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Lecture Notes in Mechanical Engineering For further volumes: http://www.springer.com/series/11236 S. Sathiyamoorthy · B. Elizabeth Caroline J. Gnana Jayanthi Editors Emerging Trends in Science, Engineering and Technology Proceedings of International Conference, INCOSET 2012 1 3 Editors S. Sathiyamoorthy J. Gnana Jayanthi J.J. College of Engineering Department of Computer Applications and Technology J.J. College of Engineering Tiruchirappalli, India and Technology Tiruchirappalli, India B. Elizabeth Caroline Department of Electronics and Communication Engineering J.J. College of Engineering and Technology Tiruchirappalli, India ISSN 2195-4356 ISSN 2195-4364 (electronic) ISBN 978-81-322-1006-1 ISBN 978-81-322-1007-8 (eBook) DOI 10.1007/978-81-322-1007-8 Springer New Delhi Heidelberg New York Dordrecht London Library of Congress Control Number: 2012954493 © Springer India 2012 This work is subject to copyright. All rights are reserved by the Publisher, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission or information storage and retrieval, electronic adaptation, computer software, or by similar or dissimilar methodology now known or hereafter developed. Exempted from this legal reservation are brief excerpts in connection with reviews or scholarly analysis or material supplied specifically for the purpose of being entered and executed on a computer system, for exclusive use by the purchaser of the work. Duplication of this publication or parts thereof is permitted only under the provisions of the Copyright Law of the Publisher’s location, in its current version, and permission for use must always be obtained from Springer. Permissions for use may be obtained through RightsLink at the Copyright Clearance Center. Violations are liable to prosecution under the respective Copyright Law. The use of general descriptive names, registered names, trademarks, service marks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. While the advice and information in this book are believed to be true and accurate at the date of publication, neither the authors nor the editors nor the publisher can accept any legal responsibility for any errors or omissions that may be made. The publisher makes no warranty, express or implied, with respect to the material contained herein. Printed on acid-free paper Springer is part of Springer Science+Business Media (www.springer.com) Preface Dear Distinguished Delegates, Guests, and Readers, J.J. College of Engineering and Technology (J.J.C.E.T.), one of the premier educa- tional institutions, located in Tiruchirappalli, Tamilnadu, India amid pleasant sur- roundings is a delightful place to hold an international conference (www.jjcet.ac. in). The management, staff, and students together are highly interested in pro- moting India as a developed country. As a stepping-stone in their efforts, they hosted this first International Conference on Emerging Trends in Science, Engineering and Technology (INCOSET-2012), getting technical sponsors from the leading and most prestigious publications, IEEE and Springer. The Conference INCOSET-2012 was held on 13 and 14 December 2012. In the INCOSET-2012 conference, there were vfi e themes covering different disci- plines. Theme 1 Integrated Information, Communication, and Computing Technology. Theme 2 comprised Engineering Disciplines of Production, Aeronautical, Mechanical, Material Science, and Energy. Theme 3 consisted of Environmental and Civil Engineering. Theme 4 covered Electrical Power Drives and Controls, Instrumentation, Automation, and Robotics. Theme 5 included Science and Management. The INCOSET-2012 Conference published the proceedings in two volumes: Volume-I comprised Theme 1 and Theme 4 which is technically sponsored by IEEE. Volume-II comprised Themes 2, 3, and 5 which are published by Springer. Both the proceedings volumes I and II of the conference contain the writ- ten versions of most of the contributions presented by the researchers and acad- emicians who came from all over the world to present and discuss topics in their respective research areas. Around 250 scientific researchers and academicians had a good opportunity for having many fruitful discussions and exchanges that contributed to the success of the conference. The contributions of their research that were presented on the first day formed the heart of the conference to provide ample opportunity for discussion. This conference attracted more than 700 papers from authors. All these papers were sent to the members of the Peer Reviewing Technical Committee. The reviews were based on the papers’ relevance to the theme, originality and presenta- tion of the work, importance and contribution of work towards current research. The selected, accepted, and registered papers 160 in number were split almost v vi Preface equally between the five main themes and were distributed across the days of the conference so that approximately equal numbers of papers in the different areas were scheduled on both days for oral presentation. One paper was selected from each theme and was awarded as the best paper in the respective theme. There were nearly 160 oral presentations during the conference’s 20 pre-planned technical ses- sions. The Conference program was made available on the college and conference web site (www. jjcet.ac.in and www. incoset.jjcet.ac.in). The inclusion of video conferencing technology in the conference INCOSET-2012 facilitated the keynote speaker’s efforts to present the ideas and methods in a lively and accessible way. The authors of accepted and registered papers who were unable to participate in the conference INCOSET-2012 were also permitted to pre- sent from their own place. This adoption of Video Conferencing technology in the conference INCOSET-2012 was remarkable in the history of J.J.C.E.T and was highly appreciated. There were five Keynote Speakers: In Theme 1, Dr. Mohd Zaid Bin Abdullah (USM’s School of Electrical and Electronic Engineering, Malaysia) gave a very enlightening speech on “Microwave Technology”. In Theme 2, Dr. S. G. Ponnambalam, (Monash University, Malaysia) talked on “Evolutionary Algorithm for Flexible Assembly Line Scheduling” and Dr. Yukio Tamura, Director, Global Center of Excellence Program, Tokyo Polytechnic University, Japan, enlightened with the topic on “Recent topics in wind engineering and building aerodynamics special reference to 634 m high Tokyo Sky Tree”. In Theme 3, Dr. Shen-En-Chen, Associate Professor, University of North Carolina, Charlotte, USA, spoke on the topic “Network-Wide Transportation Infrastructure Monitoring Strategies and Enabling Technologies”. In Theme 4, Dr. Samavedham Lakshmi Narayanan (National University of Singapore, Singapore) enlightened with his talk on Mathematical Modeling and its Relevance to the Management of Epidemics/ Infectious Disease. In Theme 5, Dr. S. R. S. Prabaharan (Manipal International University, Malaysia) conversed on the topic “Will NANO Technology Dominate 21Century and Beyond?”. All in all, the INCOSET-2012 in J.J.C.E.T., Tiruchirappalli was successful. The keynote speeches and plenary sessions gained insight into new areas. Also, included among the speakers were several young scientists, academicians, indus- trialists, Ph.D. research scholars and PG students, who brought new perspectives to their fields. Given the rapidity with which engineering and science is advancing in all of the areas covered by INCOSET-2012, we expect that the future INCOSET confer- ences will be more stimulating than this most recent one, as indicated by the con- tributions presented in this proceedings volume. Dr. S. Sathiyamoorthy Dr. B. Elizabeth Caroline Dr. J. Gnana Jayanthi Acknowledgments At the outset we gratefully acknowledge the moral support, permission, and guid- ance offered by Government of India—Ministry of Human Resource Development (MHRD), Ministry of External Affairs (MEA), Ministry of Home Affairs (MHA), the Government of Tamilnadu and Anna University to hold the confer- ence INCOSET-2012 at our campus J.J. College of Engineering and Technology (J.J.C.E.T.), Tiruchirappalli, Tamilnadu, India. We whole heartedly thank All India Council for Technical Education (AICTE), Department of Science and Technology (DST) India, Council of Scientific and Industrial Research (CSIR) India, and Tamil Nadu State Council for Science and Technology (TNSCST), all other sponsors and advertisers for their financial sup- port to this conference. We place on record our deep indebtedness and appreciation for the yeoman ser- vice rendered by members of the Advisory Committees, Keynote Speakers, Invited Resource Persons, and Session Chairs for sharing their expertise. We would like to acknowledge the services rendered by the reviewers who had spared considerable time in their busy schedule. Their valuable support helped in improving the quality of revised submissions of many of the papers submitted to the Conference. We profusely thank our chief patrons Prof. K. Ponnusamy, Mrs. Pon. Priya, Mr. G. Venkatesan for their whole-hearted support and encouragement right from the beginning. Without lending their hands it would not have been possible to hold this conference. We thank the patrons, our advisor Dr. V. Shanmuganathan from the deepest cor- ner of our heart for his colossal support to the conference and offering valuable suggestions and our executive director Dr. T. Sivasankaran for extending his help in organizing this conference. We place on record our deep indebtedness and appreciation for the yeoman ser- vice rendered by the theme Organizers and Conveners from all spheres in making this conference a grand success. We express our sense of gratitude to all the authors of presented papers and par- ticipants without their presence, this conference could not have been successful. vii viii Acknowledgments Last but not the least; our thanks are due to Faculty Members, Staff and Students of J.J.C.E.T., who held the afl g of the Conference very high among the scienticfi community of India and abroad. Dr. S. Sathiyamoorthy,Conference Chairman Dr. B. Elizabeth Caroline,Organizing Secretary Dr. J. Gnana Jayanthi,Organizing Secretary Contents Part I Thermal Engineering A Review and New Design Options to Minimize the Capital and Operational Cost of Single Effect Solar Absorption Cooling System for Residential Use ...................................... 3 V. Boopathi Raja and V. Shanmugam Ant Colony Optimization for the Minimization of Internal Combustion Engine Forces and Displacements ..................... 19 T. Ramachandran, K. P. Padmanaban and J. Vinayagamoorthy Augmentation of Heat Transfer and Pressure Drop Characteristics Inside a Double Pipe U-Tube Heat Exchanger by using Twisted Tape Inserts.................................... 33 P. V. Durga Prasad and A. V. S. S. K. S. Gupta Design of Integrated R134a Vapor Compression Heating and Cooling Cycle ............................................. 47 Priyank Agarwal, R. Shankar and T. Srinivas Effect of Thermal Barrier Coating on DI Diesel Engine Fuelled with P20 Biodiesel ............................................. 55 A. R. Pradeep Kumar, K. Annamalai and S. R. Premkartikkumar Effects of Compression Ratio on the Performance and Emission Characteristics of Diesel Engine Fuelled with Ethanol Blended Diesel Fuel..................................... 63 M. Santhosh and K. P. Padmanaban Green Carrier................................................. 81 Vikrant Goyal and Pankhuri Arora ix x Contents Implementation of Ansys for Analyzing Windmill Tower with AISI 302 Stainless Steel..................................... 93 K. Vinoth Raj, N. Shankar Ganesh and T. Elamaran Integration of LiBr-HO Vapor Absorption Refrigeration 2 Cycle and Power Cycle ......................................... 103 R. Shankar and T. Srinivas Implementation of Methanol as Fuel in SI Engine for the Measurement of Formaldehyde Emission.................... 111 T. Elamaran, N. Shankar Ganesh and K. Vinoth Raj Performance Characteristics of Diesel Engine Operating with Preheated Palm Biodiesel ................................... 123 Sumedh Ingle, Vilas Nandedkar and Madhva Nagarhalli Recent Trends in Development of Hydraulic Press for Damper Flap Notching ...................................... 131 K. Vinoth Raj Theoretical Analysis of Overall Heat Loss Coefficient in a Flat Plate Solar Collector with an In-Built Energy Storage Using a Phase Change Material .................................. 145 R. Sivakumar and V. Sivaramakrishnan Part II Design and Manufacturing Techniques Design and Development of Nonautomatic Tabletop Mini Lathe ....... 157 T. T. M. Kannan and P. Marimuthu Experimental Analysis of the Pressure Distribution on Different Models of Carbody in the Windtunnel.................. 165 K. Selvakumar and K. M. Parammasivam Neuro-Genetic Hybrid System for 2D Fixture Layout................ 185 M. Vasundara, K. P. Padamanaban, M. Sabareeswaran and K. Kalaivanan Part III Materials and Machining Processes Basic Properties and Performance of Vegetable Oil-Based Boric Acid Nanofluids in Machining .............................. 197 P. Vamsi Krishna, R. R. Srikant, R. Padmini and Bharat Parakh Contents xi Cuckoo Search Algorithm for Optimization of Sequence in PCB Holes Drilling Process . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 Wei Chen Esmonde Lim, G. Kanagaraj and S. G. Ponnambalam Efficient Cooling of Building Using Phase Change Materials Along with Coolant ............................................ 217 S. Mathana Krishnan, M. Joseph Stalin and P. Barath Fatigue Damage Mechanisms in Fiber Reinforced with AlO Composites Under Cyclic Reversed Loading . . . . . . . . . . . . . . 231 2 3 K. Mohamed bak and K. Kalaichelvan Investigation of Chip Morphology and Tool Wear in Precision Turning Process..................................... 241 R. Vinayagamoorthy and M. Anthony Xavior Investigation of Micromachining on CNC.......................... 251 D. Rajkumar, P. Ranjithkumar and C. Sathiyanarayanan Machining Performance of TiCN/AlO Multilayer and B-TiC 2 3 Nano Multilayer Coated Inserts on Martensitic Stainless Steel in CNC Turning ............................................... 261 Kamaraj Chandrasekaran, P. Marimuthu and K. Raja Metallurgical Test on 20MnCr5 Steel: To Suggest as a Suitable Crankshaft Material.................................... 273 M. Umashankaran, J. Hari Vignesh, A. Saravana Kumar, R. Shyamaprasad and R. Saravana Prabhu Multi-Objective Optimization and Empirical Modeling of Centerless Grinding Parameters ............................... 285 N. Senthil Kumar, C. K. Dhinakarraj, B. Deepanraj and G. Sankaranarayanan Nanomaterials in Gas Sensors: A Big Leap in Technology!............ 297 G. Paulraj, A. Evangeline and G. Arun Prakash Statistical Analysis of Tool Wear Using RSM and ANN............... 305 A. Arun Premnath, T. Alwarsamy and T. Abhinav Surface Integrity of Ti-6Al-4V Precision Machining Using Coated Carbide Tools Under Dry Cutting Condition ........... 317 R. Vinayagamoorthy and M. Anthony Xavior

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