Essays in Brewing Science Essays in Brewing Science Michael J. Lewis and Charles W. Bamforth UniversityofCalifornia–Davis Davis,California,USA MichaelJ.Lewis Charles.W.Bamforth ProfessorEmeritusofBrewingScience Chairperson,DepartmentofFoodScience AcademicDirectorofBrewing andTechnology ProgramsinUniversityExtension Anheuser-BushEndowedProfessor UniversityofCalifornia–Davis UniversityofCalifornia–Davis Davis,California95616-8598 Davis,California95616-8598 e-mail:[email protected] e-mail:[email protected] LibraryofCongressControlNumber:2006923489 ISBN10:0-387-33010-0 e-ISBN10:0-387-33011-9 ISBN13:978-0387-33010-5 e-ISBN13:978-0387-33011-2 Printedonacid-freepaper. (cid:2)C 2006SpringerScience+BusinessMedia,LLC Allrightsreserved.Thisworkmaynotbetranslatedorcopiedinwholeorinpartwithoutthe writtenpermissionofthepublisher(SpringerScience+BusinessMedia,LLC,233SpringStreet, NewYork,NY10013,USA),exceptforbriefexcerptsinconnectionwithreviewsorscholarly analysis. Use in connection with any form of information storage and retrieval, electronic adaptation,computersoftware,orbysimilarordissimilarmethodologynowknownorhereafter developedisforbidden. Theuseinthispublicationoftradenames,trademarks,servicemarks,andsimilarterms,even iftheyarenotidentifiedassuch,isnottobetakenasanexpressionofopinionastowhether ornottheyaresubjecttoproprietaryrights. 9 8 7 6 5 4 3 2 1 springer.com Preface Most brewing texts use a systematic barley-beer-bottle organization that takes the reader sequentially through the various stages of beer-making. This, of course, is logical and useful and works well. However, brewers do notoftenthinkaboutbeerandbrewinginthisway,e.g.tosolveproblems, buttheythinkaboutallthestagesintheprocessthatmightgetaffected,e.g. asinglebeerpropertysuchascolor.Alternatively,brewersmightponderon theinfluenceofsuchaffectiveagentsasmodificationoroxygenthroughout the process. This is also a typical questioning strategy in the examinations of the Institute of Brewing and Distilling that many professional brewers take. We think of this as a longitudinal organization of the subject matter, i.e. looking down the length of the process for causes and effects, and that is the structural approach to this book. It is important to bear this in mind when reading the book because this organization brings together informa- tion and ideas that are not usually seen side-by-side, and material that is usually in a single chapter in most books might be spread over several in this one because that best suits the unifying theme of the chapters. It has been relatively easy to draw together, from across the spectrum of beer- making, material that affects such beer properties as color, foam and haze, for example, for which this organizational structure works quite well; how- ever, in other cases the structure has given us some surprises and, to fulfill theconceptofthebook,e.g.wortboilingappearsunderachapteronwater v vi Preface andenergy.Therefore,thoughwethinkofeachchapterasastand-alonees- sayonthenominatedtopic,wehavebeenatsomepainstocross-reference thechaptersonetoanother,andhaveworkedparticularlyhardontheindex by which every reference to a particular subject can be traced. Thebookisnotwrittenforanuninformedreaderandindeedtheapproach we have used is inappropriate for those coming to the topic of brewing for the first time. We presume a good deal of knowledge about brewing be- cause our objective is not to teach the fundamentals. For that, a book such asBrewingbyLewisandYoung(thispublisher)wouldmakeagoodprimer. Althoughwehaveincorporatedthelatestideasfrompublishedresearchand from conversations with researchers and practical brewers alike, we have not peppered the text with references to the original literature; such refer- encestendto“date”atextquickly,yetanindividualresearchpaperusually contains such a small kernel of new information that it only makes sense or has relevance when subsumed into the vast storehouse of knowledge thatbrewershaveaccumulatedoverdecadesandevencenturies.Neverthe- less,amostinclusivetomesuchasBrewingScienceandPracticebyBriggs, Boulton,BrookesandStevens(WoodheadPublishingLtd.,Cambridge)uses references to the original literature and crucially provides an entre´e to that source of information for those who need it. Towriteabookthatisreasonablyshortonsuchavastsubjectasmalting and brewing demands that we make decisions about what to include or excludeandthelevelofdetailthatisappropriateineachchapter.Giventhat each chapter was originally intended to be called an essay and to be about 1000wordsinlength,ourpredilectionhasbeentoerronthesideofbrevity. Wearesurewewillnotmeettherequirementsofeveryreaderineverycase. For example, we have made few comments about health issues related to beerthoughthesehaveincreasinglyinterestedtheindustry;theseminaltext in this field is Beer:HealthandNutrition by Bamforth (Blackwell, Oxford)) after which there is very little else to say. Writingthisbookhastakenagooddealoftimeandarriveswellafterthe date originally promised to the publisher. We therefore thank Susan Safren who chased us relentlessly to complete the book especially when lots of other projects and activities seemed more attractive or more urgent. For the same reason we heartily thank the extraordinarily patient and talented women, whom we were smart enough to marry, for doing all the things they do that made this book possible. Contents I Qualities 1. Proteins............................................................................ 3 2. pH................................................................................... 13 3. Color................................................................................ 20 4. Foam................................................................................ 28 5. Haze................................................................................ 43 6. Microbiology...................................................................... 58 7. Inorganic Ions.................................................................... 69 II Processes 8. Raw Materials..................................................................... 77 9. Modification....................................................................... 93 10. Enzymes........................................................................... 105 vii viii Contents 11. Yeast................................................................................ 114 12. Oxygen............................................................................. 131 13. Water and Energy............................................................... 143 14. Sanitation and Quality......................................................... 161 Index..................................................................................... 171 I Qualities 1 Proteins Proteins primarily enter the brewing process from barley by way of malt. The bulk of this protein resides within the cells of the endosperm of barley grains where, by the time of grain maturity, the protein forms a matrix in which the large and small starch granules are embedded. There is also some protein in the endosperm cell walls, primarily in the middle lamella thatformstheintersectionbetweenadjacentcells.Also,thereisanintensely hydrophobicproteinparticle(hydrophobin)presentinbarleyscontaminated with mold spores (notably, Fusarium) that induces gushing of beer and the factor in malt responsible for premature yeast flocculation is proteinaceous in character. A classical measure of protein is the nitrogen content of grain, which is measured by the Kjeldahl method. The grain is digested completely by boiling sulfuric acid plus catalysts and the ammonium ion, so formed from all the nitrogen-containing substances in the sample, is quantified. Alterna- tively, the Dumas method can be used, in which the sample is gasified by incinerationinoxygentoformoxidesofnitrogen;byreduction,thenitrogen gas formed can be measured. In either case the factor 6.25 is then applied to convert total nitrogen to total protein because, on average, proteins con- tain 16% nitrogen. Because there are many compounds in barley and malt that contain nitrogen but are not proteins, the “protein” value, calculated in this way, is spuriously high and the factor 5.7 is sometimes preferred. 3 4 Chapter1 Nevertheless, protein values based on this admittedly false premise com- priseaveryusefulandpracticalguidefortheevaluationofbarleyandmalt. Proteins can also be measured in aqueous samples (wort and beer) by the useofCoomasieBrilliantBlue,adyethatreactswithproteins;analystsread the color formed in a spectrophotometer. Values are always much smaller than the Kjeldahl values for the same samples because the dye is blind to small nitrogen-containing molecules. Measurement of N-Containing Materials in Brewing Oneofthemostchallengingmaterialstomeasureinbeeranditsrawma- terials is protein. This is primarily on account of the heterogeneity of the speciesthatareinvolved.Whereascomponentssuchasβ-glucanandstarch have a single unit building block (glucose), there are 20 or more different monomericunitsthatcompriseproteins,namelytheaminoacids.Whereas themeasurementofthesebuildingblocksisstraightforward(theyreactas a group with ninhydrin to afford a violet color and can even be measured individuallyafterfractionatingbycolumnchromatography),whentheyen- ter into peptide bond formation to produce ever increasing complexities of peptides, polypeptides and proteins, there is a tremendous diversity of species.Simplealgebrawillillustratejusthowmanypermutationsofdipep- tide can be constructed from just two different amino acids (20 different aminoacidsinallmannerofpermutations,withaminoacid1providingits –CO H group to the peptide bond in one set but its –NH group in the 2 2 other,e.g.,Glycyl-alanineandAlanyl-glycinearedifferentdipeptides.)Going successivelytotripeptidesrightthewaythroughpolypeptidescomplicates thesituationexponentially. Onewaytoobtainareadingfortotalpeptidesandpolypeptideswouldbe tototallyhydrolyzethemixture,sayasfoundinbarley,malt,wortorbeer, and measure the amino acids released. This is seldom efficient, including fromatimeperspective.Oneofthemosttime-reveredapproacheshasbeen thatofKjeldahl,whereinthetotalityofnitrogenousmaterialsisconverted to ammonia by digestion, and the ammonia measured colorimetrically. As nitrogenconstitutessome16%ofthetotalweightofaprotein,thevaluefor N obtained was traditionally multiplied by 6.25 to arrive at an estimation of protein. This method has now been superseded for safety reasons by theDumasmethodinwhichthereistotalcombustionofproteinpriorto assessmentofnitrogen.Thisgivesevenhigherapparentlevelsforprotein, becauseofthemorecomprehensivedigestion,butthisonlyillustratesthe
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