Engineering catastrophes Related titles from Woodhead’s materials list: Fatigue in railway structures ISBN-13:978-185573-740-2 ISBN-10:1-85573-740-X Fatigue strength of welded structures ISBN-13:978-185573-506-4 ISBN-10:1-85573-506-7 Cumulative damage of welded joints ISBN-13:978-185573-938-3 ISBN-10:1-85573-938-0 Emerging infrastructure materials ISBN-13:978-185573-943-7 ISBN-10:1-85573-943-7 Analysis and design of plated structures Volume I:Stability ISBN-13:978-185573-967-3 ISBN-10:1-85573-967-4 Details of these books and a complete list of Woodhead’s materials titles can be obtained by: • Visiting our web site at www.woodheadpublishing.com • Contacting Customer Services (e-mail:[email protected]; fax:+44 (0) 1223 893694;tel:+44 (0) 1223 891358 ext 30;address:Woodhead Publishing Limited,Abington Hall,Abington,Cambridge CB1 6AH,England) Engineering catastrophes Causes and effects of major accidents Third edition JOHN LANCASTER Cambridge England Published by Woodhead Publishing Limited,Abington Hall,Abington Cambridge CB1 6AH,England www.woodheadpublishing.com Published in North America by CRC Press LLC,6000 Broken Sound Parkway,NW,Suite 300,Boca Raton,FL 33487,USA First edition 1996,Abington Publishing Reprinted in paperback 1997 Second edition 2000,Abington Publishing and CRC Press LLC Third edition 2005,Woodhead Publishing Ltd and CRC Press LLC © 2005,Woodhead Publishing Ltd The author has asserted his moral rights. 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Typeset by SNP Best-set Typesetter Ltd.,Hong Kong Printed by TJ International Ltd,Padstow,Cornwall,England Contents Preface to third edition ix Preface to second edition xii Preface to first edition xv Acknowledgements xvii Chapter 1 Analysing casualty records 1 How big is a catastrophe? 1 Perspectives 2 Collective skills 5 Exponential fall in accident rates 7 The gradient b 8 The mechanical case 9 The learning process 12 Perturbations 14 Cause and effect 16 Conclusions 18 References 18 Chapter 2 Accident and all-cause mortality:economic growth 19 The effect of sex and age group 19 Industry and transport:the normal case 22 Exceptions 38 Changing human behaviour 47 National productivity and accident rates 48 Conclusions 49 References 52 Chapter 3 Supercatastrophes 54 Shipping accidents 54 Catastrophes in the oil and gas production industry 77 v vi Contents Catastrophes involving air travel 103 The chemical industry 120 Rail accidents 127 Comment 133 References 137 Chapter 4 The technical background 139 Mechanical failure 139 Catastrophes resulting from the brittle failure of steel 152 Fatigue cracking 165 Other types of fracture 172 Theoretical aspects of explosions 179 References 189 Chapter 5 How technological change affects safety 191 The role of the material 192 Air transport 202 Shipping 212 The oil and gas industry 219 Hydrocarbon processing 227 Land transport 232 References 234 Chapter 6 Natural catastrophes 235 Natural catastrophes and a country’s level of productivity 235 The effects of natural disasters 238 Earthquakes 243 References 253 Appendix 1:Mathematical models and statistical methods for accident data 254 The trend curve 254 Linear regression 254 Non-dimensional forms of the trend curve 256 Casualty numbers 256 Hyperbolic models 257 Variance 257 The Gaussian frequency distribution 258 The spread of data 259 The neutral case 260 Contents vii Appendix 2:Units 262 Abbreviations 262 Conversion factors 263 Index 265 Preface to third edition There is a widely held, but rarely stated theory of accidents, according to which each and every mishap has a cause, and that safety may best be assured by discovering these causes and preventing their occurrence.The first edition of this book was written from such a viewpoint,with particular emphasis on mechanical failure.One reviewer of this edition pointed out, quite correctly, that the human factor had been ignored. Accordingly an extra chapter was added to the second edition,where the manner in which human behaviour affected the incidence of accidents was examined.As a result of this and much subsequent work,it has become evident that human behaviour is not just a factor that affects improved safety and economic growth,but that it entirely controls such developments.In this third edition, therefore, the final chapter of the second edition has been omitted, and Chapters 1 and 2 have been entirely rewritten so as to provide a method of analysing the records of accident and all-cause mortality rates and their decrease with the passage of time, to show their relationship with levels of economic development and economic growth rates, and to make suggestions about the ways in which such processes may be linked. The picture that emerges is a very strange one.It would seem that human beings inhabit, simultaneously, two separate worlds, between which there is no direct communication. Firstly, there is the conscious world: that of politics, entertainment, art, science and technology.The second world, of which we are but dimly aware, comprises the subconsciously-directed activity of large populations, which results in economic growth and the reduction of mortality rates due to physical and biological accidents. Evidence for the existence of the second world lies in the relevant historical records,such as those examined in the first two chapters of this book.These indicate a remarkably well-ordered, self-regulated activity and, in the case of falling accident rates, one which is self-initiated.There is a close link between economic growth and the fall in accident rates,such that both may be regarded as aspects of human development as a whole. These concepts are difficult to understand and accept because they relate to human activities that are subconsciously guided,whereas it is generally ix