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DOCUMENT RESUME ED 343 020 CE 060 663 Metal Fabrication Program Curriculum Development. TITLE Northeast Wisconsin Technical Coll., Green Bay. INSTITUTION Wisconsin State Board of Vocational, Technical, and SPONS AGENCY Adult Education, Madison. PUB DATE 91 264p. NOTE Guides - Classroom Use - Teaching Guides (For PUB TYPE Teacher) (052) EDRS PRICE MF01/PC11 Plus Postage. *Blueprints; Competency Based Education; *Curriculum DESCRIPTORS Development; *Drafting; Geometry; Instructional Materials; *Metal Working; Postsecondary Education; Trigonometry ABSTRACT This course syllabus is for five 18-week courses in the Metal Fabrication Program at Northeast Wisconsin Technical (2) blueprint reading and College (NWTC): (1) metal fabrication I; (4) metal fabrication II; and sketching; (3) applied layout tech I; (5) applied layout tech II. Each syllabus contains some or all of the following: (1) course information--summary statement, rationale for course, course objectives, classroom policy, student texts, references, visual aids, and special equipment and supplies; (2) weekly syllabus--lessons, reading assignments, and laboratory assignments; (3) course outline and request for course approval; and (4) NWTC instructional plan terminal competencies, each containing learning activities/resources and evaluation methods for unit specilic i>bjectives. (NLA) *********************************************************************** Reproductions supplied by EDRS are the best that can be made * * from the original document. * * *********************************************************************** METAL FABRICATION PROGRAM CURRICULUM DEVELOPMENT Northeast Wisconsin Technical College Green Bay, WI REPRODUCE THIS "PERMISSION TO GRANTED BY MATERIAL HAS BEEN Of EDUCATION U.S DEPARTMENT trnpftwetnent Resurch and Ottce ol EaucatIonal INFORMATtON ATONAL RESOURCES ED CENTE R IERta teptoduced as has been It document °Mina at'Ort the cors00 Dr if 1m recetwee Oftgattidog .1 made to umpwrit nave been r %knot chi gant RESOURCES TO THE EDUCATIONAL docu IERIC)." 011,14 INFORMATION CENTER 01011,0111110111Rd feptalent nthcal Posntsof vifray CX l'ICA neCeliblIttly mem do pour', OECD ootIluon or 9 BEST COPY MAILABLE so / METAL FABRICATION I e 41 0 J =ME SYLLABUS NRIAL IMBRICATION I - COURSE NO. 457-311 I. SWAIM S'IMEMENr Metal Fabrication Metal Fabrication 1 8 Credit How's 457-311- Office Location: (414) 743-2207 Teleplone Number: Advising time: theory and hands on shop training in the safe This opurse includes fabrication processing equipment including, use of all metal plasma arc pneumatic equipment, gas buring, electric arc cutting, forming and rolling equip- cutting, shearing, saw cutting, drilling experiences with ment. Also included will be theory and hands on tools, and metallurgical principles, material types, measuring, fabrication set ups, simple structural, sheetmetal, plate and pipe tolerancing. inspection and Synopsis Of Course Caltents of the course: A. Fabrication Tim s course if the first of boo semesters in the Metal Metal The stuclent will learn the safe operation of all Program. equipment, the basics of Metal fabrication set up and processing forms of fab- the fundamentals of metallurgical composition and rication materials. Methods to be employed: B. lecture, practical Method used in this course is a combination of Use of the lab and field experiences. overhead projector, videos, slide/tape presentations and transparencies are used throughout the course. required: Building Space and C. Equipment (fabrication Classroom space wdll be adjacent to the lab shop). assignments. wdll also use the adjacent welding lab for various Students Personnel Needed: D. both classroom Personnel required for course is one instructor for lectures and supervising the lab sessions. II. Rationale Fbr the COurse for a This course is a basic requirement in completing the program This course will introduce the student oneyear Mocational Diploma. of processing and to safety practices, Shop layout, and operation up equipment as a foundation for an entry level position in a set Students should possess variety of Metal Fabricaticn IndUstries. 111/ good mechanical, mathematical and visual skills, and above average hand/eye coordination. High a:tool education Is required for entry COurse is on a practical hands on level with into this program. emphasis on lalb and field experience as uell as classroom study. All aspects of safety will be emphasized throughout the course. III. Course ctdpttives The student will know all general safety hazards associated 1. udtbi Metal fabwication, be aware of specific hazards of all equipment trained to operate, and perform all operations with correct safety procedure and protection. The stmlultwill develop proficiency of operation and maintainance ofpneumatic and electric pzuered grinding, chiming polishing, and cleaning tools. The student will develop proficiency of operation and mint- 3. ainance of hand burn, mactine burn and electric arc cutting equipment. The student will develop proficiency in operation amelmaint- 4. ainance of power and hand shearing equipment. The student will develop proficiency in operation and maint- 5. ainance of hydraulic and hand operated forming and rolling equipment. The student udll develop proficiency in operation and mint- 6. ainance of drilling and taping equipment. The student will sellect most effective processing method and 7. perform accurate joint preparation and joining operations on a variety of material fonms. The student will gain an understanding of basic metallurgy, the 8. effects of common alloying elements and methods to identify material type. The student, will select most appropriate measuring tools for 9. and accurately use to perform all measuring and locating operations used In metal fabrication. The student will develop proficiency in table set up of simple 10. structural, plate, sheetmetal and pipe fabrications. U. The student will understand the role of inspection and basic inspection and testing procedures and apply techniques of geometric, dimensional and visual inspection to check processing and set up of metal fabrications. The student will start to zero in on specific types of metal 12. fabrication and specific job descriptions that they "mid like to purste. Classroom Policy No eating, drinking in the classroan - no smoking anywhere in 1. the school. outside the labs. No horse play in the classroom or insdde and 2. work in the labs who is under the No student wdll be allowed to 3. influence of alcohol or other drugs. 4111 removal from the class. Any disruptive behavior is grounds for 4. followed throughout, the All safety rules will be emphasized and 5. course. Attendance Policy class attendance Due to the nature and structure of this course, completion of this is of the upmost importance to the successful become a part Attendance udll be reoorded daily and will course. If the student's progress is being of your permanent record. the appropriate hampored due to absences, a referral shall be made to student services counselor. Grading Scale numerically determine The following grading scale will be used to the student's grade for the course: - 100 A = 93 = 92 85 B = C = - 84 77 D = - 76 70 F = 0 - 69 (Failing) Computing Grades points, and quiz GYades will be figured by adding test podnts, lab The percentage will points together and dividing the total possible. fall within the scale above. Total grade determined by the following: )Points will be given for attendance Major Test .M= )and each category listed on left Quizzes MOW )The total number of points will Lab & Field make up 90% of the final grade. )10% Participat.ion Major Tests:, but they may not These tests may be made up withdn 10 school days, be the same tests. Quizzes: udll be recorded alizzes must be made up udthin (5) school days CT they as a zero. UP TEsrs STUDEN'I'S ARE RIMPasSIBIZ ID MAKE Labs Es Field Work: all students Labs are considered as the major part of the class end Labs will not be =plated untill all participate. are expected to work area material, tools and equipment has been stared prcperly and 1111 formally ftudents udll not be allowed to leave until cleamedtp. An early leave counts as an absence dismissed by the instructor. conaunications, Students udll be graded on initiative, for the day. cocperativeness, crew integrity and positive attitude. Text Required: Metal Fabrication A Practical Guide 1. Metaluvrk'Dactux3logy and Practice 2. Student Material List TOol Box 1. Loose leaf note books & Paper (3ring holder) 2. Pens and pemcils 3. Hard toe safety shoes 4. Hard hat 5. Safety glasses wiside shields 6. Gloves 7. Mork clothing 8. Combination square 9. Steel punch 10. 12' Steel tape 11. Ball peen hammer 12. Scientific calculator 13. Job Opportunities Sheet Metal industries 1. Structural steel construction and products 2. Plate Fabrication Products 3. Construction equipment a. Military equipment b. Handling equipment c. Manfucturing cpipment d. Metal Fabrication Job shops 4. Pipe Fabrication 5. Pressure Vessel Fabrication 6. Ship building industry 7. Best Students Get The Best Jobs No guarantee of a job when you graduate Depends on you We cannot get yeu the jdb Willingness Tb Re-locatd For a Job Don't limit yourself to this area NWTC - Employment Assistance Center Main Objectives: You will 'lb cbtain marketable skills so that you can get a job. get out what yaz put into the class. o .aut Fran Students Encouracea We want participation fran the students. Ask questions. / * e COURSE NEMER 457-311 Fabrrcation 1 COURSE TITLE Metal tip STUDENT TEXTS: Metal Fabrication A Practical GUide Title: Robert I.00Con, Richard H. Carr Authors: Prentice-Hall Inc., Englewaod Cliffs NJ 07632 Publisher: 1985 Copyright Date Date Adopted: 1991 Metalwork Technology and Practice Title: Victor E Repp WillaniZr. McCarthy Authors: Glencoe Publishing COmpany Publisher: 1989 Copyright Date 1991 Date Adapted 8th Edition References: Weldment Distaration - AWS Maintenance Pacific Press and Shape Ctuparr/Cbrporation and Manual Practical Sheet Metal Layout Metals Hand Book - Vol 1-10 by "A Treatise on Geometric Dimensioning and TOlerancing" Lawell W Fister, Honeywell Inc. Visual Aids: Transparencies taken from above references Various related videos and slide/tape presentations Special Equipment and Supplies: Overhead transparency Slide projector W/tape Television and VCR Screen SYLLABUS FOR: Metal Fabrication I TEXT: Metal Fabrication A Practical Guide. Metalwork 'itchnology and Practice TOPICS 6 BEFORE-CLASS ASSIGNMENTS SPSSION DATES 4 Lecture; 12 Hburs Lab C1ASS SESSIONS: Actual Scheduled Week #1 Basic danger areas in the Metal Fabrication shop. 1. "Safety" Video. 2. Shop layout, material flow, handling equipment. 3. fabrication equLipment. Handling equipment - operation. 4. Read Chapter 1 Metal Fabrication pp 1-7 Unit 3 Metalwork pp 34-39 "Safety Rules" handout "Hand control signals" handout Lab Assignment Grinding Material Flow Material Handling Unit 3 Review p 33 Week #7 1. Pneumatic and electric power safety hazards. 2. Operation of grinding equipment 3. Use of metal files 4. Gas cutting principles Read Chapter 13 Metal Fabrication pp 159-167 Units 43, 44,45 Metalwork pp 361 - 377 Lab Assignment Grinding Filing Week #3 Hand burn safety 1. Hand burn equipment operation and maintenance 2. Electric arc cutting procedures 3. Plasma arc cutting principles 4. Read chapter 12 Metal Fabrication pp 145-158