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Environmentally friendly polymer nanocomposites: Types, processing and properties PDF

501 Pages·2013·14.612 MB·English
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Environmentally friendly polymer nanocomposites © Woodhead Publishing Limited, 2013 Related titles: Advancedfi bre- reinforced polymer (FRP) composites in civil engineering (ISBN 978-0-85709-234-2) Non- destructive (NDE) of polymer matrix composites (ISBN 978-0-85709-344-8) Advancedfi bre- reinforced polymer (FRP) composites for structural applications (ISBN 978-0-85709-418-6) D etails of these books and a complete list of titles from Woodhead Publishing can be obtained by: • visiting our web site at www.woodheadpublishing.com • contacting Customer Services (e- mail: [email protected]; fax: +44 (0) 1223 832819; tel.: +44 (0) 1223 499140 ext. 130; address: Woodhead Publishing Limited, 80 High Street, Sawston, Cambridge CB22 3HJ, UK) • i n North America, contacting our US offi ce (e-m ail: usmarketing@ woodheadpublishing.com; tel.: (215) 928 9112; address: Woodhead Publishing, 1518 Walnut Street, Suite 1100, Philadelphia, PA 19102-3406, USA) If you would like e-v ersions of our content, please visit our online platform: www. woodheadpublishingonline.com . Please recommend it to your librarian so that everyone in your institution can benefi t from the wealth of content on the site. We are always happy to receive suggestions for new books from potential editors. To enquire about contributing to our Composites Science and Engineering series, please send your name, contact address and details of the topic/s you are interested in to [email protected]. We look forward to hearing from you. T he team responsible for publishing this book: Commissioning Editor: Jess Rowley Publications Coordinator: Francis Dodds Editorial and Production Manager: Mary Campbell Production Editor: Adam Hooper Project Manager: Annette Wiseman, Refi neCatch Limited Copyeditor: Jo Egre Proofreader: Clare Dobson Cover Designer: Terry Callanan © Woodhead Publishing Limited, 2013 Woodhead Publishing Series in Composites Science and Engineering: Number 44 Environmentally friendly polymer nanocomposites Types, processing and properties Suprakas Sinha Ray © Woodhead Publishing Limited, 2013 Published by Woodhead Publishing Limited, 80 High Street, Sawston, Cambridge CB22 3HJ, UK www.woodheadpublishing.com www.woodheadpublishingonline.com Woodhead Publishing, 1518 Walnut Street, Suite 1100, Philadelphia, PA 19102-3406, USA Woodhead Publishing India Private Limited, 303 Vardaan House, 7/28 Ansari Road, Daryaganj, New Delhi – 110002, India www.woodheadpublishingindia.com First published 2013, Woodhead Publishing Limited © Woodhead Publishing Limited, 2013. The publisher has made every effort to ensure that permission for copyright material has been obtained by authors wishing to use such material. The authors and the publisher will be glad to hear from any copyright holder it has not been possible to contact. The author has asserted their moral rights. This book contains information obtained from authentic and highly regarded sources. Reprinted material is quoted with permission, and sources are indicated. Reasonable efforts have been made to publish reliable data and information, but the authors and the publishers cannot assume responsibility for the validity of all materials. Neither the authors nor the publishers, nor anyone else associated with this publication, shall be liable for any loss, damage or liability directly or indirectly caused or alleged to be caused by this book. Neither this book nor any part may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, microfi lming and recording, or by any information storage or retrieval system, without permission in writing from Woodhead Publishing Limited. The consent of Woodhead Publishing Limited does not extend to copying for general distribution, for promotion, for creating new works, or for resale. Specifi c permission must be obtained in writing from Woodhead Publishing Limited for such copying. Trademark notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identifi cation and explanation, without intent to infringe. British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library. Library of Congress Control Number: 2013937644 ISBN 978-0-85709-777-4 (print) ISBN 978-0-85709-782-8 (online) ISSN 2052-5281 Woodhead Publishing Series in Composites Science and Engineering (print) ISSN 2052-529X Woodhead Publishing Series in Composites Science and Engineering (online) The publisher’s policy is to use permanent paper from mills that operate a sustainable forestry policy, and which has been manufactured from pulp which is processed using acid- free and elemental chlorine- free practices. Furthermore, the publisher ensures that the text paper and cover board used have met acceptable environmental accreditation standards. Typeset by Refi neCatch Limited, Bungay, Suffolk Printed by MPG Printgroup, UK © Woodhead Publishing Limited, 2013 Contents About the author xi Woodhead Publishing Series in Composites Science and Engineering xiii Preface xvii Part I Types, processing and characterization 1 1 Introduction to environmentally friendly polymer nanocomposites 3 1.1 Introduction 3 1.2 Defi ning environmentally friendly polymer nanocomposites 4 1.3 Environmentally friendly polymer matrices 5 1.4 Environmentally friendly nanofi llers/reinforcements 6 1.5 Processing of environmentally friendly polymer nanocomposites 7 1.6 Solution- blending and i n- situ polymerization 9 1.7 Melt-blending 10 1.8 Performance and potential of environmentally friendly polymer nanocomposites 20 1.9 References 21 2 Environmentally friendly polymer matrices for composites 25 2.1 Introduction 25 2.2 Mechanisms of biodegradation and classifi cation of biodegradable polymers 25 2.3 Biodegradable polymers derived from renewable sources 26 2.4 Biodegradable polymers derived from fossil- fuel resources 35 2.5 Summary: using biodegradable polymers as matrices 39 2.6 References 39 v © Woodhead Publishing Limited, 2013 vi Contents 3 Environmentally friendly nanofi llers as reinforcements for composites 41 3.1 Introduction 41 3.2 Nanoclays as reinforcements 42 3.3 Carbon nanotubes (CNTs) as reinforcements 55 3.4 References 67 4 Techniques for characterizing the structure and properties of polymer nanocomposites 74 4.1 Introduction 74 4.2 X-ray diffraction (XRD) and small- angle X-ray scattering (SAXS) 74 4.3 Transmission electron microscopy (TEM) and electron tomography 76 4.4 Scanning transmission electron microscopy (STEM) 79 4.5 Scanning electron microscopy (SEM) and focused- ion beam SEM (FIB-SEM) 82 4.6 Atomic force microscopy (AFM) 84 4.7 Optical microscopy (OM) and polarized optical microscopy (POM) 85 4.8 Infrared (IR) spectroscopy 86 4.9 Other techniques 87 4.10 References 87 5 Environmentally friendly polymer nanocomposites using polymer matrices from renewable sources 89 5.1 Introduction 89 5.2 Poly(lactic acid) (PLA)-based polymer nanocomposites 89 5.3 Polyalkanoate (PHA)-based polymer nanocomposites 103 5.4 Starch- based polymer nanocomposites 108 5.5 Cellulose- based polymer nanocomposites 124 5.6 Chitosan- based polymer nanocomposites 127 5.7 Protein- based polymer nanocomposites 132 5.8 References 139 6 Environmentally friendly polymer nanocomposites using polymer matrices from fossil fuel sources 157 6.1 Introduction 157 6.2 Poly(butylene succinate) (PBS)-based polymer nanocomposites 157 © Woodhead Publishing Limited, 2013 Contents vii 6.3 Poly[(butylene succinate)-co- adipate] (PBSA)- based polymer nanocomposites 170 6.4 Poly(ε -caproloctone) (PCL)-based polymer nanocomposites 177 6.5 Poly(butylene adipate- co-terephthalate) nanocomposites 194 6.6 Nanocomposites of other biodegradable polyesters 198 6.7 References 198 7 Processing of environmentally friendly polymer nanocomposite foams for packaging and other applications 208 7.1 Introduction 208 7.2 Preparation, characterization and properties of environmentally friendly polymer nanocomposite (EFPN) foams 209 7.3 References 219 Part II Properties 223 8 Tensile properties of environmentally friendly polymer nanocomposites using biodegradable polymer matrices and clay/carbon nanotube (CNT) reinforcements 225 8.1 Introduction 225 8.2 Tensile properties of environmentally friendly polymer nanocomposites (EFPNCs) using clay reinforcements 226 8.3 Tensile properties of EFPNCs using carbon nanotube (CNT) reinforcements 253 8.4 References 263 9 Dynamic mechanical properties of environmentally friendly polymer nanocomposites using biodegradable polymer matrices and clay/carbon nanotube (CNT) reinforcements 269 9.1 Introduction 269 9.2 Dynamic mechanical properties of environmentally friendly polymer nanocomposites using clay reinforcements 270 9.3 Dynamic mechanical properties of environmentally friendly polymer nanocomposites using carbon nanotube (CNT) reinforcements 286 9.4 References 292 © Woodhead Publishing Limited, 2013 viii Contents 10 Thermal stability and fl ammability of environmentally friendly polymer nanocomposites using biodegradable polymer matrices and clay/carbon nanotube (CNT) reinforcements 295 10.1 Introduction 295 10.2 Thermal stability of environmentally friendly polymer nanocomposites using clay reinforcements 296 10.3 Thermal stability of environmentally friendly polymer nanocomposites using carbon nanotube (CNT) reinforcements 316 10.4 Fire resistant properties of environmentally friendly polymer nanocomposites using biodegradable polymer matrices and clay/carbon nanotube (CNT) reinforcements 319 10.5 References 323 11 Barrier properties of environmentally friendly polymer nanocomposites using biodegradable polymer matrices and clay/carbon nanotube (CNT) reinforcements 328 11.1 Introduction 328 11.2 Gas barrier properties 329 11.3 Water vapor permeability and water swelling behavior 340 11.4 References 343 12 Crystallization behavior, kinetics and morphology of environmentally friendly polymer nanocomposites using biodegradable polymer matrices and clay/ carbon nanotube (CNT) reinforcements 346 12.1 Introduction 346 12.2 Isothermal and non- isothermal crystallization kinetics 347 12.3 Crystallization of clay- reinforced polymer nanocomposites 351 12.4 Crystallization of carbon nanotube (CNT)-reinforced polymer nanocomposites 375 12.5 References 380 13 Biodegradation behavior of environmentally friendly polymer nanocomposites using biodegradable polymer matrices and clay/carbon nanotube (CNT) reinforcements 385 13.1 Introduction 385 13.2 Biodegradation behavior of environmentally friendly polymer nanocomposites using clay reinforcements 386 © Woodhead Publishing Limited, 2013 Contents ix 13.3 Biodegradable behavior of environmentally friendly polymer nanocomposites using carbon nanotube (CNT) reinforcements 409 13.4 References 412 14 Rheological properties of environmentally friendly polymer nanocomposites (EFPNCs) using biodegradable polymer matrices and clay/carbon nanotube (CNT) reinforcements 415 14.1 Introduction 415 14.2 Dynamic oscillatory shear measurements 416 14.3 Steady shear measurements 437 14.4 Elongation fl ow rheology 445 14.5 References 447 15 Electrical and thermal conductivity of environmentally friendly polymer nanocomposites (EFPNCs) using biodegradable polymer matrices and clay/ carbon nanotube (CNT) reinforcements 450 15.1 Introduction 450 15.2 Electrical conductivity 451 15.3 Thermal conductivity 461 15.4 References 462 Part III Summary 465 16 Applications, environmental impact and future development of environmentally friendly polymer nanocomposites (EFPNCs) 467 16.1 Introduction 467 16.2 Applications of environmentally friendly polymer nanocomposites 467 16.3 Assessing the environmental impact of environmentally friendly polymer nanocomposites 471 16.4 Current challenges facing environmentally friendly polymer nanocomposites 472 16.5 Future trends 475 16.6 References 476 Index 479 © Woodhead Publishing Limited, 2013

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