporary structure’ example in its opening session. These are perhaps a neglected grouping given their importance and safety-critical nature and we devoted a session to them in the conference. v Critical and contemporary aspects to forensic engineering were reflected in the topics chosen for the conference sessions themselves, viz: • Education and continuing professional development in Forensic Engineering • Legal, contract and learning These represent the foundations of any discipline; without the underpinning know- ledge, enhanced by an understanding of contemporary practice, and without an understanding of the operational framework within which we have to operate (and which is often a causal factor in failures), the industry will not improve and our infrastructure will suffer. • Case Studies - Bridges • Case Studies - Ground and below Ground Works • Building Failures and Investigation The detailed examination and analysis of past failures is essential to progression. Hence it was no surprise to see an emphasis on this topic in the conference. However, it is from these examples, and others, that we often see the recurrence of known basic shortcomings and are able to develop new research, guidelines and codes of practice • Materials Failures and Investigation Past experience tells us that we need to be cautious about the potential for material failure e.g. concrete (AAR), steel (LMAC), • Temporary Structures As mentioned, for the first time we had a session on temporary structures, including one which although classified as ‘art work’ was in fact a very specialised lightweight structure, and another which is a tower crane.Temporary structures often have characteristics which differentiate them from permanent structures, however they demand as much attention and care as their permanent counterparts. You will find this publication a useful reference source for both research and contemporary design. We forget the lessons of the past at our peril. John Carpenter CEng, FICE, CFIOSH Organising Committee Chairman vi Contents Sponsors iii Preface v Opening Plenary Papers Rewardsoffailure – Changesincodes,standardsandpractices resultingfromstructural failures 3 R.T.Ratay Evolutionofdesignandconstruction, guidedbyfailures 9 J.G.M.Wood LearningfromStructural Failure:TheChallengesandOpportunities 21 S.P.Brady Forensicinvestigationandperformance analysisforbridgesunderextremenatural hazards 29 W.Lee,M.Abe,M.Cubrinovski,C.I. Yen,M.-F.WuandC.-F.Chen Investigationinto highwaybridgedamageandfailuresduring theNovember2009 Cumbriafloodevent 49 J.Collins,M.Steele,D.Wilkes,D.AshurstandB.Harvey NewYorkCity51st Streettowercranecollapse investigation 61 J.S.Cohen Forensic Investigation Case Studies - Bridges RailwaybridgefailureduringfloodintheUK &Ireland:Learningfromthepast 75 J.Benn TamarBridge-Investigationofsurfacing defects,designandspecification 85 I.WidyatmokoandR.Elliott Assessingtherisktorailwaystructuresfromtrainimpact 95 J.Lane andK.Thompson Calculatingcollapse:Analyticalapproaches forinvestigatingthecauseoftheI-35 WestBridgefailure 105 L.Cao,E.A.Malsch,F.Brando,G.F.Panariello andJ.Abruzzo Assessmentandrepairofafire-damagedpre-stressed concretebridge 115 R.Wheatley,N.Gibbin,M.deMelo,M.Gonza´lez-Quesada andK.Harwood Theroleofmonitoring indiagnosisofbridgefaults 125 B.HarveyandH.Harvey Building Failures and Investigation Tsunamicasualtymitigationthroughvertical evacuationbuildings:acase studyfromthe March11th2011Tohoku earthquake 137 K.Goda,I.Dasiewicz,S.Li,M.QuinnandJ.Zhang BondStreetstationupgrade: Thereplacement ofescalator 1and2 148 P.Perry vii Latentbuildingfacadefailures 165 K.J.Beasley Remoteinvestigationofblasteffects onbuildings 175 S.Hudson Foodmarket northernfromMontreal-Investigationafterafailureoftheroofunder thesnowload 195 S.Zmigrodzki Case Studies - Ground and below Ground Works Investigationofcollapse ofslurrytrenchinunderground metroconstruction 207 M.G.KhareandM.Ramanathan Failurecostanalysisof50deepexcavationsinThe Netherlands 215 M.KorffandA.F.vanTol Impactofadjacentconstruction onexistingpilefoundations 225 H.YangandS-K.Ho Temporary Structures Braggrevisited:KeepingUK’stemporary workssafeinthedawningEurocodeera 237 B.Hewlett,A.Jones,S.MarchandandB.Bell Partialcollapse ofbridgefalseworkandsalvage technique 251 J.Hołowaty Dreamspace: dreamsturned intonightmares,acase study 259 R.K.Lavingia,J.McCulloughandI.Hall Education and Continuing Professional Development in Forensic Engineering Forensicengineeringeducationworkshops:U.S.andinternationalexperiences 271 K.L.Carper,P.A.BoselaandN.J.Delatte Implementationandassessment offailurecase studiesintheengineering curriculum 278 N.J.Delatte,P.A.BoselaandJ.Bagaka’s Failurecasedatabasesforteachingrisk incivilengineering 286 D.Breysse StructuralincidentsinTheNetherlands:Acomparisonofthreedatabases 297 K.Terwel,W.BootandM.Nelisse Legal, Contract and Learning Systemicanalysisofrisksinprojectmanagementandsafetyissues 309 D.Breysse,R.Mehdizadeh, F.TaillandierandE.Tepeli Alltheworld’sastage-Reflections onaforensic engineeringmootcourtexperience 320 D.T.Phillips Theroleofengineers indisputeresolutionandlitigation 330 A.Morgan viii The‘‘StandardofCare’’andnegligenceofthe forensicengineer 342 J.B.Kardon Expertwitnesstraining -thePractitioner’sViewpoint 349 D.Wassermann Forensicengineeringapplied tocontractmanagementinthe construction industry 356 S.Palazzo Preventionisbetter.......howinsurerstrytoreducefailures 365 R.Radevsky AppropriatenessofCurrent RegulatoryRequirements forEnsuring theRobustnessof PrecastBuildingTypologies 376 G.P.Robinson,A.PalmeriandS.A.Austin Materials Failures and Investigation Lessonslearnedfromstructuresdamagedbydelayedettringite formationandthe French preventionstrategy 389 B.GodartandL.Divet ConcretePreservationPlanforReinforced ConcreteUniversityCampusBuildings 401 J.P.Broomfield GoreyPierheadJersey,Investigationsandassessment ofcurrentstructural integrity 414 S.Hold,R.Hine andA.Ulanovsky Investigationofthe ElectrostaticPrecipitator HoppersDetachmentIncidentatacoal firedpowerstationinHongKong 426 L.Tang Closing Plenary Papers Post-TensionedStructures – ImprovedStandardsBased OnLessons Learnt 447 G.M.Clark Learningfromconfidentialreporting 457 A.Soane RebuildingWoolwich ArsenalClockTower 468 J.Foster AuthorIndex 478 ix SECTION 1: OPENING PLENARY PAPERS ForensicEngineering:InformingtheFuturewithLessonsfromthePast ISBN978-0-7277-5822-4 ICEPublishing:Allrightsreserved doi:10.1680/feng.58224.003 Rewards of Failure – Changes in codes, standardsand practices resulting from structural failures Robert T. Ratay, PhD, PE,Consulting Structural Engineer and Visiting Professor, Columbia University, New York, NY, USA Synopsis of the keynote presentation delivered at the ICE 5thInternational Conference on Forensic Engineering,London, April 15-17, 2013. Following the spectacular twisting, squeaking and collapse of the Tacoma Narrows Bridge in 1940, the Governor of Washington State proudly declared ‘and we will rebuild the bridge exactly as it was before’, to which the Hungarian-American scientist John von Neumann declared ‘and it will fall down exactly as it did before’. Aside from its amusement, the story, whether true or not, underlines the need for pragmatic changes in codes, standards and practices after failures. Failures are bad, often with serious and sometimes with catastrophic consequences but, if followed up pragmatically with deliberate constructive effort,they can and often do result in “rewards” to both the profession and society. The presentation calls attention to one form of “rewards” that derives from structural and construction failures: the improvementof codes, standards and practices.The presentation is, in essence,areviewof an ongoing survey of changes in structural design and construction codes, regulations, approval, oversight and other industry practices, resulting from catastrophic structural and construction failuresin the US. Somerather high-profileas well as lesser known cases of failures of bridges, buildings, temporary works, construction cranes, liquid storage tanks, aircraft, and other structures are cited as examples to illustrate the types of changes that have resulted from disasters. The author’s intent is two-fold: (i) to bring awareness to the fact that welcome changes in many areas of the design-construction industry haveand do come about withbenefitsrealized as the result of catastrophic failures, and (ii) to urge that we,engineering professionals,press for change when warranted, and extract all possible benefits from failures. All of this is for the ultimate purpose of mitigating future failures! _______________________ Structural failures are the result of human activities which – in the design-construction industry –are prescribed in part by codes, standards, regulations and industry practices. If it is found through the investigation of a failure that adherence to the governing documents and practices allowed or, indeed, created the cause of the failure, then it makes “good sense” to critically review those codes, standards, regulations and industry practices and, if warranted, to start a process to revise them. Sometimes, but unfortunately not always,the “good sense” is followed. In the US the effort may be initiated and carried out by city, state or federal agenciesor by professional engineering or trade organizations,with the assistance and talents 3 ForensicEngineering:InformingtheFuturewithLessonsfromthePast of professional societies, trade organizations, volunteers from private engineering firms, construction companies, and academia. Sometimes, tightening of requirements start at the urging of insurance carriers. Changes to existing, and even the creation of new, specifications can and at time do, originate from individuals. (Leon & Rossberg 2012; Duntemann 2010). This relative ease in the US is in contrast with the more rigid bureaucratic practices in many other countries. As expressedat the beginning ofthe twoconsecutivereferencesof Ratay 2010 and2011, “To the credit of our profession, failures have been and continue to be used to improve design and construction practices. We do not just pay up, rebuild and walk away – we delve, we learn, and we improve. Following a failure, engineers often carrythe forensic investigations to great details, so as to have reasonable engineering certainty not only in the cause(s) of the failures but also in the identification of the responsible parties – needed for the frequently inevitable dispute resolution. A valuable peripheral benefit of the laborious search is a clearer understanding of structural behavior and a better appreciation of pitfalls in the current practices. These can provide information and material to affect eventual changes in design and/or construction practices, codes, standards, oversight and regulatory procedures. The ‘lessons learned’from failures are interesting but worthless,if not heeded and not acted upon to prevent their re-occurrence.” The objective of the presentation is not so much to show the audience actual failures and specific resulting changes, as it is to make them aware of the practice and the process of bringing about the changes.While the end results are generally the same, the process can start with a failure (or several failures) pointing ahead to a needed change, or with an accomplished change pointing back to a failure(or to several failures). Actual failures and highlights of specific follow-up actions are cited in the presentation as examples of changes in structural design codes, standards, specifications, construction safety regulations, approval, oversight, and other industry practices, that followed (and some that should or should not have followed)catastrophic failures. The author has compiled cases not only from the US but from several other countries as well. The latter are not addressed at this time; some of them will be mentioned by speakers from other countries at this conference. The presentation begins with Xerxes I of Persia, whose first response to the collapse of his storm-shattered bridge at Hellensport(now known as the Dardanelles)in 480BCwasto whip the sea 300 times and for good measure to behead the engineers. A new batch of engineers studied the failure, changed their methodsand rebuilt the bridge in an improved configuration –and both they and the new bridge lived happilyafter. The list, at the time of this writing, ends with the flipping and breaking of the boom of a tower crane 96 floors above the street during the October 30, 2012 hurricane Sandy in New York City that together with a rash of recent crane accidents is certain to bring about tighter rules. The examples in between include, as time allows, a number of the eventslisted below(some of which were reported in Ratay 2010 and 2011, as well as some othersthat are almost certain to occur in the United States between the time of this writing (December 2012) and the time of the oral presentation (April 2013). 4
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