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Empirical model-building and response surfaces PDF

696 Pages·1987·27.624 MB·English
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WILEY SERIES IN PROBABILITY AND MATHEMATICAL STATISTICS ESTABLISHED BY WALTER A. SHEWHART AND SAMUEL S. WILKS Editors Vic Barnett, Ralph A. Bradley, J. Stuart Hunter, David G. Kendall, Rupert G. Miller, Jr., Adrian F. M. Smith, Stephen M. Stigler, Geoffrey S. Watson Probability and Mathematical Statistics ADLER ° The Geometry of Random Fields ANDERSON © The Statistical Analysis of Time Series ANDERSON « An Introduction to Multivariate Statistical Analysis, Second Edition ARAUJO and GINE °* The Central Limit Theorem for Real and Banach Valued Random Variables ARNOLD © The Theory of Linear Models and Multivariate Analysis BARNETT * Comparative Statistical Inference, Second Edition BHATTACHARYYA and JOHNSON =» Statistical Concepts and Methods BILLINGSLEY «* Probability and Measure, Second Edition BOROVKOV « Asymptotic Methods in Queuing Theory BOSE and MANVEL «© Introduction to Combinatorial Theory CASSEL, SARNDAL, and WRETMAN «° Foundations of Inference in Survey Sampling CHEN « Recursive Estimation and Control for Stochastic Systems COCHRAN »* Contributions to Statistics COCHRAN ~» Planning and Analysis of Observational Studies DOOB =» Stochastic Processes EATON »* Multivariate Statistics: A Vector Space Approach ETHIER and KURTZ * Markov Processes: Characterization and Convergence FABIAN and HANNAN = Introduction to Probability and Mathematical Statistics FELLER ° An Introduction to Probability Theory and Its Applications, Volume I, Third Edition, Revised; Volume II, Second Edition FULLER » Introduction to Statistical Time Series GRENANDER » Abstract Inference GUTTMAN » Linear Models: An Introduction HAMPEL, RONCHETTI, ROUSSEEUW, and STAHEL * Robust Statistics: The Approach Based on Influence Functions HANNAN »° -Multiple Time Series HANSEN, HURWITZ, and MADOW « Sample Survey Methods and Theory, Volumes I and II HARRISON ° Brownian Motion and Stochastic Flow Systems HETTMANSPERGER = Statistical Inference Based on Ranks HOEL »* Introduction to Mathematical Statistics, Fifth Edition HUBER ©» Robust Statistics IMAN and CONOVER * A Modern Approach to Statistics IOSIFESCU °* Finite Markov Processes and Applications ISAACSON and MADSEN « Markov Chains JOHNSON and BHATTACHARYYA = Statistics: Principles and Methods LAHA and ROHATGI * Probability Theory LARSON » Introduction to Probability Theory and Statistical Inference, Third Edition LEHMANN ~» Testing Statistical Hypotheses, Second Edition LEHMANN » Theory of Point Estimation MATTHES, KERSTAN, and MECKE »* Infinitely Divisible Point Processes MUIRHEAD « Aspects of Multivariate Statistical Theory PARZEN * Modern Probability Theory and Its Applications PURI and SEN * Nonparametric Methods in General Linear Models Probability and Mathematical Statistics (Continued) PURI and SEN * Nonparametric Methods in Multivariate Analysis RANDLES and WOLFE =» Introduction to the Theory of Nonparametric Statistics RAO »* Linear Statistical Inference and Its Applications, Second Edition RAO °* Real and Stochastic Analysis RAO and SEDRANSK * W.G. Cochran’s Impact on Statistics RAO * Asymptotic Theory of Statistical Inference ROHATGI * An Introduction to Probability Theory and Mathematical Statistics ROHATGI =» Statistical Inference ROSS ¢ Stochastic Processes RUBINSTEIN * Simulation and The Monte Carlo Method SCHEFFE * The Analysis of Variance SEBER °¢ Linear Regression Analysis SEBER ¢ Multivariate Observations SEN * Sequential Nonparametrics: Invariance Principles and Statistical Inference SERFLING ° Approximation Theorems of Mathematical Statistics SHORACK and WELLNER »* Empirical Processes with Applications to Statistics TJUR °* Probability Based on Radon Measures Applied Probability and Statistics ABRAHAM and LEDOLTER »* Statistical Methods for Forecasting AGRESTI * Analysis of Ordinal Categorical Data AICKIN * Linear Statistical Analysis of Discrete Data ANDERSON, AUQUIER, HAUCK, OAKES, VANDAELE, and WEISBERG » Statistical Methods for Comparative Studies ARTHANARI and DODGE * Mathematical Programming in Statistics BAILEY * The Elements of Stochastic Processes with Applications to the Natural Sciences BAILEY * Mathematics, Statistics and Systems for Health BARNETT ©» Interpreting Multivariate Data BARNETT and LEWIS »* Outliers in Statistical Data, Second Edition BARTHOLOMEW «® Stochastic Models for Social Processes, Third Edition BARTHOLOMEW and FORBES =» Statistical Techniques for Manpower Planning BECK and ARNOLD » Parameter Estimation in Engineering and Science BELSLEY, KUH, and WELSCH ° Regression Diagnostics: Identifying Influential Data and Sources of Collinearity BHAT ¢ Elements of Applied Stochastic Processes, Second Edition BLOOMFIELD ~° Fourier Analysis of Time Series: An Introduction BOX ¢ R.A. Fisher, The Life of a Scientist BOX and DRAPER « Empirical Model-Building and Response Surfaces BOX and DRAPER «* Evolutionary Operation: A Statistical Method for Process Improvement BOX, HUNTER, and HUNTER «» Statistics for Experimenters: An Introduction to Design, Data Analysis, and Model Building BROWN and HOLLANDER = Statistics: A Biomedical Introduction BUNKE and BUNKE = Statistical Inference in Linear Models, Volume I CHAMBERS * Computational Methods for Data Analysis CHATTERJEE and PRICE ¢ Regression Analysis by Example CHOW » Econometric Analysis by Control Methods CLARKE and DISNEY °¢ Probability and Random Processes: A First Course with Applications, Second Edition COCHRAN «* Sampling Techniques, Third Edition COCHRAN and COX * Experimental Designs, Second Edition CONOVER »* Practical Nonparametric Statistics, Second Edition CONOVER and IMAN »* Introduction to Modern Business Statistics CORNELL * Experiments with Mixtures: Designs, Models and The Analysis of Mixture Data Applied Probability and Statistics (Continued) COX *« Planning of Experiments COX ¢ A Handbook of Introductory Statistical Methods DANIEL ©° Biostatistics: A Foundation for Analysis in the Health Sciences, Third Edition DANIEL * Applications of Statistics to Industrial Experimentation DANIEL and WOOD » Fitting Equations to Data: Computer Analysis of Multifactor Data, Second Edition DAVID * Order Statistics, Second Edition DAVISON * Multidimensional Scaling DEGROOT, FIENBERG and KADANE =» Statistics and the Law DEMING «* Sample Design in Business Research DILLON and GOLDSTEIN °* Multivariate Analysis: Methods and Applications DODGE * Analysis of Experiments with Missing Data DODGE and ROMIG «* Sampling Inspection Tables, Second Edition DOWDY and WEARDEN -« Statistics for Research DRAPER and SMITH »* Applied Regression Analysis, Second Edition DUNN * Basic Statistics: A Primer for the Biomedical Sciences, Second Edition DUNN and CLARK =» Applied Statistics: Analysis of Variance and Regression ELANDT-JOHNSON and JOHNSON =» Survival Models and Data Analysis FLEISS »* Statistical Methods for Rates and Proportions, Second Edition FLEISS ¢ The Design and Analysis of Clinical Experiments FOX ° Linear Statistical Models and Related Methods FRANKEN, KONIG, ARNDT, and SCHMIDT * Queues and Point Processes GALLANT * Nonlinear Statistical Models GIBBONS, OLKIN, and SOBEL » Selecting and Ordering Populations: A New Statistical Methodology GNANADESIKAN »* Methods for Statistical Data Analysis of Multivariate Observations GREENBERG and WEBSTER * Advanced Econometrics: A Bridge to the Literature GROSS and HARRIS * Fundamentals of Queueing Theory, Second Edition GUPTA and PANCHAPAKESAN * Multiple Decision Procedures: Theory and Methodology of Selecting and Ranking Populations GUTTMAN, WILKS, and HUNTER »* Introductory Engineering Statistics, Third Edition HAHN and SHAPIRO =» Statistical Models in Engineering HALD * Statistical Tables and Formulas HALD » Statistical Theory with Engineering Applications HAND ~» Discrimination and Classification HOAGLIN, MOSTELLER and TUKEY * Exploring Data Tables, Trends and Shapes HOAGLIN, MOSTELLER, and TUKEY + Understanding Robust and Exploratory Data Analysis HOEL ° Elementary Statistics, Fourth Edition HOEL and JESSEN »* Basic Statistics for Business and Economics, Third Edition HOGG and KLUGMAN = Loss Distributions HOLLANDER and WOLFE * Nonparametric Statistical Methods IMAN and CONOVER * Modern Business Statistics JAGERS »* Branching Processes with Biological Applications JESSEN * Statistical Survey Techniques JOHNSON »* Multivariate Statistical Simulation: A Guide to Selecting and Generating Continuous Multivariate Distributions JOHNSON and KOTZ * Distributions in Statistics Discrete Distributions Continuous Univariate Distributions—1 Continuous Univariate Distributions—2 Continuous Multivariate Distributions Y (ene Varig Mey ee, tN, oe Apt9 ° mpirical Model-Building nd Response Surfaces Digitized by the Internet Archive In 2021 with funding from Kahle/Austin Foundation https://archive.org/details/empiricalmodelou0000boxg Empirical Model-Building and Response Surfaces GEORGE E. P. BOX NORMAN R. DRAPER John Wiley & Sons New York . Chichester . Brisbane . Toronto . Singapore Copyright © 1987 by John Wiley & Sons, Inc. All rights reserved. Published simultaneously in Canada. Reproduction or translation of any part of this work beyond that permitted by Section 107 or 108 of the 1976 United States Copyright Act without the permission of the copyright owner is unlawful. Requests for permission or further information should be addressed to the Permissions Department, John Wiley & Sons, Inc. Library of Congress Cataloging-in-Publication Data: Box, George E. P. Empirical model-building and response surfaces. (Wiley series in probability and mathematical statistics. Applied probability and statistics) Bibliography: p. Includes indexes. 1. Experimental design. 2. Response surfaces (Statistics) I. Draper, Norman Richard. II. Title. III. Series. QA279.B67 1986 519.5 86-4064 ISBN 0-471-81033-9 Printed in the United States of America 109876543 i Preface The experimenter frequently faces the task of exploring the relationship between some response y and a number of predictor variables x = (x, X2,..., X,)’. Thus, for example, the response y might be the reaction time of a subject and three variables x,, x,, x, might be hours of sleep deprivation, amount of exercise, and dose of a certain drug. Or, in a chemical experiment, the response y might be the yield of product and X1, Xz, xX, might be the temperature, time, and pressure at which the reaction was conducted. Various degrees of knowledge or ignorance may exist about the nature of such relationships. At one extreme it may be that the relationship is “exactly known” from physical considerations and consequently a mathe- matical function can be written down which, apart from experimental error &, is believed to exactly represent the relationship between the response y and the variables x. We can then write down a mechanistic model of the form y = f(x) + «. When such knowledge of the physical mechanism underlying a relationship is known or even suspected, it should be used. A number of interesting problems concerning checking of model fit, model discrimination, and choice of experimental design occur when mechanistic models are being considered but these are not a major topic of discussion here. Many examples exist, however, where knowledge of the mechanistic model is lacking and all that is known is that, apart from experimental error, the relationship between y and the various x’s is likely to be smooth. Such relationships can be explored experimentally and useful conclusions drawn. In particular, if we have only one variable x, observations of y at various levels of x may be plotted and a smooth curve drawn through the points by eye. Alternatively, some smooth function such as a straight line or a quadratic curve may be fitted, for example, by least squares. If we denote such an approximating (or graduating) function by g(x) we may refer to the relationship y = g(x) + € as an empirical model. i PREFACE It is well known that the usefulness of a simple function such as a straight line or a quadratic curve is greatly enhanced if we allow for the possibility that, before making the plot, an appropriate transformation in y or in x or in both is made. For example, a relationship might be simplified by plotting log y against x, y against log x, or log y against log x; in other examples, a square root or reciprocal transformation, rather than a log, might prove valuable. It is possible to use statistical estimation procedures both to choose the adjustable constants in g(x) (determining, for example, the slope and constant of the fitted line) as well as the appropriate transformation for y or for x. Such fitting processes can be thought of as a means of matching a (possibly transformed) low degree polynomial g(x) to the data in much the same way that a French curve is adjusted to the data to obtain a smooth fit. In this way a “mathematical French curve” g(x) is made to substitute locally for the true but unknown function f(x). _ When there is more than one x variable, simple graphical plotting is not available. However, we can extend the idea of the fitting of a “mathemati- cal French curve” to more than one dimension. A class of such graduating functions explored in this book consists of the polynomials of degree one and two in x,,X>,...,X,, again allowing for the possibility that both response y and each of the variables x,, x,,..., x, might first be subjected to transformation. The response surfaces so generated may be put to a number of somewhat different uses: 1. To show how a particular response y is affected by a set of variables x over some specific region of interest. 2. To discover what settings of the x’s will give a product simultaneously satisfying specifications for a number of responses y,, y>,...,; Ym (€-.-, yield, impurity, color, texture, and so on). 3. To explore the space of the x variables to define the maximum response and to determine the nature of this maximum. In problems 2 and 3 it is very likely that movement away from the initial experimental region may be necessary before the objective is obtained. The method of steepest ascent is used to move from a region of low response to one of higher response using a local first-order approximation to the response function (a first degree polynomial in the x’s, possibly trans- formed). Possibly after one or more applications of steepest ascent, a region of improved response may be found where second-order effects pre- dominate and further exploration will then be possible in terms of a second degree polynomial in the x’s, again possibly transformed. When this region contains a maximum it is important not only to estimate its location but

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