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Flight Testing Amateur-Built Helicopters PDF

184 Pages·2016·2.99 MB·English
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UUnniivveerrssiittyy ooff TTeennnneesssseeee,, KKnnooxxvviillllee TTRRAACCEE:: TTeennnneesssseeee RReesseeaarrcchh aanndd CCrreeaattiivvee EExxcchhaannggee Masters Theses Graduate School 12-1999 FFlliigghhtt TTeessttiinngg AAmmaatteeuurr--BBuuiilltt HHeelliiccoopptteerrss Jeffrey Scott Bender University of Tennessee - Knoxville Follow this and additional works at: https://trace.tennessee.edu/utk_gradthes Part of the Aerospace Engineering Commons RReeccoommmmeennddeedd CCiittaattiioonn Bender, Jeffrey Scott, "Flight Testing Amateur-Built Helicopters. " Master's Thesis, University of Tennessee, 1999. https://trace.tennessee.edu/utk_gradthes/1353 This Thesis is brought to you for free and open access by the Graduate School at TRACE: Tennessee Research and Creative Exchange. It has been accepted for inclusion in Masters Theses by an authorized administrator of TRACE: Tennessee Research and Creative Exchange. For more information, please contact [email protected]. To the Graduate Council: I am submitting herewith a thesis written by Jeffrey Scott Bender entitled "Flight Testing Amateur-Built Helicopters." I have examined the final electronic copy of this thesis for form and content and recommend that it be accepted in partial fulfillment of the requirements for the degree of Master of Science, with a major in Aviation Systems. William Lewis, Major Professor We have read this thesis and recommend its acceptance: Ralph Kimberlin, Fred Stellar Accepted for the Council: Carolyn R. Hodges Vice Provost and Dean of the Graduate School (Original signatures are on file with official student records.) Tot hGer aduCaotuceni l: Ia ms ubmittinagth ehsewirrsei wtbityJthe e nffr eSyc ott eBnetnid"teFlrlhe itTdg e sting Amat-eBuurHiellotip ctse.r"h aveex amintehdfie n aclo poyf thifsor f tormh aneds is contanednr te commeniIdb t e at chcaetpi tnpe artdi afull fillmeonftt h ree quirfeorm ents the doefMgr aeseto efSr c iewnictemh,aj aoi rnA viaStyisotne ms. Dr. WiLlelwiiMamsa ,jP orreo sfsor Accepftorte hdCe o uinlc: AssaotcVeii cCehn acelanldo r DeaonfT hGe raduSactheo ol FLIGHTETS TING AMATEUR-BUlL T HELICOPTERS ATh esis Presefnottrhe ed MastoefSr c ience Degree TheU nisvieotyrfT ennessKeneo,x ville JeffreSyc oBtetn der Decem1b99e9r Copyri©g 1h9t9 b9yJ effieSyc ott Bender Alrilg hrtess erved DEDICATION Thisth esiidsse dicated to: Joann Grant Clayton Elain a WaltanedBr r uce ii ACKNOWLEDGMENTS Thearreme � yp eopIal meg ratteoffu orlt heed utciaoIhn a vree ceaisva e d resoufl tm y stpieamntUet T SIP.a rticIwu ilsarthloe y x prgersast ittoDu rWd.ei lml ia Lews,iD rR.a lpKhi mbienar nldP reosfsForre d Swtheohl alvaer onnloybt e en extrmeelsyu ppoarsatT ihveiesCs o mmitbtuhetae v,e almsyop rbiemcealnra ys sroom instru.cT thoewryos unlodht a vbee eanb tloep roivdseu cshu pport thwehi etlohpfo ut thaed msitntriiavtee,c hnaincdma elc hantiecamamel m beorfts h Aev iatSiyosnt em DepartSmteatnffowt h oIma ma lgsrota e.fu l Thee ffortosfL ieuteCnoalnoWtn aelll anedr C hiWearfr anOtffi creF our Grunowa larsreoec ogfnoria zsesdi mseti inant ngtd eiUnTgS I. Iw oulldit koea ckneodwgrlee ceoiftp ceth niscuaplpa onrtdte chnpiacpaelr s fromR otorWIanyt ernatAidovnaanlTc,ee cdh lnoogiIensca,.n dR otaAxi rcraft EnginReesvl.ou tHieolni cCooprtppeor rv idteedc hnsiucpapalon rtdte chnpiacpaelr s asw elalsa f catotroyua rna dd esk-bsrfiiindegeA. c knowledigsae lmseon te xtended frot elepihnotneer vpireowvsib dyte hdRe o binHseolni coCpotmepra bnyy, Mr. DarwiFnl ooyfNde wB rockAtloanb,aa mnabd,y Jam"eZso oCma"m pbell, editor Mr. andw ritUSeArvi,a tMoarga zinaen bdy M rJ.. MJc.C uIen,s trUuncttiSoetrda,N t aevsa l Test SPcihloootl . iii ABSTRACT Test-flpirgohcte dfuortreh asem ateurh-ebluiiclaotrp petr eers eTnetsetd . methwoedrsae c quifrroemad c cepptraacbtlifeco fleris g thets tNionrmgaC la tegory RotorAcmraatfte,u rA-iBruciarlnatUdft l traliTghhetassce.c epptraabcltewi ecrees modifiteood v erctohmceeh allfeancgbeeydts h aem ateurh-ebluiictloetpps titel ro t. Thecshea lleinngcellsui dmeii tne-dfli ingshtrtu menAt saitginoinfi.c ant modification ofp rocewdautsro ee ss tabaml eitshho dooflfl oiggthyet s tuisnicgno gl leccotnitrvoel stipcoks iatsai noi nn dicoafpt oowrde urr ing petrefsotrmAiadnndgci.et ionally, this procepdruorveia md eesth osdtr ucttuoor veedr cloimmei itnesde ntadtuiroinn g trum testoifsn tga bainlcdio tnyt Irno-lfl.ti egdshattto afaU nitSetdaA tremsOy H -5w8a s usetdov ertihfyre e latiboentswcheoielpnl epcotsiiavtenie don ng isnheah fto rsepower requ(iEreSrcdHq Pc) o ubledu setdop rovaim deea nosfe stimpaotwienurgs age. Percoefcn otl lescttipicovkse i atniEdoS nH Prrceqq uire'dr ewdeuarcneeand da 'l yzed. Iitcs o ncltuhdceeu drv deesv elboypp leodt pteirnccgeo nltl epcotsiivtei on were similar toE SHPc urveisnt hsep ereandg oef i nte(rbeesl9to 0wk notasn)da llfoowr rcq accepptraabcltoeifd c aetrsae ducttobi eeo mnp louyseidpn egr coefcn otl lescttiicvke positiTohner. e commenidsath taitto hne tseesm te thobdesa doptbeytd h e ExperiAmiernctArasalsft o ci(aEtAiAfo)ons r u pervfiiesledd- toefas mtaitnegu r-built helicwoiptlthie mrisit nesdtr umentation. iv TABLOEF C ONTENTS CHAPTER PAGE 1.I ntrod.u c.t i.o n. . . . . . . . . . . . .1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backgro.u n.d . . . . . . . . . . . . 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MethoofRd e sea.r c.h . . . . . . . . . . .2 . . . . . . . . . . . . . . . . . . . . . . . . . . Scop.e . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FliTgehsPttl ann.i n.g . . . . . . . . . . .3 . . . . . . . . . . . . . . . . . . . . . . . . . . . GoaolfFs l iTgehstt .i n.g . . . . . . . . . . 6. . . . . . . . . . . . . . . . . . . . . . . . . . 2.P repara.t i.o n. . . . . . . . . . . . . .7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AirpSoerlte c.t i.o n. . . . . . . . . . . 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . EmergePnlcayn n.i n.g . . . . . . . . . . .9 . . . . . . . . . . . . . . . . . . . . . . . . . . . TesPti lot . . . . . . . . . . . . 1.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MediFcaaclft oPsri lo.t .s . . . . . . . . . .1 1. . . . . . . . . . . . . . . . . . . . . . . . . TranspotrhtAeii nrgct rota hftAe i rpor.t . . . . . . . 1.1 . . . . . . . . . . . . . . . AssemabnlAdyi rworthiness Inspecti.o n. .. .1. 2 . . .. .. .. . . . . . . . . . WeiganhdtB alan. c.e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Paperw.o r.k . . . . . . . . . . . . .1 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.G round T.e s.t i.n g. . . . . . . . . . . 1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ContrRoilg gi.n .g . . . . . . . . . . . 1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tie-DPorwno ceandduP roewse rTpelsatn.it.n .g............1..9. ... BlaTdrea ckainBndag l a.n c.e . . . . . . . . .2 4. . . . . . . . . . . . . . . . . . . . . . . 4.I ntrodutcoFt liioTgneh stt Cionngc e.p..t..s............... . . . 2.9 . . . . . DetermEinngiiPnnogew e.r . . . . . . . . . .3 0. . . . . . . . . . . . . . . . . . . . . . . PowCeorrr ect.i o.n .s . . . . . . . . . . 3.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Th"eW edgAep"p rotaoIc nhc remBeunitlad.l- u.p . . . . 3.6 . . . . . . . . . . FlyiQnuga li.t i.e s. . . . . . . . . . . 3.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UncertianFi lniTtgeyhs tt .i n.g . . . . . . . .. .4 2. . . . . . . . . . . . . . . . . . . . . 5.H ovTeers t.i n.g . . . . . . . . . . . . .4 .7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PerformTaenscte.i n.g . . . . . . . . . . .4 7. . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . .4 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HovTehre ory. . . . . . . . . . . .4 .8 . . . . . . . . . . . . . . . . . . . . . . . . . FigoufrM ee r.i t. . . . . . . . . . .5 .1 . . . . . . . . . . . . . . . . . . . . . . . . . RefeHrorvePeder r formance. . . . . . 5.2 . . . . . . . . . . . . . . . . . . . . . . CompresEsfifbeiaclnGtidrst o yu Enfdf e.c t. . . .. ..5 3. . . . . . . TesMte tho.d . . . . . . . . . . .5 .5 . . . . . . . . . . . . . . . . . . . . . . . . . v FliDgahtCtaa rd. . . . . . . . . . 5. 6. . . . . . . . . . . . . . . . . . . . . . . . AmateurH-eBluiicHlootpv tPeeerrr forTmeasntc.ie n .g . 5.7 . . . StabainlCdio tnyt. r o.l . . . . . . . . . .6 0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Theory . . . . . . . . . . . . 6.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TesMte th.o d.s . . . . . . . . . .6 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . DatAan alaynsPdir se sen.t a.ti o.n . . . . .6 8. . . . . . . . . . . . . . . . . AmateurH-eBluiicHlootpv tSeetrra bainlCdio tnytT reoslti. n g72 6.L evFelli Tgehstt in.g . . . . . . . . . . .7 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . PeorfrmancTee st.i n.g . . . . . . . . . .7 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . LevFelli Tghheto .r y. . . . . . . . . 7.5 . . . . . . . . . . . . . . . . . . . . . . . RefeLrreevdFe lli Pgehrtf ormance . .. .. .. ..8 1.. .. .. .. .. .. . . TesMte thod. . . . . . . . . . .8 2. . . . . . . . . . . . . . . . . . . . . . . . . . AmateurH-eBluiicLloetpv tFeellri Pgerhfto rmaTnecset .i n.g 8 2 StabainlCdio tnyt .r o.l .. . . . . . . . . .8 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Theory. . . . . . . . . . . . 8.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TesMte tho.d s. . . . . . . . . . 8.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . DatAan alaynsPdir se sentation . . . . 9.4 . . . . . . . . . . . . . . . . . . . . AmateurH-eBluiicLloetpv tFeellri Sgthatb ainlCdio tnytr .o l. 9 6 7.C lianmdbD escTeenstt .i n.g . . . . . . . . . 9.8 . . . . . . . . . . . . . . . . . . . . . . . . . . Performance . . . . . . . . . .9 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Theory. . . . . . . . . . . . 9.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TesMte thoadnsTd e chni.q u.e s. . . . . .1 0 .4 . . . . . . . . . . . . . . . . . AmateurH-eBluiicTloetpsM ttee trh o.d s. . . . .1 0.7 . . . . . . . . . . . Stab&i Clointtry.o l. . . . . . . . . . .0 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 EngiSnteo ppaAguet oarnodTt haeryto io.n .. .. ... ... 1 .1.. .0. TesMte thanoddT se chniques . . . . .1 1.3 . . . . . . . . . . . . . . . . . . . . AmateurH-eBluiicTloetpsM ttee trh .o d. . . . . 1.1 5. . . . . . . . . . . . 8.C onclu.s i.o n.s . . . . . . . . . . . 1.1 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.R ecommenda.t i.o n.s . . . . .. .. .. .. .. .1. 9 1. . .. .. .. .. .. .. .. .. .. .. .. . References 120 Appendices 124 AppenAd-iDxa tAan aloyfsC oilsl ePcotsiivt.ei o.n . . . 1.2 5. . . . . . . . . AppenBd iL-xo okTuapb l.e s. . . . . . . . 1.4 3. . . . . . . . . . . . . . . . . . . . . . vi

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I am submitting herewith a thesis written by Jeffrey Scott Bender entitled The builder should develop a checklist to ensure the helicopter is ready.
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