Fisher FIELDVUE DVC6200 Digital Valve Controller - Askalon AB

152 Pages·2011·3.19 MB·English

Instruction Manual DVC6200 Digital Valve Controller
D103409X012 June 2011
(cid:2) ™
Fisher FIELDVUE DVC6200 Digital Valve
Controller
This manual applies to
Instrument Level HC, AD, PD, ODV AC
Device Type 03 07
Device Revision 2 2
Hardware Revision 1 1
Firmware Revision 9 & 10 9 & 10
DD Revision 3 1
Contents
Section 1 Introduction ................. 3
Scope of Manual ............................. 3
Conventions Used in this Manual ............... 3
Description ................................. 3
W9713
Specifications ............................... 5
Related Documents .......................... 5
Educational Services.......................... 6
Section 2 Installation ................. 11
4-20 mA Loop Connections ................... 33
Special Instructions for “Safe Use” and Installations Remote Travel Sensor Connections ............ 34
in Hazardous Locations .................... 11 Wiring Practices ............................. 36
CSA ................................... 11 Control System Requirements ................ 36
FM .................................... 12 HART Filter ............................. 36
ATEX .................................. 12 Voltage Available........................ 37
IECEx .................................. 13 Compliance Voltage ..................... 39
Mounting the DVC6200 ...................... 15 Maximum Cable Capacitance ................. 39
Mounting the DVC6205 Base Unit ............. 17 Installation in Conjunction with a Rosemount(cid:2)
Mounting the DVC6215 Feedback Unit ......... 18 (cid:3)333 HART Tri‐Loop(cid:2) HART‐to‐Analog
(cid:3)(cid:3)Signal Converter ......................... 40
Sliding‐Stem Linear Actuators up to
Section 3 Basic Setup ................. 42
100 mm (4 Inches) of Travel ............ 20
Fisher Rotary Actuators and Instrument Mode ........................... 42
Sliding‐Stem Linear Actuators Configuration Protection ..................... 42
over 100 mm (4 Inches) Travel .......... 22 Basic Setup ................................ 43
GX Actuators ........................... 24 Setup Wizard ........................... 43
Quarter‐Turn Rotary Actuators ............ 27 Performance Tuner ...................... 45
Mounting Fisher 67CFR Filter Regulator ......... 28 Stabilizing/Optimizing Valve Response...... 45
Pneumatic Connections ....................... 28 Section 4 Detailed Setup .............. 47
Pressure................................... 28 Mode and Protection ........................ 49
Supply .................................... 29 Mode ................................. 49
Output Connection ...................... 30 Protection ............................. 50
Special Construction to Support (cid:3)Protection and Response Control ........ 52
Solenoid Valve Testing ................. 31 Tuning ................................ 52
Vent .................................. 32 (cid:3)Travel Tuning ......................... 52
Wiring and Electrical Connections............... 32 (cid:3)Integral Settings ...................... 55
www.Fisher.com
DVC6200 Digital Valve Controller Instruction Manual
June 2011 D103409X012
Contents (continued) Removing the Module Base ............... 97
Replacing the Module Base ............... 98
(cid:3)Pressure Tuning ....................... 55 Submodule Maintenance ................. 99
Travel/Pressure Control .................. 56 (cid:3)I/P Converter ......................... 99
Input Characterization ................... 58 Printed Wiring Board (PWB) Assembly ..... 101
Define Custom Characterization ........... 58 Pneumatic Relay ....................... 103
Dynamic Response ...................... 59 Gauges, Pipe Plugs or Tire Valves.......... 103
Alerts ..................................... 60 Terminal Box .............................. 104
Electronics Alerts ........................ 61 Removing the Terminal Box .............. 104
Processor Impaired Alerts ................. 61 Replacing the Terminal Box .............. 105
Sensor Alerts ........................... 62 DVC6215 Feedback Unit .................... 105
Environmental Alerts .................... 62 Troubleshooting ........................... 105
Travel Alerts ............................ 63 Checking Voltage Available .................. 105
Travel History Alerts ..................... 65 Checking Loop Current ..................... 106
SIS Alerts .............................. 66 Section 8 Parts ..................... 111
Alert Record ............................ 67
Parts Ordering............................. 111
Status..................................... 68
Parts Kits ................................. 111
Instrument ................................ 69
Parts List ................................. 112
Valve & Actuator ............................ 71
Housing .............................. 112
Partial Stroke............................... 72
Common Parts......................... 112
Section 5 Calibration ................. 75
Module Base .......................... 112
Calibration Overview ........................ 75 I/P Converter Assembly.................. 112
Calibrate .................................. 75 Relay ................................. 113
Travel Calibration ....................... 76 Terminal Box .......................... 113
(cid:3)Auto Calibration ...................... 76 Feedback Connection Terminal Box ....... 113
(cid:3)Manual Calibration .................... 77 PWB Assembly ......................... 114
Sensor Calibration .......................... 79 Pressure Gauges, Pipe Plugs, or Tire
Pressure Sensor Calibration ............... 79 Valve Assemblies .................... 114
Analog Input Calibration.................. 80 HART Filters ........................... 114
Relay Adjustment ........................... 81 Appendix A Principle of Operation ..... 121
Double‐Acting Relay ...................... 82
HART Communication ...................... 121
Single‐Acting Relays ...................... 83
DVC6200 Digital Valve Controller............. 121
Restore Factory Settings ..................... 83
Appendix B Loop Schematics
Section 6 Viewing Device Variables
(cid:2)and Nameplates .................. 125
(cid:2)and Diagnostics ................... 85
CSA ..................................... 126
Device Diagnostics .......................... 85
FM ...................................... 127
Device Variables ............................ 91
ATEX .................................... 128
Section 7 Maintenance and
IECEx .................................... 129
Troubleshooting ..................... 95 Appendix C Field Communicator
Replacing the Magnetic Feedback Assembly ..... 96 (cid:2)Menu Tree ....................... 131
Module Base Maintenance.................... 96
Glossary ........................... 138
Tools Required.......................... 96
Index ............................. 144
Component Replacement ................ 97
The FIELDVUE DVC6200 Digital Valve Controller is a core component of the PlantWeb™ digital plant
architecture. The digital valve controller powers PlantWeb by capturing and delivering valve
diagnostic data. Coupled with ValveLink™ software, the DVC6200 provides users with an accurate
picture of valve performance, including actual stem position, instrument input signal, and pneumatic
pressure to the actuator. Using this information, the digital valve controller diagnoses not only itself,
but also the valve and actuator to which it is mounted.
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Instruction Manual DVC6200 Digital Valve Controller
D103409X012 June 2011
Section 1 Introduction
Scope of Manual
This instruction manual includes specifications, installation, operating, and maintenance information for the FIELDVUE
DVC6200 digital valve controller, device revision 2, firmware revision 9 and 10, instrument level AC, HC, AD, PD, and
ODV.
Note
Firmware 9 or 10 is required for the DVC6200 digital valve controller. A printed wiring board with earlier versions of firmware must
be updated before using with the DVC6200.
Note
All references to the DVC6200 digital valve controller include the DVC6205 base unit unless otherwise indicated.
This instruction manual describes using the 475 Field Communicator with device description revisions 1 and 2 to setup
and calibrate the instrument. You can also use Fisher ValveLink software version 10.2 or higher to setup, calibrate, and
diagnose the valve and instrument. For information on using ValveLink software with the instrument refer to ValveLink
software help or documentation.
Do not install, operate, or maintain a DVC6200 digital valve controller without being fully trained and qualified in
valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage,
it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions
and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales
office before proceeding.
Conventions Used in this Manual
Navigation paths and fast‐key sequences are included for procedures and parameters that can be accessed using the
Field Communicator.
For example, to access Setup Wizard:
Field Communicator Configure / Setup > Basic Setup > Setup Wizard (1‐1‐1)
The Field Communicator menu trees are shown at the beginning of this manual.
Note
475 Field Communicator menu sequences used in this manual are for instrument level HC, AD, PD, and ODV. Refer to the AC menu
tree in Appendix C for AC menu sequences.
Description
DVC6200 digital valve controllers (figures 1‐1 and 1‐2) are communicating, microprocessor‐based
current‐to‐pneumatic instruments. In addition to the normal function of converting an input current signal to a
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DVC6200 Digital Valve Controller Instruction Manual
June 2011 D103409X012
pneumatic output pressure, the DVC6200 digital valve controller, using the HART(cid:3) communications protocol, gives
easy access to information critical to process operation. You can gain information from the principal component of
the process, the control valve itself, using the Field Communicator at the valve, or at a field junction box, or by using a
personal computer or operator's console within the control room.
Using a personal computer and ValveLink software or AMS Suite: Intelligent Device Manager, or a Field
Communicator, you can perform several operations with the DVC6200 digital valve controller. You can obtain general
information concerning software revision level, messages, tag, descriptor, and date.
Figure 1‐1. FIELDVUE DVC6200 Digital Valve Figure 1‐2. FIELDVUE DVC6200 Digital Valve
Controller Mounted on a Fisher Sliding-Stem Valve Controller Integrally Mounted to a Fisher GX Control
Actuator Valve
W9616
W9643
Diagnostic information is available to aid you when troubleshooting. Input and output configuration parameters can
be set, and the digital valve controller can be calibrated. Refer to table 1‐1 for details on the capabilities of each
diagnostic tier.
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Instruction Manual DVC6200 Digital Valve Controller
D103409X012 June 2011
Table 1‐1. Instrument Level Capabilities
DIAGNOSTIC LEVEL
CAPABILITY
AC HC AD PD ODV
Auto Calibration X X X X X
Custom Characterization X X X X X
Burst Communication X X X X
Alerts X X X X
Step Response, Drive Signal Test & Dynamic Error Band X X X
Advanced Diagnostics (Valve Signature) X X X
Performance Tuner X X X
Travel Control ‐ Pressure Fallback X X X
Supply Pressure Sensor X X X
Performance Diagnostics X X
Solenoid Valve Testing X
Lead/Lag Input Filter(1) X
1. Refer to brochure part # D351146X012/D351146X412 for information on Fisher optimized digital valves for compressor antisurge applications.
Using the HART protocol, information from the field can be integrated into control systems or be received on a single
loop basis.
The DVC6200 digital valve controller is designed to directly replace standard pneumatic and electro‐pneumatic valve
mounted positioners.
Specifications
WARNING
Refer to table 1‐2 for specifications. Incorrect configuration of a positioning instrument could result in the malfunction of
the product, property damage or personal injury.
Specifications for DVC6200 digital valve controllers are shown in table 1‐2. Specifications for the Field Communicator
can be found in the product manual for the Field Communicator.
Related Documents
This section lists other documents containing information related to the DVC6200 digital valve controller. These
documents include:
(cid:4) Bulletin 62.1:DVC6200 - Fisher FIELDVUE DVC6200 Digital Valve Controller (D103415X012)
(cid:4) Bulletin 62.1:DVC6200 HC - Fisher FIELDVUE DVC6200 Digital Valve Controller (D103423X012)
(cid:4) Bulletin 62.1:DVC6200(S1) Fisher FIELDVUE DVC6200 Digital Valve Controller Dimensions (D103543X012)
(cid:4) Fisher FIELDVUE DVC6200 Digital Valve Controller Quick Start Guide (D103410X012)
(cid:4) FIELDVUE Digital Valve Controller Split Ranging - Supplement to HART Communicating Fisher FIELDVUE Digital
Valve Controller Instruction Manuals (D103262X012)
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DVC6200 Digital Valve Controller Instruction Manual
June 2011 D103409X012
(cid:4) Using FIELDVUE Instruments with the Smart HART Loop Interface and Monitor (HIM) - Supplement to HART
Communicating Fisher FIELDVUE Instrument Instruction Manuals (D103263X012)
(cid:4) Using FIELDVUE Instruments with the Smart Wireless THUM(cid:2) Adapter and a HART Interface Module (HIM) -
Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals
(cid:4) Audio Monitor for HART Communications - Supplement to HART Communicating Fisher FIELDVUE Instrument
Instruction Manuals (D103265X012)
(cid:4) HART Field Device Specification - Supplement to HART Communicating FIELDVUE Instrument Instruction Manuals
(D103266X012)
(cid:4) Using the HART Tri‐Loop HART‐to‐Analog Signal Converter with FIELDVUE Digital Valve Controllers - Supplement to
HART Communicating FIELDVUE Instrument Instruction Manuals (D103267X012)
(cid:4) Lock‐in‐Last Strategy - Supplement to Fisher FIELDVUE DVC6000 or DVC6200 Digital Valve Controller Instruction
Manual (D103261X012)
(cid:4) Fisher HF340 Filter Instruction Manual (D102796X012)
(cid:4) 475 Field Communicator User's Manual
(cid:4) ValveLink Software Help or Documentation
All documents are available from your Emerson Process Management sales office. Also visit our website at
www.FIELDVUE.com.
Educational Services
For information on available courses for the DVC6200 digital valve controller, as well as a variety of other products,
contact:
Emerson Process Management
Educational Services, Registration
P.O. Box 190; 301 S. 1st Ave.
Marshalltown, IA 50158‐2823
Phone: 800‐338‐8158 or
Phone: 641‐754‐3771
FAX: 641‐754‐3431
e‐mail: [email protected]
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Instruction Manual DVC6200 Digital Valve Controller
D103409X012 June 2011
Table 1‐2. Specifications
Available Mounting Natural Gas: Natural gas must be clean, dry, oil‐free,
and noncorrosive. H S content should not exceed 20
DVC6200 digital valve controller or DVC6215 feedback 2
unit: (cid:5)Integral mounting to the Fisher GX Control ppm.
Valve and Actuator System (cid:5)Window mounting to
Steady‐State Air Consumption(2)(3)
Fisher rotary actuators (cid:5)Sliding‐stem linear
applications (cid:5)Quarter‐turn rotary applications Standard Relay:
At 1.4 bar (20 psig) supply pressure: Less than 0.38
DVC6205 base unit for 2 inch pipestand or wall
normal m3/hr (14 scfh)
mounting (for remote‐mount)
At 5.5 bar (80 psig) supply pressure: Less than 1.3
The DVC6200 digital valve controller or DVC6215 normal m3/hr (49 scfh)
feedback unit can also be mounted on other
Low Bleed Relay:
actuators that comply with IEC 60534‐6-1, IEC
At 1.4 bar (20 psig) supply pressure: Average value
60534-6-2, VDI/VDE 3845 and NAMUR mounting
0.056 normal m3/hr (2.1 scfh)
standards.
At 5.5 bar (80 psig) supply pressure: Average value
Input Signal 0.184 normal m3/hr (6.9 scfh)
Point-to-Point:. Maximum Output Capacity(2,3)
Analog Input Signal: 4-20 mA DC, nominal; split
At 1.4 bar (20 psig) supply pressure: 10.0 normal m3/hr
ranging available
(375 scfh)
Minimum Voltage Available at Instrument Terminals
At 5.5 bar (80 psig) supply pressure: 29.5 normal m3/hr
must be 10.5 VDC for analog control, 11 VDC for
(1100 scfh)
HART communication
Minimum Control Current: 4.0 mA
Operating Ambient Temperature Limits(1)(4)
Minimum Current w/o Microprocessor
(cid:2)Restart: 3.5 mA -40 to 85(cid:6)C (-40 to 185(cid:6)F)
Maximum Voltage: 30 VDC -52 to 85(cid:6)C (-62 to 185(cid:6)F) for instruments utilizing
Overcurrent protected the Extreme Temperature option (fluorosilicone
Reverse Polarity protected elastomers)
-52 to 125(cid:6)C (-62 to 257(cid:6)F) for remote‐mount
Multi-drop:.
feedback unit
Instrument Power: 11 to 30 VDC at 8 mA
Reverse Polarity protected
Independent Linearity
Output Signal Typical Value:±0.50% of output span
Pneumatic signal, up to 95% of supply pressure
Electromagnetic Compatibility
Minimum Span: 0.4 bar (6 psig)
Maximum Span: 9.5 bar (140 psig) Meets EN 61326-1 (First Edition)
Action: (cid:5)Double, (cid:5)Single Direct or (cid:5)Reverse (cid:3)Immunity—Industrial locations per Table 2 of
(cid:3)(cid:3)the EN 61326-1 standard. Performance is
Supply Pressure(1) (cid:3)(cid:3)shown in table 1‐3 below.
Minimum Recommended: 0.3 bar (5 psig) higher (cid:3)Emissions—Class A
than maximum actuator requirements (cid:3)(cid:3)ISM equipment rating: Group 1, Class A
Maximum: 10.0 bar (145 psig) or maximum pressure Lightning and Surge Protection—The degree of
rating of the actuator, whichever is lower immunity to lightning is specified as Surge immunity
Medium: Air or natural gas in table 1‐3. For additional surge protection
Air: Supply pressure must be clean, dry air that meets commercially available transient protection devices
the requirements of ISA Standard 7.0.01. A maximum can be used.
40 micrometer particle size in the air system is
Vibration Testing Method
acceptable. Further filtration down to 5 micrometer
particle size is recommended. Lubricant content is Tested per ANSI/ISA-S75.13.01 Section 5.3.5. A
not to exceed 1 ppm weight (w/w) or volume (v/v) resonant frequency search is performed on all three
basis. Condensation in the air supply should be axes. The instrument is subjected to the ISA specified
minimized 1/2 hour endurance test at each major resonance.
-continued-
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DVC6200 Digital Valve Controller Instruction Manual
June 2011 D103409X012
Table 1‐2. Specifications (continued)
Input Impedance Vent: 3/8 NPT internal
Electrical: 1/2 NPT internal, M20 adapter optional
The input impedance of the DVC6200 active
electronic circuit is not purely resistive. For
Actuator Compatibility
comparison to resistive load specifications, an
equivalent impedance of 550 ohms may be used. This Stem Travel (Sliding‐Stem Linear):
value corresponds to 11V @ 20 mA. Minimum: 11 mm (0.45 inch)(5)
Maximum: 606 mm (23.875 inches)
Humidity Testing Method
Shaft Rotation (Quarter‐Turn Rotary):
Tested per IEC 61514‐2
Minimum: 45(cid:6)
Electrical Classification Maximum: 90(cid:6)
These approvals are only applicable to the DVC6200
Weight
digital valve controller. DVC6205 base unit and
DVC6215 remote feedback unit approvals will be DVC6200: 3.5 kg (7.7 lbs)
included when available DVC6205:. 4.1 kg (9 lbs)
Hazardous Area Approvals: DVC6215: 1.4 kg (3.1 lbs)
CSA— Intrinsically Safe, Explosion‐proof,
Construction Materials
Division 2, Dust Ignition‐proof
Housing, module base and terminal box: ASTM B85
FM— Intrinsically Safe, Explosion‐proof,
A03600 low copper aluminum alloy
Non‐incendive, Dust Ignition‐proof
Cover: Thermoplastic polyester
ATEX— Intrinsically Safe and Dust, Flameproof and Elastomers: Nitrile (standard)
Dust, Type n and Dust
Options
IECEx— Intrinsically Safe, Flameproof, Type n
(cid:5)Supply and output pressure gauges or (cid:5)Tire
Electrical Housing:
valves, (cid:5)Integral mounted filter regulator,
CSA— Type 4X, IP66 (cid:5)Low‐Bleed Relay, (cid:5)Extreme Temperature,
FM— NEMA 4X (cid:5)Natural Gas Certified
ATEX— IP66
Contact your Emerson Process Management sales
IECEx— IP66
office, or go to www.FIELDVUE.com for additional
Refer to Special Instructions for “Safe Use” and information.
Installation in Hazardous Locations, starting on page
Declaration of SEP
11, and Appendix B for specific approval information
The Gas Certified DVC6200 is CSA, FM, ATEX, and Fisher Controls International LLC declares this
IECEx approved for use with natural gas as the supply product to be in compliance with Article 3 paragraph
3 of the Pressure Equipment Directive (PED) 97 / 23 /
medium
EC. It was designed and manufactured in accordance
Connections with Sound Engineering Practice (SEP) and cannot
bear the CE marking related to PED compliance.
Supply Pressure: 1/4 NPT internal and integral pad for
mounting 67CFR regulator However, the product may bear the CE marking to
Output Pressure: 1/4 NPT internal indicate compliance with other applicable European
Tubing: 3/8‐inch recommended Community Directives.
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.
1. The pressure/temperature limits in this document and any other applicable code or standard should not be exceeded.
2. Normal m3/hour - Normal cubic meters per hour at 0(cid:6)C and 1.01325 bar, absolute. Scfh - Standard cubic feet per hour at 60(cid:6)F and 14.7 psia.
3. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.
4. Temperature limits vary based on hazardous area approval.
5. For travel less than 11 mm (0.45 inch) contact your Emerson Process Management sales office.
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Instruction Manual DVC6200 Digital Valve Controller
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Table 1‐3. EMC Summary Results—Immunity
Performance Criteria(1)
Port Phenomenon Basic Standard Test Level
Point‐to‐Point Multi‐drop
Electrostatic discharge 4 kV contact
IEC 61000‐4‐2 A(2) A
(ESD) 8 kV air
80 to 1000 MHz @ 10V/m with 1 kHz AM at 80%
Enclosure Radiated EM field IEC 61000‐4‐3 1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80% A A
2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%
Rated power frequency
IEC 61000‐4‐8 30 A/m at 50/60Hz A A
magnetic field
Burst IEC 61000‐4‐4 1 kV A(2) A
I/O signal/control Surge IEC 61000‐4‐5 1 kV B B
Conducted RF IEC 61000‐4‐6 150 kHz to 80 MHz at 3 Vrms A A
Performance criteria: +/- 1% effect.
1. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.
2. Excluding auxiliary switch function, which meets Performance Criteria B.
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DVC6200 Digital Valve Controller Instruction Manual
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