Electric Actuators and Actuator Controls

52 Pages·2006·2.85 MB·English

Electric Actuators
and Actuator Controls
Warner Linear...
Customer Focused, Quality Driven
Products designed and manufactured for reliable, long-lasting performance
Custom Solutions
We recognize how critical our actuators are
to the overall performance of your
equipment. Working closely with your
engineering and development staff, we
strive for an early understanding of how you
want your linear actuator to perform.
Building a direct communication line from
our engineer to your engineer provides a
number of significant benefits.
•Ateaming of creative resources.
•Joint understanding of our actuator
Quality Processes capabilities and how they can be tailored
to your application.
Warner Linear is dedicated to designing •An understanding of the lowest cost
and manufacturing “Best-in-class” solution to meet your actuator
electromechanical actuators and controls. requirements.
•Providing a complete solution that
Wesubscribe to a standardof quality includes controls as required.
derived from the Altra Business System
(ABS), a series of progressive
manufacturing methods designed to Service to our
continuously improve production within Customers
our flexible work cell environment.
Our team takes pride in serving our
Our quality starts in product design. It is customers with excellence and
demonstrated in the attention given to enthusiasm and demonstrates this in all
design details and the refinement of aspects of our business relationships.
prototypes. It is apparent in our fast
response to requests for quotes, and our Our knowledgeable staff is involved on a
strict adherence to deadlines in every daily basis in customer communications,
stage of the work flow. team based problem solving, and
continuous improvement. We are
sensitive to satisfying specific
customer requirements
and expectations.
State-of-the-Art
Facilities
Our division headquarter’s
facility is a full function design
and manufacturing center
located in Belvidere, Illinois. The
Design and Testing
facility is dedicated to the
engineering, testing and
Our engineers and design specialists work closely
assembly of Warner Linear
with our customers to define both lab and field
actuators. Selective global
testing requirements. Our solid model design
sourcing of high quality
capabilities, computer assisted testing, and
components from low cost
manufacturing floor pre-shipment cycle test, all
countries provides the ultimate
provide assurance that your Warner Linear
in actuator value.
actuators will meet or exceed your
expectations.
Our linear actuator testing capabilities include
dual load life cycling stands, low and high
pressure wash down test tanks, lift test stands
and thermal shock submersion. Our test service
providers add material analysis, noise and
vibration evaluation capabilities.
1
Contents Linear actuators to meet your
specific requirements
Applications/
Performance Warner Linear offers a full line of standard electric actuators, each specifically
Features 4-5 designed to meet the needs of light-duty, general-duty, or rugged-duty
applications. All are engineered for maintenance-free, long-life service, providing
M-Track
Design Features 6 maximum value for our customers.
s
M-Track
Configurator 7
QUICK SELECTION GUIDE
M-Track 1 8-9
A-Track
tDesign Features 10 Light Duty General Duty
A-Track
Configurator 11
n
A-Track 2 12-13
A-Track 5 14-15
A-Track 5 16-17
A-Track 10 18-19
e M-Track 1 A-Track 2 A-Track 5
B-Track
Compact, completely Efficient design offering Efficient design offering
Design Features 20
self-contained and sealed low cost power capability. moderate power
B-Track to allow for use in small For use in applications capability.For indoor use
Configurator 21 spaces without sacrificing where moisture or or where AC power is
power or capability. environmental available.
tB-Track K2vL 22-23 contamination exist.
B-Track K2 24-25
B-Track K2x 26-27 Drive Type: Drive Type: Drive Type:
n
Acme Screw Acme Screw Acme or Ball Screw
B-Track K2PL/K2xPL 28-29
Load Capacity & Speed Load Capacity & Speed Load Capacity & Speed
B-Track K2JS/K2xJS 30-31 (lbs. @ in./sec.): (lbs. @ in./sec.): (lbs. @ in./sec.):
25 @ 1.75 330 @ 1.0 330 @ 1.2
B-Track K2RA 32-33 50 @ 0.85 500 @ 0.5 500 @ 0.75
100 @ 0.45 1000 @ 1.0
oCustom Actuators 34 165 @ 0.25 1300 @ 0.75
Mounting
Stand. Stroke Length (in.): Stand. Stroke Length (in.): Stand. Stroke Length (in.):
Information 35
2, 4, 6, 10, 12 4, 6, 8, 12, 18, 24 4, 6, 8, 12, 18, 24
Performance Input Votage (vdc): Input Votage (vdc): Input Votage (vac):
Features 36 12, 24 12, 24 115, 230
C
Controls – Typical Applications: Typical Applications: Typical Applications:
Simple & Basic 37-38
Throttle Control Drum Lifts Work Table Positioning
Controls – Air Vent Opening Access Panel Lifts Conveyor Positioning
Advanced 39 Remote Window Walk Behind Remote Louver Control
Operation Sweeper/Polishers
Controls – Door Opening
BTcP1-DC 40-41 Remote Mirror Tractor Hood Lifts Vent Control
Positioning Spout Positioning
Controls – Scissor Lift Tables
Gate Opening
BTc P1QS-DC 42-43
Shutter Control
Controls –
BTc P2-DC 44-45
Glossary 46-47
Pg 8-9 Pg 12-13 Pg 14-17
Application
Data Form 48
Actuator Controls
Simple extend/retract switch boxes
•SBC-DC
•SBC-AC
Basic controls and digital electronic options
•Adjustable stroke limits
•Fixed electronic stroke limits – ESL
•QS Quick Stop bi-directional current limit control
•Position feedback options – potentiometer or digital outputs
Microprocessor based controls (available for special needs)
•Quick Switch and Twin Track control functions
•Programming pendant
•Adjustable position and current limit options
•Remote mounting capable
Rugged Duty
A-Track 10 B-Track K2vL B-Track K2 B-Track K2x
Completely self-contained Intended for severe Uses a patented straight Completely sealed,
for more demanding service requirements and line load transfer offering designed for tough, high
outdoor applications loads up to 750 lbs. high load capability in a load applications. Able
requiring moderate load Lowest priced model in small package size. Bronze to perform in harsh
and duty cycle capability. the B-Track family. or Delrin®nut options environments providing
available for high impact years of trouble-free
load applications (up to service.
1,200 lbs.).
Drive Type: Drive Type: Drive Type: Drive Type:
Ball Screw Hybrid Acme Hybrid Acme Ball Screw & Ball Nut
Load Capacity & Speed Load Capacity & Speed Load Capacity & Speed Load Capacity & Speed
(lbs. @ in./sec.): (lbs. @ in./sec.): (lbs. @ in./sec.): (lbs. @ in./sec.):
500 @ 2.0 250 @ 2.0 300 @ 2.0 600 @ 2.0
700 @ 1.0 500 @ 1.0 600 @ 1.0 1200 @ 1.0
1300@ 0.5 750 @ 0.5 1200 @ 0.5 2200 @ 0.5
Stand. Stroke Length (in.): Stand. Stroke Length (in.): Stand. Stroke Length (in.): Stand. Stroke Length (in.):
4, 6, 8, 12, 18, 24 2to 24 in 2” increments 2to 36 in 2” increments 2to 36 in 2” increments
Input Votage (vdc): Input Votage (vdc): Input Votage (vdc): Input Votage (vdc):
12, 24 12, 24, 48, 90 12, 24, 48, 90 12, 24, 48, 90
Typical Applications: Typical Applications: Typical Applications: Typical Applications:
Boat Engine Covers Fertilizer Gate Control Residential Mower Decks Paving Outriggers
Round Baler Covers Mower Decks Gate & Valve Operation Commercial Mower
Engine Hoods Gate Openers Snow Blowers Decks
Scooter Lifts Scooter & Cycle Lifts Spouts & Chutes Spray Booms
Pull Behind Implement Engine Lifts ATV Dump Box Lifts
Lifts Tables Boat Engine Lifts
Wagon Lifts Hydraulic Cylinder
Replacement
Combine Concaves
Construction Equipment
Hood Lifts
Pg18-19 Pg22-23 Pg 24-25 Pg 26-27
Performance Features
Warner Linear
Actuators are
available for a
Dependable Operation
wide variety of
applications.
Compact design
AWarner Linear actuator with a two inch
stroke can provide up to 2000 pounds of
Golf Cart Height Adjust
force capacity in a compact package.
Maintenance-free
Mower Blade Lift
Units are lubricated for life during assembly. There
are no adjustments or maintenance required for units after they
Solar Panel Adjust have left the factory. Consistent performance is provided for the
entire life of the actuator.
55 Gallon Drum Lift
Fire Engine Valve Adjust
Automated Dumpster
Equal capacity in both directions
Warner Linear actuators can push-and-pull or lift-and-lower loads ranging
Scissor Lift Table from one pound to over 2000 pounds up to 24 inches with equal
capacity in both directions of travel.
Round Baler Cover Lift Efficient operation
Warner Linear actuators consist of an electric motor combined with a
high efficiency gear train and lead screw. This direct conversion of
Walk Behind Floor Washer
electrical to mechanical energy results in effective, economic linear
movement. Units are completely self contained and require minimal
installation hardware or wiring.
Bulldozer Engine Cover
Superb load holding power
Air Foil Adjust Warner Linear actuators operate loads in both tension and compression
equally well. They will hold a load stationary without power in either
direction. Static load holding capability will always exceed the dynamic
Construction Sign Positioning load moving capability.
Advantages
Forage Harvester Spout Positioning
•No hydraulic pumps, hoses, valves, or leaks
•Holds load when power is off
•Overload clutches prevent damage due to excess weight
Combine Spout Positioning
•Simple to install and use
•Easily adaptable for position control
Adjustable Height Work Table •Integrated sensors provide electrical position signals
Conveyor Lateral Guide Positioning
Street Sweeper Bristle Lift
RV/Bus Compartment Extension
4 Warner Linear 815-547-1106
Performance Features
Rugged and reliable Overload protection
Warner Linear actuators incorporate high strength, high Motors incorporate thermal switches in their windings to
quality components and are designed to assure trouble- shut the actuator motor off in case of overheating or
free service. Rugged spur gearing, industrial quality high overcurrent. Reset is automatic after the motor has
synthetic lubricants and high performance motors cooled. A standard overload clutch detents if the load is
combine to provide maximum capability and value for excessive or reaches end of stroke.
the end user. Units are gasketed and sealed for Note: Clutch is not incorporated in M-Track due to size constraints.
operation in industrial and mobile outdoor applications.
Thermal overload switches are included for motor Versatile
protection; and high performance corrosion protection With their compact size, Warner Linear actuators can be
features are standard. located in confined areas, and move loads from 0 to
2000 pounds. Their static load holding ability ensures
Energy efficient that a load will remain in position when power is turned
Electric control provides clean, smooth linear motion off. Gearing ratios create speeds that range from 1/2 to
without fluids, plumbing or other expensive components. over 2 inches per second. Standard models are
Warner Linear actuators require power only when in mounted using two parallel pins and require only simple
motion. No power is required to hold loads stationary. wiring and switches. They are self-contained, lubricated
for life, and designed for use where rugged and durable
Lead screw drive systems performance is required for almost any lift-and-lower or
Warner Linear actuators use either acme, hybrid rolled, push-and-pull application.
or highly efficient ball bearing screws. Models which use
acme or hybrid rolled screws with bronze or plastic nuts Available customized features
will not backdrive when power is off. A bi-directional load • Direct drive manual override
holding brake is a standard feature on all ball bearing • Mounting and end fitting variations
units and holds loads in position when power is off.
• DC Motor voltage variations
• AC and DC motor options
• Motor lead wireconnectors
• Adjustable stroke limit switches – fixed and adjustable
• Position feedback outputs – potentiometer and digital
Also available
• Basic switch box controls
Acme Screw
• Integrated electronic position controls
Ball Screw
Warner Linear 815-547-1106 5
M-Track Features
Light Duty Actuators
Key Features
Integral end of stroke
•Compact size limit switches standard.
•Efficient design No clutch required.
•Easy to use and install
Standard Models
M1
Metal spur gears offer
strength and durability
Wiper and O-ring
provide double
protection and
load support
Lightweight aluminum
extension rod
Integrated rear
clevis for easy
pin-to-pin
mounting
Thermal overloads in windings
protect the motor
Optional potentiometer
assures accurate,
consistent positioning
feedback
Compact spur gear design
allows compact space
requirements
6 Warner Linear 815-547-1106
M-Track Configurator
How To Select
Step 1 – Determine Load and Stroke length requirements Important Unit Restrictions
Use the Quick Selection guide to identify the model that will Side loading and shock loads must be considered in actuator
provide the load capacity and stroke length needed for your applications. Side loading and cantilevered mounting should be
application. eliminated through proper machine design. Side loading will
dramatically reduce unit life. While actuators can withstand
Step 2 – Identify motor type and voltage limited shock loads, it is recommended that shock loading be
Select DC motor and motor voltage. avoided wherever possible. (See page 35)
Step 3 – Confirm Speed and Current draw requirements Step 5 – Unit Options
Using the charts provided, confirm that unit speed and current M-Track units include end-of-travel limit switches as a standard
draw is appropriate for the intended use. feature. For positional feedback, a 10K ohm potentiometer can
be factory installed. The changing potentiometer value provides
Step 4 – Confirm the application Duty Cycle unit movement feedback for units that are not visible to the
At full load capacity,actuators have a 25% duty cycle. Duty machine operator.
cycle is the amount of ‘on-time’ compared to cooling time. A
unit that runs for 15 seconds should be off for 45 seconds.
Actuator Model No. Potentiometer
01 = M-Track 1 P=With Potentiometer Modifications=0000
Blank = No Potentiometer
Modified products may have
Motor Voltage Options
designations assigned by the
Limit Switch Options
D012 = 12 volt DC factory. For standard product,
leave blank.
D024 = 24 volt DC L=Limit switches included
D036 = 36 volt DC N=No Limit switches
Model Voltage Load Screw Stroke Limit Potentiometer Standard
No. Capacity Type Length Switch
01 – D012 – 0025 – A 02 – L P 0000
Load Capacity Stroke Length (inches)
0025 = 25 pounds Not all load ratings are 02 = 2 inches Not all stroke
0050 = 50 pounds standard for all units. 04 = 4 inches lengths are
0100 = 100 pounds Consult unit page for 06 = 6 inches standard on all
0165 = 165 pounds details. 08 = 8 inches units.Consult unit
10 = 10 inches page for details.
12 = 12 inches
Screw Type
A=Acme Screw
Warner Linear 815-547-1106 7
M-Track 1
Features
DC Motor Acme Screw
165 lb.Load Rated •An Acme Screw drive delivers up
to 165 pounds of force at a
minimum extension rate of 0.25
inches per second
•The aluminum zinc alloy housing
resists corrosion and provides
protection from dirt, dust and
humidity
•The M-Track 1 has a temperature
operating range of –15º to +150º F
•Standard stroke lengths of 2, 4, 6,
8, 10, 12 inches are available
•Internal limit switches automatically
shut off the unit at end of stroke
•Optional potentiometer can provide
positional location feedback
Typical Applications
M-Track 1 compact units are completely self-contained and sealed to Light load and short distance
allow use in small spaces without sacrificing power or capability. The applications such as:
load and length capabilities provide solutions for a diverse range of
•Valve and vent adjustments
intermittent duty applications.
•Light weight tilt or lift
positioning
Functionally, M-Track 1 actuators are easily interchanged with
•Vise and clamp operations
comparable size hydraulic or pneumatic cylinders on intermittent duty
applications. The actuator provides consistent, repeatable performance
even for applications with operating conditions including temperature
extremes, high humidity, or significant dust.
Specifications
Load Capacity 25 pounds 50 pounds 100 pounds 165 pounds
Speed at Full Load 1.75 in/sec 0.85 in/sec 0.45 in/sec 0.25 in/sec
Input Voltage 12 or 24 volt DC for all models (36 volt optional)
Static Load Capacity 300 pounds for all models
Stroke Length 2, 4, 6, 8, 10 and 12 inches for all models
Clevis Ends 6.4 mm diameter
Duty Cycle 25% for all models
Operation Temperature Range -15º F to +150º F for all models
Limit Switch Fixed end of stroke limit switches standard for all units
Potentiometer 10K, 10 turn pot optional on all units
Restraining Torque 20 inch pounds for all units
8 Warner Linear 815-547-1106