for Proposed Fab City and e-City Manufacturing Clusters At ANDHRA PRADESH Submitted to

378 Pages·2016·9.88 MB·English

F.No.21-19/2014-A.III
Final Environmental Impact Assessment &
Environmental Management Plan Report (EIA/EMP)
(Submitted for Environmental Clearance as per EIA Notification, 2006)
for
Proposed Fab City and e-City Manufacturing
Clusters
At
Raviryala,Immamguda, Srinagar(V),Maheswaram(M)
RangaReddy(D), Telangana State
Fab city and e-city
Manufacturing cluster

ANDHRA PRADESH
Submitted to

Telangana State Pollution Control Board
SanathNagar , Hyderabad, T.S

Project Proponent

Telangana State Industrial Infrastructure Corporation (TSIIC) Limited
ParishramBhavan, 4thFloor,FatehMaidan Road, Hyderabad-500 004

September, 2016
Consultant

EVIRONMENT PROTECTION TRAINING AND RESEARCH INSTITUTE (EPTRI)
Survey No. 91/4, Gachibowli Hyderabad

Final EIA&EMP Report of Fab and e-city Manufacturing Clusters, Ranga Reddy district, Telangana

CONTENTS
S.No. Description Page No.

Declaration of experts
Appendix - I Approved ToR 1-10
Appendix -II TOR and its Compliance i-iv
Appendix –II Public hearing compliance
Chapter -1
Introduction
1.0 Purpose of EIA Report 1
1.1 Need for electronics 1
1.2 International and National Scenario of Semiconductor and 3
Electronic Manufacturing industries
1.2.1 International Scenario 3
1.2.2 National Scenario 5
1.3 Electronics Industries in Telangana State 7
1.4 Initiatives of Government of Telangana 8
1.5 About the Project 9
1.6 Categorization of proposed Project 10
1.7 EIA 10
1.7.1 Study area 10
1.7.2 Objective of the study 10
1.7.3 Scope of the study 13
1.7.4 Approach & methodology 13
1.7.5 Study period 13
1.7.6 Methodology 13
1.7.6.1 Baseline Environmental conditions 14
1.7.7 Structure of EIA report 14
Chapter -2
Project Description
2.0 Project background 17
2.1 Description of Project Components 17
2.2 Electronic Manufacturing Cluster (EMC) Scheme 18
2.3 Semiconductor and Electronic Manufacturing Industries 19
Technology and Process
2.3.1 Semiconductor and Electronic Manufacturing Industries 19
2.3.1.1 Manufacturing process of PCBs 20
2.3.1.2 Surface Mount Technology (SMT) Process for PCB assembling 23
2.3.1.3 Chip-On-Board (COB) Process for PCB assembling 24
2.3.1.4 Electronic Transformer manufacturing process 28
2.3.1.5 Resistor manufacturing 28
2.3.1.6 Insulated wires and cables 29
2.3.2 Technology 30
2.3.3 Cleaner Technologies 34
2.3.3.1 Semi Conductor Manufacturing Industries 34
2.3.3.2 Printed Circuit boards 35
2.3.3.3 Printed wiring assembling Process 35
2.3.3.4 General 36
Final EIA&EMP Report of Fab and e-city Manufacturing Clusters, Ranga Reddy district, Telangana

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2.3.3.5 Cleaner Technologies Electronic Manufacturing 36
2.4 Site/Project Features 37
2.5 Criteria for Site selection 41
2.5.1 Entry/Exist 41
2.5.2 Road Network 42
2.5.3 Area Statement 42
2.5.3.1 Site location 43
2.5.4 Availability of Manufacturing & other support facilities 44
2.5.5 Site Selection 44
2.6 Physical features 49
2.7 Infrastructure availability 55
2.7.1 Regional connectivity 55
2.7.2 Rail Connectivity 55
2.7.3 Air Connectivity 56
2.7.4 Major Industrial Development in the Region 56
2.8 Zoning of fab city 57
2.9 Development Activities 58
2.10 Water 59
2.10.1 Water Supply Source, Storage and Distribution System 60
2.11 Power 60
2.11.1 Power Supply source 61
2.11.2 Street lighting 61
2.11.3 Treatment facilities 61
2.11.4 Waste water- Common effluent Treatment Plant 62
2.11.4.1 Design data 63
2.11.4.2 CETP unit operation 64
2.11.4.2.1 Operational concept 65
2.11.4.2.2 Process design 69
2.12 Storm water drains and Rainwater Harvesting 69
2.13 Ecological Sensitive Areas 69
2.14 Rehabilitation and resettlement 69
2.15 Employment Generation 69
2.16 Project Cost 70
Chapter-3
Description of the Environment
3.0 General 71
3.1 Micro Metrological Studies 71
3.1.1 Significance of Meteorological Studies in Air Quality Monitoring 71
3.1.2 Description of Meteorological Station and Equipment 71
3.1.3 Meteorological Conditions 72
3.1.4 Summary of monthly average micro-meteorological data at fab city 76
3.1.4.1 Micro Meteorological data for the month of September,2015 76
3.1.4.2 Micro Meteorological data for the month of October,2015 76
3.1.4.3 Micro Meteorological data for the month of November,2015 76
3.1.4.4 Summary of Micro Meteorological data for post monsoon 76
3.2 Land Environment 80
3.3 Air Environment 90
3.3.1 Ambient Air Quality Survey 90
3.3.2 Description of equipment used in Ambient Air Quality Monitoring 91
Studies
3.3.2.1 Flow Measurement in the RDS Model (APM 460) sampler 91
3.3.2.2 Specification of Respirable Dust Sampler 91
Final EIA&EMP Report of Fab and e-city Manufacturing Clusters, Ranga Reddy district, Telangana

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3.3.2.3 Specifications of gaseous Attachments 92
3.3.2.4 Ambient fine Dust sampler 92
3.3.2.5 Specifications of Ambient fine Dust sampler 93
3.3.3 Ambient Air Quality Data 93
3.3.3.1 Summary of Ambient Air Quality Data 94
3.3.4 Analysis and observations 115
3.4 Noise Quality 115
3.5 Traffic Survey 121
3.6 Water Quality 124
3.6.1 Selection of sampling locations 125
3.6.2 Surface water sampling methodology 125
3.6.3 Ground water sampling methodology 135
3.6.4 Summary of Water Quality 145
3.6.4.1 Surface Water Quality 145
3.6.4.2 Ground water Quality 146
3.7 Hydrogeology 148
3.8 Baseline Status of Soil with respect to Conventional Parameters 155
3.8.1 Physical properties of Soil 155
3.8.2 Chemical properties of Soil 155
3.8.3 Nutrient Status 155
3.8.4 Inference 162
3.9 Biological Environment 163
3.9.1 Methodology 163
3.9.2 Analysis 165
3.10 Socio Economic Environment 187
3.10.1 Introduction 187
3.10.2 Baseline Status 187
3.10.3 Population dynamics and household demographics 187
3.10.4 Family Structure of sample Households 188
3.10.5 Religion of sample households 188
3.10.6 Population distribution by age and gender 189
3.10.7 Literacy Rate 189
3.10.8 Economic activity 190
3.10.9 Living conditions and infrastructure facility 192
3.10.10 Water and Sanitation 193
3.10.11 Household energy source 193
3.10.12 Economic Profile 194
3.10.12.1 Income 194
3.11 Health profile 194
3.12 Quality of life 195
3.13 Project Awareness 196
Chapter-4
Anticipated impacts and Mitigation Measures
4.0 Introduction 197
4.1 Environment impacts and Mitigation Measures 197
4.2 Land Environment 201
4.3 Air Environment 202
4.4 Noise Environment 206
4.5 Water Environment 207
4.5.1 Effluent Treatment and Disposal 208
4.6 Hydrological Impact 209
4.7 Solid waste and Hazardous waste 218
Final EIA&EMP Report of Fab and e-city Manufacturing Clusters, Ranga Reddy district, Telangana

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4.8 Biological environment 212
4.9 Socio-Economic Environment 213
4.10 Other Stressors leading to Environmental Impacts 214
Chapter- 5
Alternative Technologies
5.0 Introduction 215
5.1 Alternative building materials 215
5.2 Green building concepts 217
5.3 Alternative Technologies in Electronic Manufacturing 217
Chapter -6
Environmental Monitoring Programme
6.0 General 219
6.1 Environmental Monitoring 219
6.2 Budgetary Provisions 221
Chapter-7
Additional Studies
7.0 Introduction 223
7.1 Public Consultation 223
7.2 Risk Assessment 224
7.3 Disaster Management Cell 224
7.4 Emergency Control Centre 225
7.5 Natural Disaster 226
7.6 Man Made disaster 226
7.7 Management Plan 227
7.8 Rehabilitation and Resettlement Plan 229
Chapter -8
Project Benefits
8.0 Introduction 231
8.1 Need for the Project 231
8.2 Infrastructure 231
8.3 Project Beneficial Impacts 231
Chapter -9
Environment Management Plan
9.0 Introduction 233
9.1 EMP generally 233
9.2 Major components of EMP 233
9.2.1 EMP includes four Major elements 234
9.3 EMP for Air Environment 234
9.3.1 Constructional Phase 234
9.3.2 Operational Phase 235
9.4 EMP for Noise Environment 236
9.4.1 Constructional Phase 236
9.4.2 Operational Phase 236
9.5 EMP for Water Environment 237
9.5.1 Constructional Phase 237
9.5.2 Operational Phase 237
9.5.3 Storm Water Management 237
9.5.4 Rain water Harvesting 240
9.5.5 Reuse & Recycle of water 242
9.6 EMP for Land Environment 243
9.6.1 Constructional Phase 243
9.6.2 Constructional debris 243
Final EIA&EMP Report of Fab and e-city Manufacturing Clusters, Ranga Reddy district, Telangana

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9.7 EMP for Waste Management 244
9.7.1 Solid Waste 244
9.7.2 Hazardous Waste 245
9.7.3 e-Waste Management 246
9.8 EMP for Biological Environment 250
9.9 Human Health and Safety Management Plan 254
9.10 Waste disposal bins 255
9.11 Use of Solar Energy & bio-energy 255
9.12 Legal and Administrative Frame work 255
9.13 Recommendations for allotment of the land 256
9.14 Roles and responsibility of the developer 256
Chapter-10
Summary and Conclusions
10.0 Introduction 259
10.1 Project Inception 260
10.1.1 Categorization of Proposed Project 260
10.2 About the Project 260
10.2.1 Site Selection 261
10.2.1.1 Project location 262
10.2.1.2 Land breakup of the Project 262
10.2.1.3 Water Requirement 262
10.2.1.4 Power Requirement 262
10.2.1.5 Street Lighting 262
10.2.1.6 Solid waste 263
10.2.1.7 Manpower Requirement 263
10.3 Description of Environment 264
10.3.1 Topography 264
10.3.2 Regional demography 264
10.3.3 Micro Meteorological data 264
10.3.4 Land Environment 264
10.3.5 Ambient Air Quality 266
10.3.6 Noise environment 266
10.3.7 Traffic study 266
10.3.8 Water Environment 267
10.3.8.1 Surface water quality 267
10.3.8.2 Ground water Quality 267
10.3.9 Depth to Ground water level 268
10.3.10 Soil Environment 269
10.3.11 Biological Environment 269
10.3.12 Social Environment 270
10.4 Anticipated Impact and Mitigation measures 270
10.4.1 Land Environment 270
10.4.2 Air Emissions 271
10.4.3 Noise environment 274
10.4.4 Water Environment 275
10.4.5 Hydrological Impact 277
10.4.6 Solid waste & Hazardous environment 277
10.4.7 Biological Environment 278
10.4.8 Social Economic Environment 279
10.5 Environment Monitoring Programme 279
10.6 Additional studies 280
10.6.1 Risk Assessment and Disaster management plan 280
10.6.2 R&R Plan 280