Mechanica1 Engineering Series Frederick F. Ling Series Editor Springer-Science+ Business Media, LLC Mechanical Engineering Series Introductory Attitude Dynamics F.P. Rimrott Balancing of Bigh-Speed Machinery M.S. Darlow Theory of Wire Rope, 2nd ed. G.A. Costello Theory of Vibration: An Introduction, 2nd ed. A.A. Shabana Theory of Vibration: Discrete and Continuous Systems, 2nd ed. A.A. Shabana Laser Machining: Theory and Practice G. Chryssolouris Underconstrained Structural Systems E.N. Kuznetsov Principles of Beat Transfer in Porous Media, 2nd ed. M. Kaviany Mechatronics: Electromechanics and Contromechanics D.K. Miu Structural Analysis of Printed Circuit Board Systems P.A. Engel Kinematic and Dynamic Simulation of Multibody Systems: The Real-Time Challenge J. Gareia de Jal6n and E. Bayo Bigh Sensitivity Moire: Experimental Analysis for Mechanics and Materials D. Post, B. Han, and P. Ifju Principles of Convective Beat Transfer M. Kaviany Laminar Viscous Flow V.N. Constantinescu (continued after index) Ilene J. Busch-Vishniac Electromechanical Sensors and Actuators With 378 Figures , Springer Ilene J. Busch-Vishniac Dean, Whiting School of Engineering Johns Hopkins University 3400 N. Charles Street Baltimore, MD 21218-2681, USA Series Editor Frederick F. Ling Emest F. Gloyna Regents Chair in Engineering Department of Mechanical Engineering The University of Texas at Austin Austin, TX 78712-1063, USA and William Howard Hart Professor Emeritus Department of Mechanical Engineering, Aeronautical Engineering and Mechanics Rensselaer Polytechnic Institute Troy, NY 12180-3590, USA Library of Congress Cataloging-in-Publication Data Busch-Vishniac. Hene 1. Eleetromechanical sensors and actuators I Hene 1. Busch-Vishniae. p. em. - (Meehanical engineering series) IncJudes bibliographieal references and index. ISBN 978-1-4612-7142-0 ISBN 978-1-4612-1434-2 (eBook) DOI 10.1007/978-1-4612-1434-2 1. Transdueers. 2. Deteetors. 3. Aetuators. 1. Tide. II. Series: Mechanical engineering series (Berlin, Germany) TK7872.T6B87 1998 681'. 2--dc21 98-11966 Printed on acid-free paper. II;:) 1999 Springer Science+Business Media New York Originally published by Springer-Verlag New York Berlin Heidelberg in 1999 Softcover reprint of the hardcover 1s t edition 1999 All rights reserved. This work may not be translated or eopied in whole or in part without the written permission of the publisher (Springer Science+Business Media, LLC), except for brief excerpts in connection with reviews or scholarly analysis. U se in connection with any form of information storage and retrieval, electronic adaptation, computer software, or by similar or dissimilar methodology now known or hereafter developed is forbidden. The use of general descriptive names, trade names, trademarks, etc., in this publication, even if the former are not especially identified, is not to be taken as a sign that such names, as understood by the Trade Marks and Merchandise Marks Act, may accordingly be used freely by anyone. Production managed by Timothy Taylor; manufacturing supervised by Jacqui Ashri. Photoeomposed eopy prepared using the eompositor's TEX files. 987 6 5 4 3 2 1 SPIN 10658156 For Ethan, Cady, and Miriam, the lights on my journey. Mechanical Engineering Series Frederick F. Ling Series Editor Advisory Board Applied Mechanics FA Leckie University of California, Santa Barbara v.c. Biomechanics Mow Columbia University Computational Mechanics H.T. Yang University of California, Santa Barbara Dynamical Systems and Control K.M. Marshek University of Texas, Austin Energetics J.R. Welty University of Oregon, Eugene Mechanics of Materials I. Finnie University of California, Berkeley Processing K.K. Wang Cornell University Production Systems G.-A. Klutke Texas A&M University Thermal Science A.E. Bergles Rensselaer Polytechnic Institute Tribology W.O. Winer Georgia Institute of Technology Series Preface Mechanical engineering, an engineering discipline borne of the needs of the industrial revolution, is once again asked to do its substantial share in the call for industrial renewal. The general call is urgent as we face profound issues of productivity and competitiveness that require engineering solutions, among oth ers. The Mechanical Engineering Series features graduate texts and research monographs intended to address the need for information in contemporary areas of mechanical engineering. The series is conceived as a comprehensive one that covers a broad range of concentrations important to mechanical engineering graduate education and research. We are fortunate to have a distinguished roster of consulting editors on the advisory board, each an expert in one of the areas of concentration. The names of the consulting editors are listed on the facing page of this volume. The areas of concentration are: applied mechanics; biomechanics; computational mechanics; dynamic systems and control; energetics; mechanics of materials; processing; thermal science; and tribology. I am pleased to present this volume in the Series: Electromechanical Sensors and Actuators, by Ilene Busch-Vishniac. The selection of this volume under scores again the interest of the Mechanical Engineering series to provide our readers with topical monographs as well as graduate texts in a wide variety of fields. Austin, Texas Frederick F. Ling Vll Preface In the past few decades improvements in electronics have outpaced improve ments in sensors and actuators so significantly that in virtually all measurement and control systems it is the sensors and actuators which account for the bulk of the expense, the majority of the size, and the lion's share of the system failures. For improvements to be forthcoming, it clearly is necessary to under stand how sensors and actuators work. The aim of this book is to provide a detailed description of the various mechanisms that can be exploited in the de sign of electromechanical sensors and actuators. There are a number of books available on sensors and measurements, but this book is a significant departure from the norm. The typical book on sensors or on measurements is either a compendium of commercially available devices, or a discussion of techniques used in sensing various parameters (e.g., acceleration, force, displacement, etc.). What these approaches obscure is that different sorts of devices might well use the same fundamental coupling mechanism to link electrical and mechanical behavior. For instance, an ultrasonic cleaner and an accelerometer might be nearly identical, despite their seemingly disparate appli cations. In this book, the focus is on the fundamental coupling mechanisms. As each mechanism is presented, commercially available sensors and actuators from a wide a range of applications are given. The standard treatment of measurement also draws a strong distinction be tween sensing and actuation, although the devices used might be nearly identical in means of operation. For instance, a solenoid can be used either to sense a ix x Preface position (sensor) or to impose a position (actuator). While the optimal geometric design and choice of materials might well depend on which of these two opera tions the transducer is aimed to perform, the fundamental means by which the electrical and mechanical domains are coupled are identical. In this book, both sensors and actuators are treated, and the analysis developed applies uniformly to both unless otherwise stated. By focusing on the fundamental coupling between electrical and mechanical energy domains, this book arms the reader with an arsenal that is appropriate for transducer design. Because the book grew out of notes used in a graduate course on electromechanical sensors and actuators at The University of Texas, the analytical developments are the sort we would find in a textbook rather than a handbook. Additionally, a large number of examples of commercially avail able transducers are presented. These examples serve to define the state-of-the art electromechanical transduction, and provide a vehicle for discussion of some of the more practical issues associated with transducer design and use. A signifi cant amount of the material contained within has never been previously pub lished, so this book is a combination of a textbook and a research monograph, appropriate for both students and practitioners with an interest in the measure ment and control of mechanical systems. This book is divided into three parts. Chapters 1 and 2 form the introductory part of the book, entitled Basic Tools for Transducer Modeling. Chapters 3 to 8 constitute the Transduction Mechanisms part of the book. Each chapter dis cusses a particular class of transduction mechanisms. For example, Chapter 3 deals with transduction based on changes in the energy stored in an electric field. Each chapter in this part of the book provides an analytical description of the transduction mechanisms and examples of devices using that method. These examples incorporate a wide variety of applications, sizes, scales, and sophisti cation. Chapters 9 to 11 form the Transducer Theory and Description part of the book. This section deals with 2-port theory, which applies generally to trans ducers, and with the meaning of various specifications associated with trans ducers. Baltimore, Maryland Ilene J. Busch-Vishniac Acknowledgments This manuscript is the culmination of years of conversations with leading au thorities in the field of transduction. Without the help of my colleagues this text would never have appeared. I am particularly indebted to Elmer Hixson for introducing me to his way of thinking about sensors and actuators, and to David Blackstock and Mark Hamilton for their encouragement while I labored over this book. I am also grateful to my students, who inspired the writing and helped me find errors. Most of this book was written while I was on the faculty of The University of Texas at Austin. The final stages were completed at Boston University, where I spent a year on sabbatical thanks to the generosity of Allan Pierce. A great deal of the painstaking work for this book required the careful atten tion of Cindy Pflughoft, the world's greatest secretary. Without her willingness to track down sources and organize my files of catalogs and papers, this book would not have been possible. Baltimore, MD Ilene J. Busch-Vishniac Xl
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