EPD Congress 2013

289 Pages·2013·7.678 MB·English

2013
EPD Congress
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2013
EPD Congress
Proceedings of the symposia sponsored by
the Extraction & Processing Division (EPD) of
The Minerals, Metals & Materials Society (TMS)
Held during the
TMS 2013 Annual Meeting & Exhibition
San Antonio, Texas, USA
March 3-7, 2013
Edited by
Michael L. Free
Andreas H. Siegmund
A John Wiley & Sons, Inc., Publication
Copyright © 2013 by The Minerals, Metals & Materials Society.
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Published by John Wiley & Sons, Inc., Hoboken, New Jersey.
Published simultaneously in Canada.
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ISBN 978-1-11860-574-5
ISSN Number 1079-7580
Printed in the United States of America.
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A John Wiley & Sons, Inc., Publication
TABLE OF CONTENTS
EPD Congress 2013

EPD Council 2013 .............................................................................................. xi
EPD Honors and Awards 2013 ......................................................................... xiii

Modeling of Multi-Scale Phenomena in Materials
Processing - III

Microstructure Evolution I

Numerical Simulation of Solute Diffusion-Controlled Dendritic Growth with
Cellular Automaton Method .................................................................................5
S. Luo, and M. Zhu

Multi-Scale Modelling Using 3-Dimensional Adaptive Meshing with an
Implicit, Multigrid Solver: A Crystallization Example ....................................... 13
A. Mullis, C. Goodyer, P. Bollada, and P. Jimack

Modeling of Electromagnetic Stirring in the DC Casting of Aluminum with
ANSYS ............................................................................................................... 21
S. Bogovalov, E. Pavlov, V. Timofeev, I. Tronin, and V. Kislov

Microstructure Evolution II

Computational Multi-Phase Modeling of Cast Energetic Materials ................... 31
R. Mudryy, and L. Nastac

Large Scale Parallel Lattice Boltzmann Model of Dendritic Growth ................. 39
B. Jelinek, M. Eshraghi, and S. Felicelli

Thin Wall Ductile Iron Castings Modeling by Cellular Automaton ................... 47
D. Gurgul, A. Burbelko, M. Górny, and W. Kapturkiewicz

Coupled Flow-Thermal-Microstructural Modeling of the Scanning Laser
Epitaxy Process ................................................................................................... 55
R. Acharya, J. Gambone, R. Bansal, P. Cilino, and S. Das
v
Heat Treatment
Internal Stress Generation during Quenching of Thick Heat Treatable
Aluminium Alloys .............................................................................................. 65
J. Drezet, N. Chobaut, P. Schloth, and H. van Swygenhoven
A High Order Mathematical Model for Calculating Casting Temperature
Field Based on ADI Method ...............................................................................73
X. Niu, W. Liang, and H. Hou
Microstructure Evolution Modeling for Solution Treatment of Aluminum
Alloys..................................................................................................................79
H. Yin, A. Sabau, T. Skszek, and X. Niu
Yield Strength Prediction for Rapid Age-hardening Heat Treatment of
Aluminum Alloys ...............................................................................................87
H. Yin, A. Sabau, G. Ludtka, T. Skszek, and X. Niu
Microstructure Effects
Study on Effects of Interfacial Anisotropy and Elastic Interaction on
Morphology Evolution and Growth Kinetics of a Single Precipitate in Mg-Al
Alloy by Phase Field Modelling .........................................................................97
G. Han, Z. Han, A. Luo, A. Sachdev, and B. Liu
Simulation of Microstructural Morphology Evolution of Ni-45wt.%Mo
Droplets during Rapid Solidification Process ...................................................107
J. Ma, J. Zhang, S. Zhao, and J. Zhao
Fluid Dynamics and Solidification
Numerical Simulating Study on the Solidification Process of Continuous
Casting Billet .................................................................................................... 117
T. Zhang, J. Li, H. Yang, F. Song, and T. Huang
Optimum Effect of Factors Influencing on Sacrificial Cathodic Protection
for Steel Wall ....................................................................................................125
S. Kaskah
Modeling on Fluid Flow and Inclusion Motion in a Continuous Casting
FC-Mold ...........................................................................................................135
Q. Wang, S. Li, Y. Li, L. Zhang, and X. Wang
vi
Numerical Simulation of Temperature Field and Pressure in Super Large
Regenerative Rotary Hearth Furnace ................................................................143
Q. Li, H. Lu, and L. Zhou
Production, Refining and Recycling of Rare Earth
Metals
Production, Refining and Recycling of Rare Earth
Metals
The Ternary System Thermodynamics of Phase Diagram Analysis of Cerium
Rare Earth Oxides in Supercritical Water .........................................................155
C. Li, H. Li, C. Jiao, Z. Zhang, and C. Wu
Removing Aluminum from Chlorinated Rare Earth Solution by Hydrolysis ...165
S. Ding, W. Chen, C. Ji, Z. Shan, and F. Yan
Solar Cell Silicon
Silicon Production and Refining
Production of Silicon from Silica: Solid-Oxide-Membrane Based
Electrolysis Process ..........................................................................................177
Y. Jiang, J. Xu, B. Lo, U. Pal, and S. Basu
Carbochlorination Reduction of Silica Oxides .................................................185
M. Song, M. Hu, L. Liu, Q. Deng, X. Lv, and C. Bai
Solar Grade Silicon Purification Using Liquid Phase Migration Technique ....193
K. Matsunaga, T. Yoshikawa, and K. Morita
Alloying Refining of Metallurgical Grade Silicon with Rare Earth Elements ..201
Y. Meteleva-Fischer, Y. Yang, R. Boom, B. Kraaijveld,
and H. Kuntzel
Effect of Oxygen and Carbon on Lifetime in Cz Silicon Pulled from
Top-Cuts of Casted Multi-crystalline Ingot ......................................................211
S. Zhang, E. Øvrelid, Y. Hu, and G. Tranell
vii
Effect of Impurities in Monocrystalline Silicon for Solar Cells .......................219
M. Knudson, M. Juel, E. Øvrelid, and M. Di Sabatino
Slag-based Refining of Silicon and Solar Cell
Advances
Reductive Removal of Phosphorus in Silicon Using CaO-CaF Slag ...............229
2
H. Kawamura, Y. Yanaba, T. Yoshikawa, and K. Morita
Boron and Phosphors Distribution Equilibria among the Molten Si, Slag and
Metal Phases .....................................................................................................237
K. Tang, E. Krystad, G. Tranell, and M. Tangstad
Antireflective Silicon Nanostructures Fabricated by Cheap Chemical
Etchant and Coated by Atomic Layer Deposited Al O Layer .........................243
2 3
Z. Yue, H. Shen, Y. Jiang, and Y. Teng
General Poster Session
General Session
Application of Non-stationary Thermal Model for Simulation and
Investigation of Heat and Refining Processes of Ti During EBMR .................253
K. Vutova, V. Donchev, V. Vassileva, D. Amalnerkar,
N. Munirathnam, and T. Prakash
Investigation of Optimum Cementation Conditions of Ruthenium with
Experimental Design ........................................................................................261
B. Zeytuncu, M. Morcali, O. Çelik, and O. Yucel
Kinetic Study of Recovery of Iron from Cassiterite Ore ..................................269
G. Onyedika, T. Onwumere, andM. Ogwuegbu
Non-isothermal Kinetics Research of the Pellet under High
Reduction Potential ...........................................................................................277
H. Zuo, K. Jiao, R. Xu, and J. Zhang
Reduction of Pellets of Basic Oxygen Furnace (BOF) Dust Using
Hydrogen ..........................................................................................................287
TMS, E. Junca, G. Rodrigues, V. Telles, D. Espinosa, and J. Tenório
viii
Author Index ..................................................................................................... 293

Subject Index .................................................................................................... 295

ix
EPD Council 2012-2013
Adrian C. Deneys
Chair
Business Development Manager
Praxair Inc.
Mark E. Schlesinger
Vice Chair
Professor
Missouri University of Science & Technology
Thomas P. Battle
Past Chair
Senior Metallurgist
Midrex Technologies
Corby G. Anderson
Membership & Student Development Cmte Representative
Harrison-Western Professor of Metallurgical & Materials Engineering
Colorado School of Mines
Shijie Wang
Hydrometallurgy & Electrometallurgy Cmte Chair
Principal Advisor
Rio Tinto Kennecott Utah Copper Corporation
Kevin M. Jaansalu, PE
Content Development & Dissemination Cmte Representative
Associate Professor
Royal Military College
Jiann-Yang (James) Hwang
Materials Characterization Cmte Chair
Director
Michigan Technological University
Tao Jiang
Pyrometallurgy Cmte Chair
Northeastern University
Anne Kvithyld
Recycling & Environmental Technologies Cmte Chair
Research Scientist
SINTEF
Lifeng Zhang
Process Technology & Modeling Cmte Chair
Dean
University of Science & Technology Beijing
xi