Een kritische evaluatie van chitosan als heterogene organokatalysator voor de aldolcondensatie Eli Moens Promotoren: prof. dr. ir. Joris Thybaut, prof. dr. ir. Jeriffa De Clercq Begeleiders: Anton De Vylder, dr. ir. Jeroen Lauwaert Masterproef ingediend tot het behalen van de academische graad van Master of Science in de industriële wetenschappen: chemie Vakgroep Materialen, Textiel en Chemische Proceskunde Voorzitter: prof. dr. Paul Kiekens Faculteit Ingenieurswetenschappen en Architectuur Academiejaar 2016-2017 FACULTY OF ENGINEERING AND ARCHITECTURE Laboratory for Chemical Technology Director: Prof. Dr. Ir. Guy B. Marin Laboratory for Chemical Technology Declaration concerning the accessibility of the master thesis Undersigned, Eli Moens Graduated from Ghent University, academic year 2016-2017 and is author of the master thesis with title: Een kritische evaluatie van chitosan als heterogene organokatalysator voor de aldolcondensatie The author(s) gives (give) permission to make this master dissertation available for consultation and to copy parts of this master dissertation for personal use. In the case of any other use, the copyright terms have to be respected, in particular with regard to the obligation to state expressly the source when quoting results from this master dissertation. 2/06/2017 Laboratory for Chemical Technology • Technologiepark 914, B-9052 Gent • www.lct.ugent.be Secretariat : T +32 (0)9 33 11 756 • F +32 (0)9 33 11 759 • [email protected] Een kritische evaluatie van chitosan als heterogene organokatalysator voor de aldolcondensatie Eli Moens Promotoren: prof. dr. ir. Joris Thybaut, prof. dr. ir. Jeriffa De Clercq Begeleiders: Anton De Vylder, dr. ir. Jeroen Lauwaert Masterproef ingediend tot het behalen van de academische graad van Master of Science in de industriële wetenschappen: chemie Vakgroep Materialen, Textiel en Chemische Proceskunde Voorzitter: prof. dr. Paul Kiekens Faculteit Ingenieurswetenschappen en Architectuur Academiejaar 2016-2017 Voorwoord Bij het naderen van het einde van masterproef wil ik graag iedereen bedanken voor de kansen, ondersteuning en advies die ik gedurende mijn masterproef heb gekregen. Hiervoor gaat eerst mijn dank uit naar de organisatie en het personeel van het Laboratory for Chemical Technology die mij de kans gaven mijn master proef te starten aan het LCT. Hierbij gaat ook mijn dank naar prof. Joris W. Thybaut voor het opvolgen van mijn thesis en de tussentijdse evaluatie met de daarbij horende constructieve feedback. Vervolgens zou ik ook in het bijzonder mijn begeleider Anton De Vylder hartelijk willen bedanken om voor de begeleiding, opvolgen, ondersteuning en opportuniteiten die mij werden gegeven gedurende mijn thesis. Mijn dank gaat dan ook naar de open en vriendschappelijke mentaliteit die ik heb ervaren gedurende mijn thesis waarbij er ruimte was voor redevoering en het beargumenteren van eigen standpunten. Verder wil ik ook Jeroen Lauweart bedanken voor zijn expertise betreffende het onderwerp van de thesis, de feedback bij het naderen van het einde van de thesis en het nalezen van mijn werk. My gratitude goes also to Brigitte Devocht, Jonas van Belleghem and Luis Lozano Guerra for allowing me to work on my thesis in their office, for their hospitality and the very pleasant atmosphere to work in. Verder wil ik mijn vrienden, waaronder in het bijzondere Koen Van Dael en Simon Maes voor de veelvuldige koffie- en middagpauzes die we samen hebben doorgebracht, en mede thesisstudenten aan het LCT bedanken voor de aangename sfeer die ik heb ervaren gedurende mijn masterproef. Mijn dank gaat ook uit naar mijn familie en vrienden, en in het bijzondere naar mijn ouders voor het opvolgen van mijn thesis en de kans die ze mij hebben gegeven om deze studies te volgen. Als slot van mijn dankwoord wil ik graag iedereen, die ik niet vermeld heb, maar mij ook heeft geholpen en bijgestaan gedurende het maken van mijn thesis bedanken voor de tijd en moeite die zij voor mij hebben vrij gemaakt. Abstract Het doel van dit onderzoek was een kritische evaluatie van chitosan als katalysator in de aldolcondensatie. Hierbij is er onderzocht of er een verschil in katalytische activiteit op te merken is tussen chitosanpoeder, -hodrogels en -aerogels gedurende de katalyse in de aldolcondensatie. Er is geen verschil waargenomen tussen de drie verschillende fysische vormen van chitosan op vlak van de waargenomen intrinsieke katalytische activiteit. Het gunstig effect van de aanwezigheid van water in het reactiemedium is waargenomen en aan de hand van de verkregen resultaten was het ook mogelijk een reactiemechanisme uit te werken voor de aldolcondensatie van 4-nitrobenzaldehyde en aceton op chitosan waarbij de inhibitie door iminevorming van de primaire amines in kaart is gebracht. Sleutelwoorden: aldolcondensatie, chitosan, organokatalysator A Critical Assessment of Chitosan as a Heterogeneous Organocatalyst for the Aldol Condensation Eli Moens Supervisors: prof. dr. ir. Jeriffa De Clercq, prof. dr. ir. Joris Thybaut Mentors: dr. ir. Jeroen Lauweart, ir. Anton De Vylder of the desired products complex, energy intensive and waste Abstract: In this work, chitosan powder, hydrogels and aerogels stream producing processes are required. Therefore, the use of were tested for the aldol condensation reaction of acetone with 4- a heterogeneous catalyst should be, in the context of green nitrobenzaldehyde, and their catalytic activity defined. No chemistry, more appropriate [8-10]. Hence, during this study, difference has been observed for the three physical forms of the interest went to the potential of chitosan as a heterogeneous chitosan in terms of catalytic activity. Based on the phenomena organocatalyst in de aldol condensation. Some of the main observed during the experiments a modified reaction mechanism advantages of chitosan as a green catalyst is his of the aldol condensation of 4-nitrobenzaldehyde and acetone on biodegradability, non-toxicity and relative low cost due to the chitosan has been defined, that takes into account the inhibition of fact that it is easily synthesized out of chitin [2, 11-17]. the primary amines with formation of imines. Keywords: aldol condensation, chitosan, organocatalyst I. INTRODUCTION II. REACTION MECHANISM OF THE ALDOL CONDENSATION ON CHITOSAN Chitosan is ones of the most applied derivatives of chitin, the Based on the investigation of the silanol-assisted aldol second most abundant biopolymer after cellulose [1, 2]. Chitin condensation on aminated silica [9] and following studies [9, is the main component of the shells of crustaceans and is 18, 19] it was possible to elaborate a reaction mechanism commercially exploited from of crab- and shrimp shells, which (Scheme 2) for the aldol condensation of 4-nitrobenzaldehyde are a waste stream in the food industry. Chitin is made out of and acetone on chitosan. It should be noted that there is a β-(1-4)-N-acetyl-D-glucosamine units which can be difference in acidity between the hydroxyl groups on chitosan deacetylated by treating the chitin with a basic solution at a and a silanol group, which has a higher pK -value than a elevated temperature (Scheme 1). When the degree of a hydroxyl group bounded onto a carbon backbone structure. deacetylation (DDA), which is the amount of D-glucosamine units versus the total amount of structural units, becomes more than 50% the D-glucosamine unit are the main structural unit of the polymer chain and the resulting polymer chain is called chitosan. Commercially available chitosan generally has a DDA of 75% [1-7]. Scheme 1. Deacetylation of chitin with the formation of chitosan The aldol condensation is one of the most essential carbon- carbon coupling reactions and plays an important role in the Scheme 2. Proposed reaction mechanism for the cooperative catalysis pharmaceutical, fine and bulk chemistry [8]. Here, the reaction aldol condensation of 4-nitrobenzaldehyde with acetone by chitosan is often catalyzed by a strong homogeneous base such as NaOH or KOH [9]. Due to the fact that the catalyst is homogeneously As shown in Scheme 2 the reaction starts by the formation of dissolved in the reaction mixture means that for the separation a hydrogen bridge with an acetone molecule (1) followed by a E-mail: [email protected] nucleophilic addition of the acetone onto the primary amine Hereby can also be said that the overall chemical composition with formation of an alcohol (2). After dehydration of the of chitosan has not been altered during the synthesis of the alcohol (3) and with the formation hydrogen bridge between a hydrogels and the aerogels. The slightly higher value for the 4-nitrobenzaldehyde molecule and a near hydroxyl group of the DDA of hydrogels was possible caused by CO and N present 2 2 chitosan backbone structure (4) an iminium-ion van be formed in the demineralized water in the hydrogels. (5). Through hydration of the iminium-ion is transformed into Table 1. DDA of chitosan powder, hydrogel and aerogel determined a diol (6). By a proton transfer of the nearest hydroxyl group by elemental-analysis near the amine and by an electron shift the aldol product is formed. Hereby the primary amine becomes available for Chitosan DDA Error further catalysis of the reaction (7). To define the catalytic activity of chitosan, chitosan powder, hydrogel and aerogel Powder 70,44 % 4,98 % were tested. Previous studies [15-17, 19-21] have shown the Hydrogel 77,94 % 4,71 % beneficial effect of the presence of water in the aldol condensation, and in the proposed reaction mechanism, it has Aerogel 72,01 % 3,55 % recently become clear that water is needed for the regeneration of the catalyst site. With this in mind, the influence of the The macro porous structure of the aerogels has been visually solvent on the aldol condensation on chitosan was also tested confirmed through SEM-analysis. A SEM-image was taken of by performing the reaction in different solvents. a chitosan aerogel grain and one of the cross-section of the grain (Figure 1). In both images, the presence of the macro III. EXPERIMENTAL porous structure is clearly present. A. Catalyst synthesis Due to the fact that chitosan hydrogels and aerogels are not commercially available, they had to be synthesized prior to the experiments on catalytic activity. Based on information from literature [13, 15, 21-23], and own research, the following synthesis was developed. Five grams of low molecular weight chitosan powder was homogeneous dissolved in 200 ml acetic- acid solution (50mM). The resulting solution was then dropwise added into a NaOH-solution (4 M) with a syringe and needle (ø 0,08 mm). After 10 hours of hardening, the formed Figure 1. SEM-image of a chitosan aerogel grain (a) and a close-up of hydrogels were filtrated and washed with water. For the the cross-section of the aerogel grain(b) removal of the NaOH, entrapped inside the hydrogel, the hydrogels were placed in double distilled water and gently stirred at 60 rpm for 4 hours. This washing step has been C. Reaction conditions repeated until the pH-value of the washing water was neutral. The experiments performed during this research were all This washing step was then repeated an additional three times conducted under the same reaction conditions. The aldol to assure no NaOH remained in the pores. The chitosan aerogel condensation reaction was carried out at a temperature of 55 °C form has been obtained by freeze-drying the synthesized and the composition of the reaction mixture is displayed in the hydrogels. Hereby water sublimates during the drying process following table (Table 2). It is important to note that the mass while the macro porous structure of the initial hydrogel is kept ratio of 4-nitrobenzaldehyde to acetone is 1:100. intact. Table 2. Composition of the reaction mixture at start of the reaction B. Catalyst characterization Component Massfraction For further investigation on the catalytic activity of the three 4-Nitrobenzaldehyde 0,45% forms of chitosan the DDA of the used chitosan had to be Acetone 44,69% known. This is a necessity to be able to determine the effective amount of active site which were initially present in the Methyl-4-nitrobenzoate 0,25% reaction. For the determination of the DDA, elemental-analysis Solvent Water has been applied. With the resulting nitrogen and carbon mass- DMSO 54,62% fractions, it was possible to calculate the DDA via equation 1. Herein the assumption has been made that the chitosan polymer n-Hexane chain only consist out of the acetyl-glucosamine and Chitosan 0,25 g glucosamine units. w% C - 6. w% N D. Experimental setup DDA = (1-MMC MMN).100% (1) 2.m% N For the examination of the influence of the solvent on the MMN aldol condensation on chitosan the experiments were carried Based on the results of the elemental-analysis, the out in a closed glass batch reactor setup showed in Figure 2. assumption can be made that there is no difference between the The temperature was controlled by heating the oil bath to the DDA of chitosan powder, hydrogel and aerogel (Table 1). required temperature. B. Catalytic activity of chitosan Before the catalytic activity of chitosan could be determined, the progression of the reaction had to be evaluated to see if the reaction circumstances were conform the conditions needed for defining the catalytic activity. Therefore the decrease of 4- nitrobenzaldehyde, increase in product and the difference between both is plotted in Figure 5. 1,2 ) lo m 1 m ( Figure 2. Closed glass batch reactor for the investigation on the n 0,8 influence of the solvent on the aldol condensation 0,6 For the investigation on the catalytic activity of chitosan, a more appropriate reactor was required. Therefore a Parr® batch 0,4 reactor (Figure 3) with a 300 ml reactor vessel was used. The 0,2 reaction temperature was kept constant during the reaction via a thermocouple inside the reactor vessel an adjusted, if 0 necessary, by the heating and cooling mantle around the vessel. 0 60 120 180 t (min) 240 A stirrer inside the vessel kept the reaction mixture homogeneous during the reaction and was set on 220 rpm. Increase in product Decrease of 4-nitrobenzaldehyde Loss of 4-nitrobenzaldehyde Figure 5. Evolution of the increase in product, the decrease of 4- nitrobenzaldehyde and loss of 4-nitrobenzaldehyde during the reaction Despite the fact that the reactions were conducted in a closed reactor setup, there has been an observed loss of mass which could not be attributed to the formation of the aldol product. This loss reached a stable value after two hours. An analogous trend could be noticed while looking at the evolution of the formed product where the increase in amount of product was the highest during the first two hours of the reaction. In analogous research with chitosan as catalyst for the aldol Figure 3. Parr batch reactor used for the catalytic experiments condensation of furfural [20], binding of furfural onto chitosan Analysis of the samples, taken during the reaction, were with the formation of an imine was observed. Based on this performed immediately after the sample was taken and information, an FT-IR-spectrum was taken of chitosan powder performed via HPLC-analysis. before and after the reaction (Figure 6). In the spectrum of chitosan after the reaction, the presence of 4-nitrobenzaldehyde IV. RESULTS AND DISCUSSION becomes clearly visible due to the small new peaks between 700 cm-1 and 900 cm-1, which indicates the presence of C -H- sp3 A. Influence of the solvent on the aldol condensation vibrations, and a new sharp peak at 1356 cm-1 which indicates the presence of nitro-groups. The new peak at 1529 cm-1 can be The experimental results regarding the influence of the caused by the presence of C=C-stretching in aromatics. At 1605 solvent (Figure 4) confirms the fact that water is necessary for cm-1 the formation of an extra new peak can be seen, and can the reaction to occur. Therefore the experiments concerning the be an indication for the presence of imines. determination of the catalytic activity of chitosan were conducted with water as solvent. 35 e c n )% 15 ab 30 (0t( ) rosdA 25 o 10 rtin 4- 20 n / tcu 5 15 d o nrp 0 10 0 5000 10000 15000 Batchtime(mmol.s) 5 n-Hexane DMSO Acetone Water 0 600 1000 1400 cm-1 1800 Figure 4. Influence of the solvent on the aldol condensation on Unused catalyst Spent catalyst chitosan Figure 6. FT-IR spectrum of chitosan before and after the aldol condensation reaction of 4nitrobenzaldehyde and acetone With these results, the assumption has been made that the Table 3. Experimental results for the catalytic activity of chitosan mass loss of 4-nitrobenzaldehyde is due to imine formation on powder, hydrogel and aerogel chitosan. Herein the primary amine becomes inhibited which 𝒓𝒂𝒕𝒆 results in a lower catalytic activity of chitosan during the 𝒎𝒎𝒐𝒍 Powder Hydrogel Aerogel reaction. Due to the occurrence of inhibition, it was not possible [ ] 𝒎𝒎𝒐𝒍.𝒔 to define the intrinsic catalytic activity of the primary amines present in chitosan. Nevertheless, in the context of the goals of 1 2,08 .10-5 1,86 .10-5 1,98 .10-5 this thesis, a formulation of the catalyst activity has been proposed to define the catalytic activity in such way that the resulting value can be used to define a hypothetical value for 2 8,32 .10-5 8,78 .10-5 7,37 .10-5 the intrinsic activity of the catalyst’s active sites. Therefore the loss of active sites, due to imine-formation, was taken into account during the reaction so that the amount of product 3 6,25 .10-5 6,30 .10-5 5,57 .10-5 formed, at a given time, per active site present during that time, could be plotted in function of the reaction time. After applying this correction onto the experimental results (Figure 7) the When looking at the first defined catalytic activity for the difference in slope has been greatly reduced. Yet the slope the three chitosan catalysts, there is no difference between the three linear fit in the second two hours of the reaction is still not the forms, taking into account an experimental error of 10%. When same as on the first two hours. The remaining decrease in the looking at the catalytic activity calculated following the second slope can be caused by the imine-formation out of the alcohol, and third definition, a decrease of 25% can be noticed between derived from the acetone binding onto the amine, when it is the second and third defined catalytic activity for all three the dehydrated (Scheme 3, 3’). It can also be suggested that the catalysts. Chitosan powder and hydrogel show an equal activity inhibition is more favored with a 4-nitrobenzaldehyde involved and aerogel a lower activity with the second and third definition than with only acetone bonded on the primary amine. of reaction rate. However, this can be related to diffusion limitations in the aerogels that are filled with air. This explains nsetis evitca1,21 wrceahgtayiml ytesh,te s bwdyeh cicrleeh aittshoees aionnv esarleaorlpol egc,ae tlba elitysw tietche aenc tstihavemit yetr iaasn sls oietwhneet r.ao nTthdhe urss t,at bwthloee n/ tcudorp0,8 caoctnicvliutys iboent wcaene nb ec hmitaodsea nt hpaot wthdeerre, hisy dnoro dgieflf earnedn caee riong ceal tianl ytthiec 0,6 aldol condensation of 4-nitrobenzaldehyde and acetone. 0,4 Additional experiments were conducted to verify the reusability of chitosan hydrogels and aerogels and there results 0,2 are shown in Table 4. During the second run of the aerogel and 0 hydrogel catalyst, no transient regime was observed. 0 60 120 180 t (min) 240 Additionally, the catalyst shows an activity which is equivalent to activity measured in during the stable regime of the first run. Without correction (0h - 2h) With correction (0h-2h) This confirms the hypothesis that there is an equilibrium Without correction (2h - 4h) With correction (2h - 4h) presence between the formation of imines and the formation of the intermediate which reacts further with formation of the Figure 7. Catalytic activity of chitosan during the reaction aldol product. For the study on the catalytic activity of chitosan and the Table 4. Experimental determined catalytic activity of chitosan difference between chitosan powder, hydrogel and aerogel, aerogels with respect to the initial amount of active sites three different values were calculated (Table 3) which have been defined as followed; 𝒓𝒂𝒕𝒆 𝒎𝒎𝒐𝒍 1 1 1 1. The amount of product formed, per time unit, [ ] R1 R2 (0h-2h) R2 (2h – 4h) 𝒎𝒎𝒐𝒍.𝒔 divided by the initial amount of catalytic active sites present in the reaction mixture during the stable Hydrogel 1,86 .10-5 1,68 .10-5 1,64 .10-5 regime of the reaction (2h – 4h) 2. The amount of product formed, per time unit, Aerogel 1,98 .10-5 1,66 .10-5 1,76 .10-5 divided by the effective amount of catalytic active sites, per time unit, present in the reaction mixture during the transient regime of the reaction (0h – 2h). 3. The amount of product formed, per time unit, divided by the effective amount of catalytic active sites, per time unit, present in the reaction mixture during the stable regime of the reaction (2h – 4h).
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