Electro-Coagulation and WaEtleerc atrnod- OWxaisdtaetwioant einr Treatment E L E C T R O -C O A G U L A T IO N A N D E L E C T R O -O X ID A T IO N IN W A T E R A N D W A S T E W A T E R T R E A T M E N T EDITED BY Patrick Drogui, R. D. Tyagi, Rao Y. Surampalli Tian C. Zhang, Song Yan, Xiaolei Zhang Electro-Coagulation and Electro-Oxidation in Water and Wastewater Treatment Other Titles of Interest Green Technologies for Sustainable Water Management, edited by Huu Hao Ngo, Wenshan Guo, Rao Y. Surampalli, and Tian C. Zhang. (ASCE/EWRI 2016). The 28 chapters in this collection describe science-based principles and technological advances behind green technologies that can be effective solutions to pressing problems in sustainable water management. (ISBN 978-0-7844-1442-2) Computational Fluid Dynamics: Applications in Water, Wastewater and Stormwater Treatment, edited by Xiaofeng Liu and Jie Zhang. (ASCE/EWRI 2019). This book provides an introduction, overview, and specific examples of computational fluid dynamics and their applications in the water, wastewater, and stormwater industry. (ISBN 978-0-7844-1531-3) Statistical Analysis of Hydrologic Variables: Methods and Applications, edited by Ramesh S. V. Teegavarapu, Jose D. Salas, and Jery R. Stedinger. (ASCE/ EWRI 2019). This book provides a compilation of statistical analysis methods used to analyze and assess critical variables in the hydrological cycle. (ISBN 978-0-7844-1517-7) Sustainable Wastewater Management in Developing Countries: New Paradigms and Case Studies from the Field, by Carsten Laugesen, Ole Fryd, Hans Brix, and Thammarat Koottatep. (ASCE Press 2010). He and his colleagues draw upon their experiences in Malaysia, Thailand, and other countries to inspire innovation and improvement in wastewater treatment and management. (ISBN 978-0-7844-0999-2) Stormwater Manufactured Treatment Devices: Certification Guidelines, by the Joint Task Committee on Guidelines for Certification of Manufactured Stormwater BMPs; edited by Qizhong (George) Guo. (ASCE/EWRI 2017). This book provides a framework for regulatory agencies to create verification and certification programs to assess compact stormwater treatment systems. (ISBN 978-0-7844-1479-8) Electro-Coagulation and Electro-Oxidation in Water and Wastewater Treatment Electro-Coagulation and Electro-Oxidation in Water and Wastewater Treatment Task Committee of the Technical Committee on Hazardous, Toxic, and Radioactive Waste Engineering of the Environmental Council of the Environmental and Water Resources Institute of the American Society of Civil Engineers Edited by Patrick Drogui, Ph.D. R. D. Tyagi, Ph.D. Rao Y. Surampalli, Ph.D., P.E. Tian C. Zhang, Ph.D., P.E. Song Yan, Ph.D. Xiaolei Zhang, Ph.D. Published by the American Society of Civil Engineers Library of Congress Cataloging-in-Publication Data Names: Environmental Council (Environmental and Water Resources Institute). Electro-Coagulation and Electro-Oxidation in Water and Wastewater Treatment Task Committe, author. | Drogui, Patrick, editor. | Tyagi, R. D., 1952- editor. | Surampalli, Rao Y., editor. | Zhang, Tian C., editor. | Yan, Song (Sanitary engineer), editor. | Zhang, Xiaolei (Sanitary engineer), editor. Title: Electro-coagulation and electro-oxidation in water and wastewater treatment / Electro-Coagulation and Electro-Oxidation in Water and Wastewater Treatment Task Committe of the Technical Committee on Hazardous, Toxic, and Radioactive Waste Engineering of the Environmental Council of the Environmental and Water Resources Institute of the American Society of Civil Engineers ; editors/authors Patrick Drogui, Ph.D., R. D. Tyagi, Ph.D., Rao Y. Surampalli, Ph.D., P.E., Tian C. Zhang, Ph.D., P.E., Song Yan, Ph.D., Xiaolei Zhang, Ph.D. Description: Reston, Virginia : American Society of Civil Engineers, [2022] | Includes bibliographical references and index. | Summary: “This book provides a detailed overview of the origins, principle, benefits, impacts, and applications of electro-coagulation and electro-oxidation for water/wastewater treatment”-- Provided by publisher. Identifiers: LCCN 2021055826 | ISBN 9780784416020 (print) | ISBN 9780784483992 (PDF) Subjects: LCSH: Water--Purification--Coagulation. | Sewage--Purification--Oxidation. | Water--Purification--Electrochemical treatment. | Sewage--Purification-- Electrochemical treatment. | Electrocoagulation. | Electrolytic oxidation. Classification: LCC TD471 .E58 2022 | DDC 628.1/62--dc23/eng/20220125 LC record available at https://lccn.loc.gov/2021055826 Published by American Society of Civil Engineers 1801 Alexander Bell Drive Reston, Virginia 20191-4382 www.asce.org/bookstore | ascelibrary.org Any statements expressed in these materials are those of the individual authors and do not necessarily represent the views of ASCE, which takes no responsibility for any statement made herein. No reference made in this publication to any specific method, product, process, or service constitutes or implies an endorsement, recommendation, or warranty thereof by ASCE. The materials are for general information only and do not represent a standard of ASCE, nor are they intended as a reference in purchase specifications, contracts, regulations, statutes, or any other legal document. ASCE makes no representation or warranty of any kind, whether express or implied, concerning the accuracy, completeness, suitability, or utility of any information, apparatus, product, or process discussed in this publication, and assumes no liability therefor. The information contained in these materials should not be used without first securing competent advice with respect to its suitability for any general or specific application. Anyone utilizing such information assumes all liability arising from such use, including but not limited to infringement of any patent or patents. ASCE and American Society of Civil Engineers—Registered in US Patent and Trademark Office. Photocopies and permissions. Permission to photocopy or reproduce material from ASCE publications can be requested by sending an email to [email protected] or by locating a title in the ASCE Library (https://ascelibrary.org) and using the “Permissions” link. Errata: Errata, if any, can be found at https://doi.org/10.1061/9780784416020. Copyright © 2022 by the American Society of Civil Engineers. All Rights Reserved. ISBN 978-0-7844-1602-0 (print) ISBN 978-0-7844-8399-2 (PDF) ISBN 978-0-7844-8420-3 (ePub) Manufactured in the United States of America. 27 26 25 24 23 22 1 2 3 4 5 Contents Preface ........................................................................................................................................xv Contributing Authors ..........................................................................................................xvii Chapter 1 Introduction ...............................................................................1 Song Yan, Patrick Drogui, X. L. Zhang, R. D. Tyagi, Rao Y. Surampalli, Tian C. Zhang 1.1 Principle and Definition of Electro-Coagulation .......................................1 1.2 Electro-Coagulation Process: Emerging Technology for Water and Wastewater Treatment ...............................................................................2 1.3 Electro-Coagulation Process: Green and Clean Electrochemical Technology ..............................................................................................................3 1.4 Integration into Water/Wastewater Treatment Plants or Application for Decentralized Sanitation .....................................................3 1.4.1 Electro-Coagulation Used as Primary Physicochemical Treatment .................................................................................................4 1.4.2 Electro-Coagulation Used as Secondary Treatment ..............14 1.4.3 Electro-Coagulation Used as Tertiary Treatment ....................15 1.5 Principle and Definition of Electro-Oxidation .........................................19 1.5.1 Direct Effect of Electro-Oxidation ................................................20 1.5.2 Indirect Effect of Electro-Oxidation .............................................21 1.6 Integration of Electro-Oxidation into Water/Wastewater Treatment Plants or Application for Decentralized Sanitation ..........23 1.6.1 Electro-Oxidation Used as Pretreatment ...................................26 1.6.2 Electro-Oxidation Used as Tertiary Treatment .........................32 1.7 Summary ...............................................................................................................33 References ........................................................................................................................35 Chapter 2 Electro-Coagulation Process: Origins and Principles ..........41 Sridhar Pilli, S. Yan, R. D. Tyagi, P. Drogui, Rao Y. Surampalli, Tian C. Zhang 2.1 Introduction .........................................................................................................41 2.2 Fundamentals of Electro-Coagulation for Water and Wastewater Treatment .....................................................................................42 2.2.1 Reactor Design ....................................................................................47 2.2.2 Monopolar and Bipolar Configurations......................................49 2.2.3 Production of Coagulation Agents ..............................................50 v vi COnTEnTS 2.3 Experimental Features .....................................................................................52 2.3.1 Current Density and Energetic Parameters ...............................53 2.3.2 Power Supply Type.............................................................................53 2.3.3 Effect of Anodic and Cathode Materials.....................................54 2.3.4 Influence of Operation Parameters ..............................................55 2.4 Advantages and Disadvantages of Electro-Coagulation ....................59 2.4.1 Advantages ...........................................................................................59 2.4.2 Disadvantages .....................................................................................60 2.5 Future Research Work.......................................................................................61 2.6 Summary ...............................................................................................................61 References ........................................................................................................................61 Chapter 3 Electro-Oxidation Process: Origins and Principles ..............65 Ali Khosravanipour Mostafazadeh, M. R. Karimi Estahbanati, Patrick Drogui, R. D. Tyagi 3.1 Introduction .........................................................................................................65 3.2 Fundamentals of Electro-Oxidation for Water and Wastewater Treatment .....................................................................................66 3.2.1 Electrochemical Reactor Principle and Reaction Mechanism ..........................................................................................67 3.2.2 Poisoning Effect ..................................................................................69 3.2.3 By-Products ..........................................................................................70 3.3 Direct Anodic Oxidation ..................................................................................70 3.4 Indirect Electrochemical Oxidation .............................................................71 3.5 Challenges and Future Research Work.......................................................74 3.6 Summary ...............................................................................................................75 References ........................................................................................................................76 Chapter 4 Mathematical Modeling of Electro-Coagulation Process .................................................................................79 S. K. Ram, H. Panidepu, C. Vasavi, P. Drogui, R. D. Tyagi 4.1 Introduction .........................................................................................................79 4.2 Critical Factors to be Considered in Electro-Coagulation Modeling ............................................................................................................80 4.3 Different Modeling Techniques Available for Electro-Coagulation ......82 4.4 Mathematical Modeling of Electro-Coagulation Using Artificial neural networks ................................................................................................83 4.5 Important Elements of Electro-Coagulation Modeling by Artificial neural network .................................................................................84 4.5.1 Topology of Artificial neural networks ......................................84 4.5.2 Learning Process of a Model...........................................................85 4.5.3 Training Algorithm .............................................................................86 4.5.4 Optimization of neural network Model.....................................87 4.6 Essential Elements of Statistical Modeling by Response Surface Methodology .......................................................................................89 4.6.1 Choosing Independent Variables .................................................89 COnTEnTS vii 4.6.2 Experimental Design .........................................................................89 4.6.3 Statistical Treatment of Data ..........................................................90 4.6.4 Fitting of the Model ...........................................................................90 4.6.5 Finding Optimal Conditions ...........................................................91 4.7 Multiobjective Optimization Models ..........................................................92 4.8 Recent Modeling Studies Using Artificial neural networks ...............93 4.9 Recent Modeling Studies in Electro-Coagulation Using Response Surface Methodology ..................................................................95 4.10 Kinetics of Electro-Coagulation ..................................................................102 4.11 Miscellaneous Mathematical Models for Electro-Coagulation .......104 4.11.1 Adsorption Models ..........................................................................104 4.11.2 Computational Fluid Dynamics and Electro-Coagulation .........106 4.11.3 Mathematical Model for Electro-Coagulation Using Reaction Kinetics ..............................................................................108 4.11.4 Electro-Coagulation Modeling Using Flotation and Settling Phenomena........................................................................110 4.11.5 Electro-Coagulation Modeling Using Flocculation ...............111 4.12 Concluding Remarks ........................................................................................111 References ......................................................................................................................112 Chapter 5 Mathematical Modeling of the Electro-Oxidation Process ..................................................................................119 Majid Gholami Shirkoohi, M. R. Karimi Estahbanati, Zahra nayernia, Pedram Ramin, Krist V. Gernaey, Patrick Drogui, R. D. Tyagi 5.1 Introduction .......................................................................................................119 5.2 Modeling Techniques Available for Electro-Oxidation ......................119 5.3 Phenomenological Modeling ......................................................................120 5.3.1 Electrochemical Kinetics ................................................................121 5.3.2 Mass Transfer in an Electrochemical Cell .................................123 5.3.3 Total Ionic Flux in a Bulk Electrolyte ..........................................124 5.3.4 Model Selection ................................................................................125 5.3.5 Selection of Model Variables ........................................................128 5.4 Modeling Based on the Design of Experiments and Response Surface Methodology .....................................................................................128 5.4.1 Factorial Design .................................................................................128 5.4.2 Central Composite Design ............................................................129 5.4.3 Box–Behnken Design ......................................................................130 5.4.4 Taguchi’s Design ...............................................................................130 5.4.5 Doehlert Design ................................................................................130 5.4.6 Modeling Studies Using Response Surface Methodology..........131 5.5 Mathematical Modeling of Electro-Oxidation Using Artificial neural networks .............................................................................136 5.5.1 Artificial neural network’s Architectures .................................137 viii COnTEnTS 5.5.2 Multilayer Feedforward networks and Their Learning Process ...............................................................................137 5.5.3 Optimization Techniques Linked to Artificial neural networks .............................................................141 5.5.4 Comparison of Artificial neural networks and Response Surface Methodology .................................................143 5.6 Kinetic Analysis of Electro-Oxidation .......................................................143 5.7 Challenges and Future Research Work.....................................................144 5.8 Conclusion ..........................................................................................................145 References ......................................................................................................................146 Chapter 6 Combined Electro-Coagulation Processes ..........................151 Ali Khosravanipour Mostafazadeh, Patrick Drogui, R. D. Tyagi 6.1 Introduction .......................................................................................................151 6.2 Advantages and Disadvantages of Electro-Coagulation versus Advanced Oxidation Process .......................................................................154 6.3 Electro-Coagulation and TiO Photo-Assisted Process ......................154 2 6.3.1 Introduction to the Photocatalysis Process and Hybrid Technique with Electrocoagulation ...........................................154 6.3.2 Kinetic Model .....................................................................................156 6.3.3 Effective Parameters ........................................................................160 6.3.4 Application in Wastewater Treatment ......................................161 6.4 Sono-Electro-Coagulation Process ............................................................162 6.4.1 Ultrasound Process and the Hybrid Technique with Electro-Coagulation ........................................................................162 6.4.2 Kinetics of the Sono-Electro-Coagulation Process...............162 6.4.3 Effect of Operating Parameters ...................................................163 6.5 Electro-Coagulation-Fenton Process ........................................................164 6.5.1 Electro-Fenton Process and the Hybrid Method with Electro-Coagulation ........................................................................164 6.5.2 Effective Parameters ........................................................................165 6.5.3 Photo-Fenton-Electro-Coagulation Process ...........................168 6.5.4 Comparative Studies .......................................................................168 6.6 Electro-Coagulation-Electro-Oxidation Process ..................................168 6.6.1 Electro-Oxidation Processes and the Combined Technique with Electro-Coagulation ........................................168 6.6.2 Effective Factors ................................................................................171 6.6.3 Kinetic Model .....................................................................................173 6.6.4 Performance and Efficiency in Terms of Coagulant and Oxidant Agents .................................................................................173 6.6.5 Application in Wastewater Treatment ......................................174 6.7 Electro-Coagulation-Peroxidation Process.............................................175 6.7.1 Peroxidation Process and the Combined Technique with Electro-Coagulation ..............................................................175 6.7.2 Effective Factors ................................................................................176 COnTEnTS ix 6.7.3 Application in Wastewater Treatment ......................................177 6.7.4 Kinetic Model .....................................................................................177 6.8 Ozonation-Electro-Coagulation Process .................................................177 6.8.1 Theory of the Ozone Treatment Process and the Integrated Technique with Electro-Coagulation ..................177 6.8.2 Kinetic Model .....................................................................................179 6.8.3 Crucial Parameters ...........................................................................179 6.8.4 Comparison and Application of Ozonation, Electro- Coagulation, and Ozone-Electro-Coagulation Processes ......180 6.9 Combined Electro-Coagulation and Biological Treatment (Electro-Bio System) ........................................................................................180 6.10 Comparative Studies .......................................................................................182 6.11 Biofiltration-Electro-Coagulation Coupling ...........................................182 6.12 Advantages and Disadvantages of Biological and Electro-Coagulation Processes ...................................................................184 6.13 Conclusion ..........................................................................................................185 nomenclature ...............................................................................................................186 References ......................................................................................................................187 Chapter 7 Combined Electro-Oxidation Processes ..............................191 Sushil Kumar, Bhagyashree Tiwari, Patrick Drogui, R. D. Tyagi 7.1 Introduction .......................................................................................................191 7.2 Electro-Oxidation and TiO Photo-Assisted Processes .......................192 2 7.3 Sono-Electro-Oxidation Process ................................................................195 7.3.1 Degradation of Contaminants Using Sono-Electro-Oxidation Processes.............................................196 7.3.2 Advantages of the Sono-Electro-Oxidation Process ...........197 7.4 Electrochemical-Peroxidation Process .....................................................197 7.5 Electro-Peroxone Process .............................................................................199 7.5.1 Mechanism of the Process .............................................................199 7.5.2 Advantages of the E-Peroxone Process ....................................201 7.6 Electro-Fenton Process ..................................................................................201 7.6.1 Process Mechanism .........................................................................202 7.6.2 Advantages and Disadvantages of the Electro-Fenton Process ...................................................................204 7.7 Electro-Oxidation Filtration Process .........................................................204 7.8 Membrane Technology Coupled with the Electrochemical Process ................................................................................205 7.8.1 One-Pot Coupling Process ............................................................206 7.8.2 Two-Stage Coupling Process ........................................................206 7.8.3 Coupled Biological and Electro-Oxidation Process—Case Studies ...............................207 7.9 Advantages and Disadvantages of Electro-Oxidation versus Advanced Oxidation Processes ...................................................................208