Table Of Content

• • • • I I a n - e o n s r u e i o n 1 - A Step-by-Step Project Based Approach Uti izing 30 So ·d Mode ·ng David C. Planchard, CSWP, SOLIDWORKS Accredited Educator E n g i n e e r i n g D e s i g n w i t h S O L I D O R K S 2 0 1 8 and V i d e o Instruction A Step-by-Step Project Based Approach Utilizing 3D Solid Modeling David C. Planchard CSWP & SOLIDWORKS Accredited Educator ?s j). . SolldWorks SDC Publications P.O. Box 1334 Mission, KS 66222 913-262-2664 www.SDCpublications.com Publisher: Stephen Schroff Copyright 2018 David Clifton Planchard All rights reserved. This document may not be copied, photocopied, reproduced, transmitted, or translated in any form or for any purpose without the express written consent of the publisher, SDC Publications. Examination Copies Books received as examination copies are for review purposes only and may not be made available for student use. Resale of examination copies is prohibited. Electronic Files Any electronic files associated with this book are licensed to the original user only. These files may not be transferred to any other party. Trademarks SOLIDWORKS®, eDrawings®, SOLIDWORKS Simulation®, SOLIDWORKS Flow Simulation, and SOLIDWORKS Sustainability are registered trademarks of Dassault Systemes SOLIDWORKS Corporation in the United States and other countries; certain images of the models in this publication courtesy of Dassault Systemes SOLIDWORKS Corporation. Microsoft Windows®, Microsoft Office® and its family of products are registered trademarks of the Microsoft Corporation. Other software applications and parts described in this book are trademarks or registered trademarks of their respective owners. The publisher and the author make no representations or warranties with respect to the accuracy or completeness of the contents of this work and specifically disclaim all warranties, including without limitation warranties of fitness for a particular purpose. No warranty may be created or extended by sales or promotional materials. Dimensions of parts are modified for illustration purposes. Every effort is made to provide an accurate text. The author and the manufacturers shall not be held liable for any parts, components, assemblies or drawings developed or designed with this book or any responsibility for inaccuracies that appear in the book. Web and company information was valid at the time of this printing. The Y14 ASME Engineering Drawing and Related Documentation Publications utilized in this text are as follows: ASME Y14.l 1995, ASME Y14.2M-1992 (R1998), ASME Y14.3M-1994 (R1999), ASME Y14.41-2003, ASME Y14.5-1982, ASME Y14.5-1999, and ASME B4.2. Note: By permission of The American Society of Mechanical Engineers, Codes and Standards, New York, NY, USA. All rights reserved. Additional information references the American Welding Society, A WS 2.4: 1997 Standard Symbols for Welding, Braising, and Non-Destructive Examinations, Miami, Florida, USA. ISBN-13: 978-1-63057-147-4 ISBN-10: 1-63057-147-4 Printed and bound in the United States of America. I I access exclusive bonus content To This book comes with a unique access code that gives you access to exc lusive bonus content. Please emai l your proof of purchase to service@SOCpublications . com in order to receive your access code . Once you've redeemed your code the book w il l be added to your SOC Publications Library. You can access your f iles wherever and whenever you want by logg ing into you r account and going to your account libra ry. REDEEM YOUR CODE 1. Ema il your ebook proof of purchase to service@sdcpublicat ions.com 2. Login to your SOC Publications account or reg ister at SOCpub lications.com/Reg ister 3. Once you are logged in to your account vis it SOCpub lications .com/Redeem 4 . Ent er t he code you received 5. Go to SOCpublications .com/L ibrary to access this book's exc lusive co ntent from your account library. For answers to frequent ly asked questions regarding downloads and opening fi les visit SDCpubl ications.com/FAQ For technical support vis it SDCpublications .com/Contact-Us Instructors: You can access th is book's downloads by logging into your instructor account and visiting this book's deta il s page on our website. Engineering Design with SOLIDWORKS® 2018 Introduction Engineering Design with SOLIDWORKS® 2018 and video instruction is written to assist students, designers, engineers and professionals. The book provides a solid foundation in SOLIDWORKS by utilizing projects with step-by-step instructions for the beginner to intermediate SOLIDWORKS user featuring machined, plastic and sheet metal components. Desired outcomes and usage competencies are listed for each project. The book is divided into five sections with 11 projects. Project 1 - Project 6: Explore the SOLIDWORKS User Interface and CommandManager, Document and System properties, simple and complex parts and assemblies, proper design intent, design tables, configurations, multi sheet, multi-view drawings, BOMs, and Revision tables using basic and advanced features . Additional techniques include the edit and reuse of features , parts, and assemblies through symmetry, patterns, configurations, SOLIDWORKS 30 ContentCentral and the SOLIDWORKS Toolbox. Project 7: Understand Top-Down assembly modeling and Sheet Metal parts. Develop components In-Context with InPlace Mates, along with the ability to import parts using the Top-Down assembly method. Convert a solid part into a Sheet Metal part and insert and apply various Sheet Metal features . UlttS (in) o.t43 Project 8 - Project 9: Recognize SOLIDWORKS 0.131 Node:: ,==10276~-----,-,-1 X.. V, Z loution: ·S..21·6,4Se·0164.4e·009 in Simulation and Intelligent Modeling techniques. Value: 0.023 1n 010, 0.095 Understand a general overview of SOLIDWORKS 0.083 10310 X. '(, Z lcQbon: ·4.97 ·6.08e·016 4.4oe·009 in 0,072 Simulation and the type of questions that are on the Value.: 0.028 in ~ 0.060 i)J)4$ SOLIDWORKS Simulation Associate - Finite 0.036 Element Analysis (CSWSA-FEA) exam. Apply design intent and intelligent modeling techniques in a sketch, feature, part, plane, assembly and drawing. Project 10: Comprehend the Differences of Additive vs . Subtractive Manufacturing. Understand 30 printer terminology along with a working knowledge of preparing, saving, and printing a 30 CAD model on a low cost ($500 - $3 ,000) printer. PAGE I - 1 Introduction Engineering Design with SOLIDWORKS® 2018 Project 11: Review the Certified Associate - Mechanical Design (CSWA ) program. Understand the curriculum and categories of the CSWA exam and the required model knowledge needed to successfully take the exam. •_ (. The author developed the industry scenarios by combining --- -·- his own industry experience with the knowledge of engineers, department managers, vendors and manufacturers. These professionals are directly involved Bracket with SOLIDWORKS every day. Their responsibilities go far Chapter 2 Homework beyond the creation of just a 3D model. Chapter 3 Homework Chapter 4 Homework Redeem the code on the inside cover of the book. Download the Chapter 5 Homework ENGDESIGN-W-SOLIDWORKS 2018 folder and videos to Chapter 6 Homework Chapter 7 Homework your local hard drive. View the provided videos to enhance the Chapter 9 Intelligent Modeling • user experience. Chapter 11 CSWA Models Copied Models • Start a SOLIDWORKS session. CSWSA-FEA Models Extra Model Templates • Understand the SOLIDWORKS Interface. Graph paper LOGO • Create 2D Sketches, Sketch Planes and use various Sketch Vendor Comoonents tools. • Create 3D Features and apply Design Intent. • Create an Assembly. • Create fundamental Drawings Part 1 & Part 2. The book is designed to complement the SOLIDWORKS Tutorials contained in SOLIDWORKS 2018 . About the Author David Planchard is the founder of D&M Education LLC. Before starting D&M Education, he spent over 27 years in industry and academia holding various engineering, marketing, and teaching positions. He holds five U. S. patents. He has published and authored numerous papers on Machine Design, Product Design, Mechanics of Materials, and Solid Modeling. He is an active member of the SOLIDWORKS Users Group and the American Society of Engineering Education (ASEE). David holds a BSME, MSM with the following professional certifications: CCAI, CCNP, CSDA, CSWSA-FEA, CSWP, CSWP-DRWT and SOLIDWORKS Accredited Educator. David is a SOLIDWORKS Solution Partner, an Adjunct Faculty member and the SAE advisor at Worcester Polytechnic Institute in the Mechanical Engineering department. In 2012, David' s senior Major Qualifying Project team (senior capstone) won first place in the Mechanical Engineering department at WPI. In 2014, 2015 and 2016, David' s senior Major Qualifying Project teams won the Provost award in Mechanical Engineering for design excellence. PAGE 1- 2 Engineering Design with SOLIDWORKS® 2018 Introduction David Planchard is the author of the following books: • SOLIDWORKS® 2018 Reference Guide with video instruction, 2017, 2016, 2015 , 2014,2013 , 2012,2011 , 2010, and2009 • Engineering Design with SOLIDWORKS® 2018 and video instruction, 2017, 2016,2015, 2014, 2013, 2012, 2011,2010, 2009, 2008, 2007, 2006, 2005 , 2004, and 2003 • Engineering Graphics with SOLIDWORKS® 2018 and video instruction, 2017, 2016,2015 , 2014,2013, 2012, and2011 • SOLIDWORKS® 2018 Quick Start with video instruction • SOLIDWORKS® 2017 in 5 Hours with video instruction, 2016, 2015 , and 2014 • SOLIDWORKS® 2018 Tutorial with video instruction, 2017, 2016, 2015, 2014, 2013,2012, 2011 , 2010, 2009, 2008,2007, 2006, 2005 , 2004, and2003 • Drawing and Detailing with SOLIDWORKS® 2014, 2012, 2010, 2009, 2008, 2007, 2006, 2005,2004, 2003 , and2002 • Official Certified SOLIDWORKS® Professional (CSWP) Certification Guide with video instruction, Version 4: 2015- 2017, Version 3: 2012 - 2014, Version 2: 2012 - 2013 , Version 1: 2010 - 2010 • Official Guide to Certified SOLIDWORKS® Associate Exams: CSWA , CSDA, CSWSA-FEA Version 3: 2015- 2017, Version 2: 2012 - 2015 , Version 1: 2012 - 2013 • Assembly Modeling with SOLIDWORKS® 2012, 2010, 2008, 2006, 2005-2004, 2003 , and 2001Plus • Applications in Sheet Metal Using Pro/SHEETMETAL & Pro/ENGINEER Acknowledgements Writing this book was a substantial effort that would not have been possible without the help and support of my loving family and of my professional colleagues. I would like to thank Professor John M. Sullivan Jr., Professor Jack Hall and the community of scholars at Worcester Polytechnic Institute who have enhanced my life, my knowledge and helped to shape the approach and content to this text. The author is greatly indebted to my colleagues from Dassault Systemes SOLIDWORKS Corporation for their help and continuous support: Avelino Rochino and Mike Puckett. PAGE I - 3 Introduction Engineering Design with SOLIDWORKS® 2018 Thanks also to Professor Richard L. Roberts of Wentworth Institute of Technology, Professor Dennis Hance of Wright State University, Professor Jason Durfess of Eastern Washington University and Professor Aaron Schellenberg of Brigham Young University - Idaho who provided vision and invaluable suggestions. SOLIDWORKS certification has enhanced my skills and knowledge and that of my students. Thank you to Ian Matthew Jutras (CSWE) who is a technical contributor and the creator of the videos and Stephanie Planchard, technical procedure consultant. Contact the Author We realize that keeping software application books current is imperative to our customers. We value the hundreds of professors, students, designers, and engineers that have provided us input to enhance the book. Please contact me directly with any comments, questions or suggestions on this book or any of our other SOLIDWORKS books at [email protected] or [email protected]. Note to Instructors Please contact the publisher www.SDCpublications.com for classroom support materials ( .ppt presentations, labs and more) and the Instructor' s Guide with model solutions and tips that support the usage of this text in a classroom environment. Trademarks, Disclaimer and Copyrighted Material SOLIDWORKS®, eDrawings®, SOLIDWORKS Simulation®, SOLIDWORKS Flow Simulation, and SOLIDWORKS Sustainability are a registered trademark of Dassault Systemes SOLIDWORKS Corporation in the United States and other countries; certain images of the models in this publication courtesy of Dassault Systemes SOLIDWORKS Corporation. Microsoft Windows®, Microsoft Office® and its family of products are registered trademarks of the Microsoft Corporation. Other software applications and parts described in this book are trademarks or registered trademarks of their respective owners. The publisher and the author make no representations or warranties with respect to the accuracy or completeness of the contents of this work and specifically disclaim all warranties, including without limitation warranties of fitness for a particular purpose. No warranty may be created or extended by sales or promotional materials. Dimensions of parts are modified for illustration purposes. Every effort is made to provide an accurate text. The author and the manufacturers shall not be held liable for any parts, components, assemblies or drawings developed or designed with this book or any responsibility for inaccuracies that appear in the book. Web and company information was valid at the time of this printing. PAGE 1- 4 Engineering Design with SOLIDWORKS® 2018 Introduction The Yl4 ASME Engineering Drawing and Related Documentation Publications utilized in this text are as follows: ASME Yl4.l 1995, ASME Yl4.2M-1992 (Rl998), ASME Yl4.3M-1994 (Rl999), ASME Yl4.41-2003, ASME Yl4.5-1982, ASME Yl4.5-1999, and ASME B4.2. Note: By permission of The American Society of Mechanical Engineers, Codes and Standards, New York, NY, USA. All rights reserved. Additional information references the American Welding Society, AWS 2.4:1997 Standard Symbols for Welding, Braising, and Non-Destructive Examinations, Miami, Florida, USA. References • SOLIDWORKS Help Topics and What's New, SOLIDWORKS Corporation, 2018. • Beers & Johnson, Vector Mechanics for Engineers, 6th ed. McGraw Hill, Boston, MA. • Gradin, Hartley, Fundamentals of the Finite Element Method, Macmillan, NY 1986. • Jensen & Helsel, Engineering Drawing and Design, Glencoe, 1990. • Lockhart & Johnson, Engineering Design Communications, Addison Wesley, 1999. • Olivo C., Payne, Olivo, T, Basic Blueprint Reading and Sketching, Delmar 1988. • Walker, James, Machining Fundamentals, Goodheart Wilcox, 1999. • 80/20 Product Manual, 80/20, Inc. , Columbia City, IN, 2012. • SMC Corporation of America, Product Manuals, Indiana, USA, 2012. • Emerson-EPT Bearing Product Manuals and Gear Product Manuals, Emerson Power Transmission Corporation, Ithaca, NY, 2009. • Emhart - A Black and Decker Company, On-line catalog, Hartford, CT, 2012. During the initial SOLIDWORKS installation, you are requested to select either the ISO or ANSI drafting standard. ISO is typically a European drafting standard and uses First Angle Projection. The book is written using the ANSI (US) overall drafting standard and Third Angle Projection for drawings. Screen shots in the book were made using SOLIDWORKS 2018 SPO running Windows® 10. PAGE I - 5 Introduction Engineering Design with SOLIDWORKS® 2018 Table of Contents Introduction 1-1 About the Author 1-2 Acknowledgements 1-3 Contact the Author 1-4 Note to Instructors 1-4 Trademarks, Disclaimer and Copyrighted Material 1-4 References 1-5 Table of Contents 1-6 Overview of Projects 1-17 What is SOLIDWORKS? 1-24 About the Book 1-27 Windows Terminology in SOLIDWORKS 1-28 Project 1 - Overview of SOLIDWORKS and the User Interface 1-1 Project Objective 1-3 What is SOLIDWORKS? 1-3 Basic concepts in SOLIDWORKS 1-3 Start a SOLIDWORKS Session 1-4 Tutorial: Start a SOLID WORKS Session 1-4 Welcome dialog box 1-4 Home Tab 1-5 Recent Tab 1-5 Learn Tab 1-5 Alerts Tab 1-6 SOLIDWORKS User Interface (UI) and CommandManager 1-8 Menu Bar toolbar 1-8 Menu Bar menu 1-8 Drop-down menu 1-9 Create a New Part Document 1-9 Novice Mode 1-10 Advanced Mode 1-10 Graphic Window (Default) 1-11 View Default Sketch Planes 1-12 Open a Part 1-12 Part F eatureManager 1-13 FeatureManager Rollback Bar 1-13 Heads-up View toolbar 1-15 Dynamic Annotation Views 1-15 Zoom to Fit 1-15 Zoom to Area 1-15 Window-Select 1-15 Rotate 1-15 Front View 1-16 Right View 1-16 Top View 1-16 Trimetric view 1-16 SOLIDWORKS Help 1-16 SOLIDWORKS Tutorials 1-17 PAGE I - 6