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Flexi Soft in Flexi Soft Designer, 8012480 PDF

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O P E R A T I N G I N S T R U C T I O N S Flexi Soft in Flexi Soft Designer Configuration Software Described product Flexi Soft Designer Configuration software Manufacturer SICK AG Erwin-Sick-Str. 1 79183 Waldkirch Germany Legal information This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modifica‐ tion, abridgment or translation of this document is prohibited without the express writ‐ ten permission of SICK AG. The trademarks stated in this document are the property of their respective owner. © SICK AG. All rights reserved. Original document This document is an original document of SICK AG. 2 OPERA T I NG I N S TRUC T I ONS | Flexi Soft in Flexi Soft Designer 8012480/YOA2/2016-03-01 | SICK Subject to change without notice CONTENTS Contents 1 About this document........................................................................ 10 1.1 Function of this document....................................................................... 10 1.2 Scope of application and modification level........................................... 11 1.3 Information depth..................................................................................... 11 1.4 Target group.............................................................................................. 11 1.5 Further information................................................................................... 12 1.6 Symbols and document conventions...................................................... 12 2 Safety information............................................................................ 14 2.1 General safety notes and protective measures...................................... 14 2.2 Intended use............................................................................................. 14 2.3 Qualified safety personnel....................................................................... 14 3 Version, compatibility, and features............................................... 16 4 Installation.......................................................................................... 19 4.1 System requirements............................................................................... 19 4.2 Installing and updating the software....................................................... 19 5 Connecting to the Flexi Soft system............................................... 20 5.1 Initial steps for setting up a connection.................................................. 20 5.1.1 Connecting the computer to the Flexi Soft system via RS-232..................................................................................... 20 5.1.2 Status and background color.................................................. 21 5.2 Editing connection settings...................................................................... 22 5.3 Establishing a connection to the Flexi Soft system................................ 26 5.4 Detecting a project................................................................................... 26 5.5 User groups in Flexi Soft Designer.......................................................... 26 6 The user interface............................................................................. 29 6.1 Home screen............................................................................................. 29 6.2 Selecting the desired language............................................................... 29 6.3 Standard views......................................................................................... 29 6.4 Arranging windows.................................................................................... 30 6.5 Hardware configuration view................................................................... 31 6.5.1 Exercise: Configuring the Flexi Soft modules......................... 34 6.5.2 Module status bits in the Hardware configuration view........ 35 6.5.3 Exercise: Configuring connected elements............................ 35 6.5.4 Safe and non-safe elements in the hardware configuration 36 6.5.5 Expanding elements................................................................ 37 6.5.6 Configuring connected elements............................................ 37 6.5.7 Customized elements.............................................................. 39 6.5.8 Connecting EFI-enabled devices............................................. 43 6.5.9 Exporting and importing a partial application....................... 45 6.5.10 RS-232 routing......................................................................... 48 8012480/YOA2/2016-03-01 | SICK OPERA T I NG I N S TRUC T I ONS | Flexi Soft in Flexi Soft Designer 3 Subject to change without notice CONTENTS 6.5.11 Optimization of the logic execution time................................ 53 6.6 The tag name editor................................................................................. 54 6.6.1 Importing and exporting tag names....................................... 55 6.6.2 Exporting tag names for use in Pro-face GP-Pro EX.............. 56 6.6.3 Coding of Pro-face prefixes and postfixes.............................. 57 6.7 Logic editor view....................................................................................... 58 6.7.1 Exercise: Using the logic editor............................................... 59 6.7.2 Logic access levels.................................................................. 60 6.7.3 Validating the configuration.................................................... 62 6.7.4 Inputs and diagnostic bits of the main module in the logic editor........................................................................................ 63 6.7.5 EFI I/O error status bits in the logic editor............................. 64 6.7.6 Input data status and output data status of modules in the logic editor......................................................................... 65 6.7.7 CPU markers............................................................................ 65 6.7.8 Jump addresses....................................................................... 66 6.7.9 I/O matrix................................................................................. 67 6.8 Report view............................................................................................... 68 6.9 Diagnostics view....................................................................................... 70 6.10 Data Recorder view.................................................................................. 72 6.10.1 Toolbar...................................................................................... 73 6.10.2 Status and control................................................................... 74 6.10.3 Configuring the data recorder................................................. 75 6.10.4 Recording data......................................................................... 77 6.10.5 Exporting, importing, and deleting data................................. 77 6.10.6 Visualizing data........................................................................ 77 7 I/O modules....................................................................................... 80 7.1 Dual-channel evaluation and discrepancy time monitoring.................. 80 7.2 ON-OFF filter and OFF-ON filter................................................................ 81 7.3 Deactivating test pulses at FX3-XTIO outputs......................................... 82 7.4 Extended fault detection time for cross-circuits at outputs Q1 to Q4 of the FX3-XTIO for switching higher capacitive loads........................... 82 8 Logic programming in the main module....................................... 84 8.1 General description.................................................................................. 84 8.2 Safety notes for logic programming......................................................... 85 8.3 Overview of the function blocks in the main module............................. 86 8.4 Configuring the function blocks............................................................... 87 8.5 Inputs and outputs of the function blocks.............................................. 88 8.5.1 Inputs of the function blocks.................................................. 88 8.5.2 Inverting inputs........................................................................ 88 8.5.3 Outputs of the function blocks............................................... 89 8.5.4 The Fault present output......................................................... 89 8.6 Time values and logic execution time..................................................... 90 8.7 Logical function blocks............................................................................. 90 4 OPERA T I NG I N S TRUC T I ONS | Flexi Soft in Flexi Soft Designer 8012480/YOA2/2016-03-01 | SICK Subject to change without notice CONTENTS 8.7.1 NOT........................................................................................... 90 8.7.2 AND........................................................................................... 91 8.7.3 OR............................................................................................. 92 8.7.4 XOR (exclusive OR)................................................................... 93 8.7.5 XNOR (exclusive NOR)............................................................. 94 8.7.6 Multiple release....................................................................... 94 8.7.7 RS Flip-Flop.............................................................................. 95 8.7.8 JK Flip-Flop............................................................................... 96 8.7.9 Multiple memory...................................................................... 97 8.7.10 Clock generator........................................................................ 98 8.7.11 Event counter (up, down, and up and down)......................... 99 8.7.12 Fast shut off and Fast shut off with bypass........................... 102 8.7.13 Edge detection......................................................................... 107 8.7.14 Binary encoder......................................................................... 108 8.7.15 Binary decoder......................................................................... 111 8.7.16 Message generator.................................................................. 115 8.7.17 Routing 1:N.............................................................................. 118 8.7.18 Routing N:N.............................................................................. 118 8.8 Application-specific function blocks........................................................ 119 8.8.1 Reset......................................................................................... 119 8.8.2 Restart...................................................................................... 120 8.8.3 Off-delay timer......................................................................... 122 8.8.4 Adjustable off-delay timer....................................................... 123 8.8.5 On-delay timer.......................................................................... 124 8.8.6 Adjustable on-delay timer....................................................... 125 8.8.7 External device monitoring...................................................... 126 8.8.8 Valve monitoring...................................................................... 128 8.8.9 User mode switch.................................................................... 132 8.8.10 Switch synchronization............................................................ 134 8.8.11 Error output combination........................................................ 137 8.8.12 Ramp down detection.............................................................. 138 8.8.13 Frequency monitoring.............................................................. 144 8.8.14 Start warning............................................................................ 149 8.9 Function blocks for dual-channel evaluation.......................................... 154 8.9.1 Single-channel evaluation....................................................... 155 8.9.2 Dual-channel evaluation (1 pair) and discrepancy time....... 155 8.9.3 Double dual-channel evaluation and synchronization time.. 157 8.9.4 Emergency stop....................................................................... 159 8.9.5 Magnetic switch....................................................................... 160 8.9.6 Light curtain monitoring.......................................................... 161 8.9.7 Safety gate monitoring............................................................ 162 8.9.8 Tolerant dual-channel evaluation........................................... 163 8.9.9 Two hand control type IIIA....................................................... 168 8.9.10 Two hand control type IIIC....................................................... 169 8.9.11 Multi operator.......................................................................... 171 8012480/YOA2/2016-03-01 | SICK OPERA T I NG I N S TRUC T I ONS | Flexi Soft in Flexi Soft Designer 5 Subject to change without notice CONTENTS 8.10 Parallel muting, Sequential muting, and Cross muting function blocks........................................................................................................ 173 8.10.1 Overview and general description.......................................... 173 8.10.2 Function block parameters..................................................... 177 8.10.3 Notes on wiring........................................................................ 184 8.10.4 Transition from Stop status to Run status............................. 185 8.10.5 Error statuses and reset information..................................... 185 8.10.6 Parallel muting......................................................................... 186 8.10.7 Sequential muting................................................................... 188 8.10.8 Cross muting – direction of movement: forward only or backward only.......................................................................... 190 8.10.9 Cross muting – material transported in both directions....... 192 8.11 Function blocks for press contact monitoring......................................... 194 8.11.1 Overview and general description.......................................... 194 8.11.2 Eccentric press contact........................................................... 195 8.11.3 Universal press contact........................................................... 201 8.12 Function blocks for press cycle control................................................... 210 8.12.1 Press setup.............................................................................. 210 8.12.2 Press single stroke................................................................... 213 8.12.3 Press automatic....................................................................... 217 8.12.4 PSDI mode............................................................................... 221 8.13 Grouped and customized function blocks.............................................. 229 8.13.1 Grouped function blocks......................................................... 229 8.13.2 Customized function block...................................................... 234 8.14 Simulating the configuration.................................................................... 237 8.15 Force mode............................................................................................... 239 9 Encoder connected to Drive Monitor FX3-MOCx........................... 244 9.1 Functions for all encoder types................................................................ 244 9.1.1 Overview of general encoder parameters.............................. 244 9.1.2 Scaling of the measurement system...................................... 244 9.1.3 Encoder count direction.......................................................... 245 9.1.4 Encoder connection type and ID code monitoring................ 245 9.1.5 Monitoring of the maximum step change in speed............... 246 9.2 A/B incremental encoder......................................................................... 246 9.3 Sin/Cos encoders..................................................................................... 247 9.3.1 Overview of special parameters for Sin/Cos encoders......... 247 9.3.2 Sin/Cos analog voltage monitoring........................................ 247 9.3.3 Limits of Sin/Cos analog voltage monitoring......................... 253 9.3.4 Sin/Cos resolution enhancement........................................... 255 9.4 SSI encoder............................................................................................... 256 9.4.1 Special parameters for SSI encoders..................................... 256 9.4.2 Transmit position data twice................................................... 257 9.4.3 Error bit evaluation.................................................................. 257 9.4.4 Max. data reception interval................................................... 258 6 OPERA T I NG I N S TRUC T I ONS | Flexi Soft in Flexi Soft Designer 8012480/YOA2/2016-03-01 | SICK Subject to change without notice CONTENTS 10 Logic programming in the FX3-MOCx module.............................. 259 10.1 General description.................................................................................. 259 10.2 Safety notes for logic programming......................................................... 260 10.3 Setting function block parameters on the FX3-MOCx module.............. 261 10.4 Time values and logic execution time..................................................... 261 10.5 Data types used in the logic of the FX3-MOCx module.......................... 262 10.6 Data exchange between the main module and the FX3-MOCx mod‐ ule.............................................................................................................. 263 10.7 Overview of the function blocks in the FX3-MOCx module.................... 266 10.8 Function blocks for monitoring................................................................ 267 10.8.1 Speed Cross Check.................................................................. 267 10.8.2 Speed monitor......................................................................... 277 10.8.3 Safe Stop.................................................................................. 287 10.9 Function blocks for data conversion....................................................... 300 10.9.1 Speed-to-Boolean converter................................................... 300 10.9.2 Speed to laser scanner........................................................... 301 10.9.3 UI8 to Boolean converter........................................................ 302 10.9.4 Boolean to UI8 converter........................................................ 303 10.9.5 Motion-to-Bool8 converter....................................................... 303 10.10 Easy Applications...................................................................................... 304 10.10.1 Using Easy Applications.......................................................... 305 10.10.2 Typical procedure for working with Easy Applications........... 308 11 Flexi Link............................................................................................. 309 11.1 Overview of Flexi Link............................................................................... 309 11.1.1 System requirements and restrictions for Flexi Link............. 309 11.2 Principle of operation............................................................................... 310 11.2.1 Flexi Link address.................................................................... 310 11.2.2 Flexi Link ID.............................................................................. 310 11.3 Setting up a new Flexi Link system.......................................................... 311 11.3.1 Connecting to an existing hardware system.......................... 312 11.3.2 Setting up a Flexi Link project when the hardware is not available................................................................................... 315 11.3.3 Flexi Link configuration........................................................... 316 11.3.4 Transferring and verifying the Flexi Link configuration......... 320 11.4 Flexi Link functions................................................................................... 324 11.4.1 Flexi Link system: System overview........................................ 326 11.4.2 Flexi Link system: Process image........................................... 327 11.4.3 Flexi Link system: Network settings....................................... 328 11.4.4 Flexi Link stations: Flexi Link data in the logic editor............ 330 11.4.5 Flexi Link stations: Station X view and process image.......... 332 11.4.6 Flexi Link stations: Teach function......................................... 334 11.4.7 Teach function status and diagnostics.................................. 336 11.5 Flexi Link troubleshooting........................................................................ 338 11.5.1 Inconsistent Flexi Link ID........................................................ 338 8012480/YOA2/2016-03-01 | SICK OPERA T I NG I N S TRUC T I ONS | Flexi Soft in Flexi Soft Designer 7 Subject to change without notice CONTENTS 12 Flexi Line............................................................................................. 339 12.1 Overview of Flexi Line............................................................................... 339 12.1.1 System requirements and restrictions for Flexi Line............. 339 12.2 Flexi Line principle of operation............................................................... 340 12.2.1 Topology.................................................................................... 340 12.2.2 Flexi Line configuration........................................................... 340 12.2.3 Flexi Line checksum................................................................ 343 12.2.4 Flexi Line data in the logic editor............................................ 343 12.2.5 Teach........................................................................................ 344 12.2.6 Status and diagnostics............................................................ 345 12.3 Setting up a new Flexi Line system......................................................... 346 12.3.1 Configuring and commissioning a Flexi Line system............. 346 12.3.2 Modifying a Flexi Line system................................................. 347 12.3.3 Configuring the Flexi Line logic............................................... 348 13 Transferring the system configuration........................................... 350 13.1 Protecting the configuration with a password........................................ 350 13.2 Transferring project data to the safety controller................................... 350 13.3 Compatibility check.................................................................................. 351 13.4 Verifying the configuration....................................................................... 351 13.5 Activating write protection for the configuration in the controller......... 353 13.6 Configuration checksums........................................................................ 353 13.7 Automatic configuration recovery (ACR).................................................. 354 13.7.1 Supported EFI-enabled devices.............................................. 355 13.7.2 Structure of the ACR dialog box.............................................. 355 13.7.3 Setting up the ACR function.................................................... 356 13.7.4 Replacing devices.................................................................... 359 13.7.5 Troubleshooting....................................................................... 360 14 Device statuses in the Flexi Soft system....................................... 361 14.1 Changing the device status...................................................................... 361 14.2 Behavior on system startup..................................................................... 362 14.3 Software-controlled reset of the main module....................................... 362 15 Commissioning.................................................................................. 363 15.1 Wiring and voltage supply........................................................................ 363 15.2 Transferring the configuration................................................................. 363 15.3 Thorough technical check and commissioning...................................... 363 16 Troubleshooting................................................................................. 365 17 Deinstallation..................................................................................... 366 18 Annex.................................................................................................. 367 18.1 Abbreviations used................................................................................... 367 19 List of figures..................................................................................... 368 8 OPERA T I NG I N S TRUC T I ONS | Flexi Soft in Flexi Soft Designer 8012480/YOA2/2016-03-01 | SICK Subject to change without notice CONTENTS 20 List of tables....................................................................................... 375 8012480/YOA2/2016-03-01 | SICK OPERA T I NG I N S TRUC T I ONS | Flexi Soft in Flexi Soft Designer 9 Subject to change without notice 1 ABOUT THIS DOCUMENT 1 About this document 1.1 Function of this document There are six sets of operating instructions and two sets of mounting instructions for the Flexi Soft system, each covering clearly defined fields of application. Document type Title Contents Purpose Part number Operating instruc‐ Flexi Soft in Flexi Soft Description of how to config‐ To facilitate the configura‐ 8012998 tions Designer ure and set the parameters tion, commissioning, and Configuration Software for the Flexi Soft safety con‐ operation of Flexi Soft safety troller plus key diagnostic controllers functions using software. Also contains detailed infor‐ mation about identifying and rectifying faults Operating instruc‐ Flexi Soft Modular Safety Description of the Flexi Soft For planning the Flexi Soft 8012999 tions Controller modules and their functions safety controller Hardware Operating instruc‐ Flexi Soft Gateways Description of the Flexi Soft To provide technical person‐ 8012662 tions Hardware gateways and their functions nel working for the machine manufacturer/operator with instructions so that they can safely carry out the mount‐ ing, electrical installation, and maintenance work for the Flexi Soft gateways Operating instruc‐ Flexi Soft Gateways in Flexi Description of how to config‐ To provide technical person‐ 8012483 tions Soft Designer ure and set the parameters nel working for the machine Configuration Software for the Flexi Soft gateways manufacturer/operator with using software, information instructions so that they can about exchanging data in safely configure and com‐ networks and about sta‐ mission the Flexi Soft gate‐ tuses, planning, and associ‐ ways ated mapping. Operating instruc‐ Flexi Loop Safe Sensor Cas‐ Description of the Flexi Loop To provide technical person‐ 8015834 tions cade safe sensor cascade and its nel working for the machine Hardware functions manufacturer/operator with instructions so that they can safely carry out the mount‐ ing, electrical installation, and maintenance work for the Flexi Loop safe sensor cascade Operating instruc‐ Flexi Loop Safe Sensor Cas‐ Description of how to config‐ To provide technical person‐ 8014521 tions cade in Flexi Soft Designer ure and set the parameters nel working for the machine Configuration Software for the Flexi Loop safe sen‐ manufacturer/operator with sor cascade using software instructions so that they can safely configure and com‐ mission the Flexi Loop safe sensor cascade Table 1: Overview of the Flexi Soft documentation 10 OPERA T I NG I N S TRUC T I ONS | Flexi Soft in Flexi Soft Designer 8012480/YOA2/2016-03-01 | SICK Subject to change without notice

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