European Symposium on Computer-aided Process Engineering-15: 38th European Symposium of the Working Party on Computer Aided Process Engineering: Escape-15, 29 May - 1 June 2005, Barcelona, Spain

739 Pages·2004·38.15 MB·English

by  L. Puigjaner

EUROPEAN SYMPOSIUM
ON COMPUTER-AIDED
PROCESS ENGINEERING- 15
COMPUTER-AIDED CHEMICAL ENGINEERING
Advisory Editor: R. Gani
Volume 1: Distillation Design in Practice (L.M. Rose)
Volume 2: The Art of Chemical Process Design (G.L. Wells and L.M. Rose)
Volume 3: Computer Programming Examples for Chemical Engineers (G. Ross)
Volume 4: Analysis and Synthesis of Chemical Process Systems (K. Hartmann and
K. Kaplick)
Volume 5: Studies in Computer-Aided Modelling. Design and Operation
Part A: Unite Operations (1. Pallai and Z. Fony6, Editors)
Part B: Systems (1. Pallai and G.E. Veress, Editors)
Volume 6: NeuralN etworks for Chemical Engineers (A.B. Bulsari, Editor)
Volume 7: Material and Energy Balancing in the Process Industries - From Microscopic
Balances to Large Plants (V.V. Veverka and F. Madron)
Volume 8: EuropeanS ymposium on Computer Aided Process Engineering-10
(S. Pierucci, Editor)
Volume 9: EuropeanS ymposium on Computer Aided Process Engineering-11
(R. Gani and S.B. Jorgensen, Editors)
Volume 10: European Symposium on Computer Aided Process Engineering-12
(J. Grievink and J. van Schijndel, Editors)
Volume 11: Software Architectures and Tools for Computer Aided Process Engineering
(B. Braunschweig and R. Gani, Editors)
Volume 12: Computer Aided Molecular Design: Theory and Practice (L.E.K. Achenie,
R. Gani and V. Venkatasubramanian, Editors)
Volume 13: Integrated Design and Simulation of Chemical Processes (A.C. Dimian)
Volume 14: European Symposium on Computer Aided Process Engineering-13
(A. Kraslawski and I. Turunen, Editors)
Volume 15: Process Systems Engineering 2003 (Bingzhen Chen and A.W. Westerberg,
Editors)
Volume 16: Dynamic Model Development: Methods, Theory and Applications (S.P. Asprey
and S. Macchietto, Editors)
Volume 17: The Integration of Process Design and Control (P. Seferlis and M.C. Georgiadis,
Editors)
Volume 18: European Symposium on Computer-Aided Process Engineering-14
(A. Barbosa-P6voa and H. Matos, Editors)
Volume 19: Computer Aided Property Estimation for Process and Product Design
(M. Kontogeorgis and R. Gani, Editors)
Volume 20: European Symposium on Computer-Aided Process Engineering-15
(L. Puigjaner and A. Espufia, Editors)
COMPUTER-AIDED CHEMICAL ENGINEERING, 20B
E U R O P E A N S Y M P O S I U M
ON C O M P U T E R - A I D E D
PROCESS ENGINEERING- 15
38 th European Symposium of the Working Party on
Computer Aided Process Engineering
ESCAPE-15, 29 May- 1 June 2005, Barcelona, Spain
Edited by
Luis Puigjaner
UPC-ETSEIB
Barcelona, Spain
Antonio Espufia
UPC-ETSEIB
Barcelona, Spain
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2005
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Contents- Part B
Process Operation and Control
A Framework for the Mixed Integer Dynamic Optimisation of Waste Water
Treatment Plants using Scenario-Dependent Optimal Control
J. Busch, M. Santos', J. Oldenburg, A. Cruse and W. Marquardt ............................. 955
On-line Fault Diagnosis Support for Real Time Evolution applied to Multi-
Component Distillation
S. Ferrer-Nadal, I. Ydlamos-Ruiz, M. Graells and L. Puigjaner .............................. 961
Real-Time Feasibility of Nonlinear Predictive Control for Semi-batch Reactors
H. Arellano-Garcia, T. Bar,,, M. Wendt and G. Wozny ............................................ 967
Control of Integrated Process Networks - A Multi-Time Scale Perspective
M. Baldea and P. Daoutidis . ..................................................................................... 973
Minimum-Cost Operation in Heat-Exchanger Networks
A. H. Gonzdlez and J. L. Marchetti ........................................................................... 979
An Online Decision Support Framework for Managing Abnormal Supply Chain
Events
M. Bansal, A. A dhitya, R. Srinivasan and i. A. Karimi ............................................. 985
Novel Scheduling of a Mixed Batch/Continuous Sugar Milling Plant using Petri nets
M. Ghaeli, P. A. Bahri and P. L. Lee ........................................................................ 991
Improving Short-Term Planning by incorporating Scheduling Consequences
P. Hei./nen, I. Bouwmans and Z. Verwater-Lukszo ................................................... 997
Multi-scale Planning and Scheduling in the Pharmaceutical Industry
H. Stefansson and N. Shah ...................................................................................... 1003
Initiation and Inhibiting Mechanisms for Multi-tasking Control in Discrete Event
Systems
S. Macchietto, N. J. Alsop, R. J. Baird Z. P. Feng and B. H. Chen ....................... 1009
Model Based Parametric Control in Anaesthesia
P. Dua, V. Dua and E. N. Pistikopoulos ................................................................. 1015
Anti-Slug Control Experiments on a Small-Scale Two-Phase Loop
H. Sivertsen and S. Skogestad ................................................................................. 1021
Using CLP and MILP for Scheduling Commodities in a Pipeline
L. Magat6o, L. V R. Arruda and F. Neves Jr ......................................................... 1027
Scheduling of a Pipeless Multi-Product Batch Plant using Mixed-Integer
Programming Combined with Heuristics
S. Panek, S. Engell and C. Lessner . ........................................................................ 1033
On the State-Task Network Formulation: Time Representations
C. T. Maravelias ...................................................................................................... 1039
Optimization of Biopharmaceutical Manufacturing with Scheduling Tools -
Experiences from the Real World
C. A. Siletti, D. Petrides and A. Koulouris .............................................................. 1045
vi
Advances in Robust Optimization Approaches for Scheduling under Uncertainty
S. L. Janak and C. A. Floudas ................................................................................. 1051
Proactive Approach to address Robust Batch Process Scheduling under Short-Term
Uncertainties
A. Bonfill, A. Espu~a and L. Puigjaner ................................................................... 1057
A Rigorous MINLP for the Simultaneous Scheduling and Operation of Multiproduct
Pipeline Systems
R. Rejowski Jr. and J. M. Pinto ............................................................................... 1063
Multicommodity Transportation and Supply Problem with Stepwise Constant Cost
Function
Z. Lelkes, E. Rev, T. Farkas, Z. Fonyo, T. Kovacs and I. Jones .............................. 1069
Design and Planning of Supply Chains with Reverse Flows
M. I. Gomes Salema, A. P. Barbosa-P6voa and A. Q. Novais ................................ 1075
Heterogeneous Batch Distillation Processes: Real System Optimization
S. Pommier, S. Massebeuf V. Gerbaud, O. Baudouin, P. Baudet andX. Joulia .... 1081
Modelling and Optimisation of Distributed-Parameter Batch and Semi-batch Reactor
Systems
X. Zheng, Robin Smith and C. Theodoropoulos ...................................................... 1087
Optimal Start-up of Micro Power Generation Processes
P. I. Barton, A. Mitsos and B. Chachuat ................................................................. 1093
Performance Monitoring of Industrial Controllers Based on the Predictability of
Controller Behavior
R. A. Ghraizi, E. Martinez, C. de Prada, F. Cifuentes and J. L. Martinez ............. 1099
A Systematic Approach to Plant-Wide Control Based on Thermodynamics
L. T. Antelo, I. Otero-Muras, J. R. Banga and A. A. Alonso ................................... 1105
A Multiple Model, State Feedback Strategy for Robust Control of Nonlinear
Processes
F. E Wang, P. A. Bahri, P. L. Lee and I. T. Cameron ............................................ 1111
A Robust Discriminate Analysis Method for Process Fault Diagnosis
D. Wang and J. A. Romagnoli ................................................................................. 1117
Learning in Intelligent Systems for Process Safety Analysis
C. Zhao and V. Venkatasubramanian ..................................................................... 1123
Multivariate Decision Trees for the Interrogation of Bioprocess Data
K. Kipling, G. Montague, E. B. Martin and A. J. Morris ........................................ 1129
On a New Definition of a Stochastic-Based Accuracy Concept of Data
Reconciliation-Based Estimators
M. Bagajewicz ......................................................................................................... 1135
The Integration of Process and Spectroscopic Data for Enhanced Knowledge
Extraction in Batch Processes
C. W. L. Wong, R. E. A. Escott, A. J. Morris and E. B. Martin ............................... 1141
A Systematic Approach for Soft Sensor Development
B. Lin, B. Recke, P. Renaudat, J. Knudsen and S. B. Jorgensen ............................. 1147
vii
Application of Multi-Objective Optimisation to Process Measurement System
Design
D. Brown, F. MarOchal, G. Heyen and J. Paris ...................................................... 1153
Utilities Systems On-Line Optimization and Monitoring: Experiences from the Real
World
D. Ruiz, J. Mamprin, C. Ruiz, D. Nelson and G. Roseme ....................................... 1159
A Continuous-Time Formulation for Scheduling Multi-Stage Multi-product Batch
Plants with Non-identical Parallel Units
L. Fu and L A. Karimi .............................................................................................. 1165
Optimal Scheduling of Supply Chains: A New Continuous-Time Formulation
A. C. S. Amaro andA. P. Barbosa-P6voa ............................................................... 1171
Effect of Pricing, Advertisement and Competition in Multisite Capacity Planning
M. Bagq/ewicz ......................................................................................................... 1177
Multi-objective Optimization of Curds Manufacture
N. G. Vaklieva, A. Espu~a, E. G. Shopova, B. B. Ivanov and L. Puigianer ............ 1183
Global Supply Chain Network Optimization for Pharmaceuticals
R. T. Sousa, N. Shah and L. G. Papageorgiou ........................................................ 1189
Linear Quadratic Control Problem in Biomedical Engineering
L E Sanchez Chdvez, R. Morales-Mendndez and S. O. Martinez Chapa ............... 1195
Using Structured and Unstructured Estimators for Distillation Units: A Critical
Comparison
F. Bezzo, R. Muradore and M. Barolo .................................................................... 1201
Modeling of Complex Dynamics in Reaction-Diffusion-Convection Model of Cross-
Flow Reactor with Thermokinetic Autocatalysis
T. TrdvniOkovd, L Schreiber and M. KubiOek ......................................................... 1207
A Design and Scheduling RTN Continuous-time Formulation
P. M. Castro, A. P. Barbosa-P6voa and A. Q. Novais ............................................ 1213
Use of Perfect Indirect Control to Minimize the State Deviations
E. S. Hori, S. Skogeslad and W. H. Kwong ............................................................. 1219
Constraints Propagation Techniques in Batch Plants Planning and Scheduling
M. T. M. Rodrigues and L. Gimeno ......................................................................... 1225
Information Logistics for Supply Chain Management within Process Industry
Environments
M. Vegelti, S. Gonnet, G. Henning and H. Leone ................................................... 1231
Plant Structure Based Equipment Assignment in Control Recipe Generation
Considering Conflicts with Other Batches
T. Fuchino and H. Watanabe .................................................................................. 1237
IMC Design of Cascade Control
M. R. Cesca and J. L. Marchetti .............................................................................. 1243
Robust Model-Based Predictive Controller for Hybrid System via Parametric
Programming
A. M. Manthanwar, V. Sakizlis, V. Dua and E. N. Pistikopoulos ............................ 1249
viii
Model Based Operation of Emulsion Polymerization Reactors with Evaporative
Cooling: Application to Vinyl Acetate Homopolymerization
S. Arora, R. Gesthuisen and S. Engell ..................................................................... 1255
Event-Based Approach for Supply Chain Fault Analysis
R. Sarrate, F. Nejjari, F. D. Mele, J. Quevedo and L. Puigjaner ........................... 1261
Back-off Application for Dynamic Optimisation and Control of Nonlinear Processes
S. 1. Biagiola, A. Bandoni and J. L. Figueroa ......................................................... 1267
Operational Planning of Crude Oil Processing Terminals
A. M. Blanco, A. B. Morales Diaz, A. Rodriguez Angeles and A. Sdnchez ............. 1273
A Hierarchical Approach to Optimize LNG Fractionation Units
H. E. Alfadala, B. M. Ahmad andA. F. Warsame ................................................... 1279
First Principles Model Based Control
M. Rodriguez and D. Pdrez ..................................................................................... 1285
On-line Oxygen Uptake Rate as a New Tool for Monitoring and Controlling the SBR
Process
S. Puig, Ll. Corominas, J. Colomer, M. D. Balaguer and J. Colprim .................... 1291
On-Line Dynamic Monitoring of the SHARON Process for Sustainable Nitrogen
Removal from Wastewater
K. Villez, C. Rosen, S. Van Hulle, C. Yoo and P. A. Vanrolleghem ........................ 1297
Robust Controller Design for a Chemical Reactor
M. Bako~ovd, D. Puna and A. Mdsz~ros ................................................................. 1303
A M1NLP/RCPSP Decomposition Approach for the Short-Term Planning of Batch
Production
N. Trautmann and C. Schwindt ............................................................................... 1309
A Framework for On-line Full Optimising Control of Chemical Processes
P. A. Rolandi and J. A. Romagnoli .......................................................................... 1315
Wavelet-Based Nonlinear Multivariate Statistical Process Control
A. H. S. Maulud, D. Wang and J. A. Romagnoli ..................................................... 1321
Anaerobic Digestion Process Parameter Identification and Marginal Confidence
Intervals by Multivariate Steady State Analysis and Bootstrap
G. Ruiz, M. Castellano, W. Gonzdlez, E. Roca and J. M. Lema .............................. 1327
An Efficient Real-Time Dynamic Optimisation Architecture for the Control of Non-
Isothermal Tubular Reactors
M. R. Garcia, E. Balsa-Canto, C. Vilas, J. R. Banga andA. A. Alonso ................. 1333
Model Based Control of Solidification
B. Furenes and B. Lie .............................................................................................. 1339
h-Techsight: A Knowledge Management Platform for Technology Intensive
Industries
A. Kokossis, R. Ba~ares-Alc(mtara, L. Jimdnez Esteller and P. Linke ................... 1345
Modelling for Control of Industrial Fermentation
J. K. Rasmussen, H. Madsen and S. B. Jorgensen .................................................. 1351
ix
System-Dynamics Modelling to Improve Complex Inventory Management in a
Batch-Wise Plant
Z. I,'erwater-Lukszo and 7". S. Christina .................................................................. 1357
Dynamic Modeling and Nonlinear Model Predictive Control of a Fluid Catalytic
Cracking Unit
R. Roman, Z. K. Nag3,, F. AllgOwer and S. Agachi ................................................. 1363
Improving of Wavelets Filtering Approaches
R. I. ~. Tona, .4. Espu~a ~lncl L. Pui~/aner . ................................................................ 1369
Supply Chain Monitoring: A Statistical Approach
F. D. Me/e, E. Musulin and L. Pui~/aner. ............................................................... 1375
Closing the Intbrmation Loop in Recipe-Based Batch Production
E. Mztsulin, M. d. Arbiza, A. Bon/il[ and L. Puigffaner ............................................ 1381
Agent-Based Intelligent System Development for Decision Support in Chemical
Process Industry
): Oao and A. Kokossis ........................................................................................... 1387
Enhanced Modelling of an [industrial Fermentation Process through Data Fusion
Techniques
S. Triadaphillou, E. B. Martin, G. Montague, P. Je~jkins, S. Stimpson and A.
Nordon ..................................................................................................................... 1393
Implementation of Multi-Kalman Filter to Detect Runaway Situations and Recover
Control
R. Nomen, d. Sem/gere, E. Serra and d. Cano .......................................................... 1399
Supply Chain Management through a Combined Simulation-Optimisation Approach
F. D. Mele, A. Espu~a and L. Pui~janer ................................................................. 1405
Data-Based Internal Model Controller Design for a Class of Nonlinear Systems
A. G. Kalnlukale and M.-S. Chiu ............................................................................. 1411
Measurement-Based Run-to-run Optimization of a Batch Reaction-Distillation
System
A. Marchetti, B. Srinivasan, D. Bonvin, S. Elgue, L. Prat and M. Cabassud ......... 1417
Nonlinear Behaviour of a Low-Density Polyethylene Tubular Reactor-Separator-
Recycle System
M. H~/ele, I. Disli-Uslu, A. Kienle, I': M. Krishna, S. Pushpavanam and C.-U.
Schmidt .................................................................................................................... ! 423
Control and Optimal Operation of Simple Heat Pump Cycles
J. B. Jensen and S. Skogestad .................................................................................. 1429
Advanced Process Control of Pantolactone Synthesis using Nonlinear Model
Predictive Control (NMPC)
('. Cormos and S. A,~zachi ........................................................................................ 1435
Design and Analysis of a Classical Controller to the Residual Oil in a Small Scale
Semibatch Extractor
A. F. Cust6dio, D. F. Rezende, M. R. Wolj:Maciel and R. M. Filho ....................... 1441
Optimal Sensor Network Design and Upgrade using Tabu Search
M. C. Carnero, ,1. L. Hern(mdez and M. C. Sdmchez ............................................... 1447