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Dynamics of Long-Life Assets: From Technology Adaptation to Upgrading the Business Model PDF

369 Pages·2017·9.569 MB·English
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Stefan N. Grösser Arcadio Reyes-Lecuona Göran Granholm E ditors Dynamics of Long-Life Assets From Technology Adaptation to Upgrading the Business Model Dynamics of Long-Life Assets ö Stefan N. Gr sser Arcadio Reyes-Lecuona (cid:129) ö G ran Granholm Editors Dynamics of Long-Life Assets From Technology Adaptation to Upgrading the Business Model Editors StefanN.Grösser GöranGranholm Schoolof Management VTTTechnical Research Centre BernUniversity ofApplied Sciences ofFinland Ltd. Bern Espoo Switzerland Finland Arcadio Reyes-Lecuona E.T.S.I.deTelecomunicación Universidad deMálaga Málaga Spain ISBN978-3-319-45437-5 ISBN978-3-319-45438-2 (eBook) DOI 10.1007/978-3-319-45438-2 LibraryofCongressControlNumber:2017932015 ©TheEditor(s)(ifapplicable)andtheAuthor(s)2017.Thisbookisanopenaccesspublication. Open Access This book is licensed under the terms of the Creative Commons Attribution-Non Commercial 4.0 International License (http://creativecommons.org/licenses/by-nc/4.0/), which permits anynoncommercialuse,sharing,adaptation,distributionandreproductioninanymediumorformat,as longasyougiveappropriatecredittotheoriginalauthor(s)andthesource,providealinktotheCreative Commonslicenseandindicateifchangesweremade. The images or other third party material in this book are included in the book’s Creative Commons license,unlessindicatedotherwiseinacreditlinetothematerial.Ifmaterialisnotincludedinthebook's CreativeCommonslicenseandyourintendeduseisnotpermittedbystatutoryregulationorexceedsthe permitteduse,youwillneedtoobtainpermissiondirectlyfromthecopyrightholder. Thisworkissubjecttocopyright.AllcommercialrightsarereservedbythePublisher,whetherthewhole orpartofthematerialisconcerned,specificallytherightsoftranslation,reprinting,reuseofillustrations, recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission orinformationstorageandretrieval,electronicadaptation,computersoftware,orbysimilarordissimilar methodologynowknownorhereafterdeveloped. Theuse ofgeneraldescriptivenames,registerednames,trademarks,servicemarks,etc. inthis publi- cationdoesnotimply,evenintheabsenceofaspecificstatement,thatsuchnamesareexemptfromthe relevantprotectivelawsandregulationsandthereforefreeforgeneraluse. The publisher, the authors and the editors are safe to assume that the advice and information in this book are believed to be true and accurate at the date of publication. Neither the publisher nor the authorsortheeditorsgiveawarranty,expressorimplied,withrespecttothematerialcontainedhereinor for any errors or omissions that may have been made. The publisher remains neutral with regard to jurisdictionalclaimsinpublishedmapsandinstitutionalaffiliations. Printedonacid-freepaper ThisSpringerimprintispublishedbySpringerNature TheregisteredcompanyisSpringerInternationalPublishingAG Theregisteredcompanyaddressis:Gewerbestrasse11,6330Cham,Switzerland Foreword Therecentglobalfinancialcrisishasunderlinedtheimportanceoftherealeconomy andastrongindustrywithindustrialactivitiesintegratedinrichandcomplexvalue chains, linking multinationals to small or medium enterprises across sectors and countries. Economies with a solid manufacturing base focusing on high-tech or medium-tech activities and with integrated value chains have proved to be more resilient to the economic downturn and better placed to achieve higher growth in times of rebound. A strong industrial base is of key importance for Europe’s economic competi- tiveness. With scarce natural and energy resources and ambitious social and environmental goals, EU companies cannot compete on low price and low quality products.Theymustturntoinnovation,productivity,resource-efficiencyandcreate high value-added in order to compete in global markets. Europe’s comparative advantage in the world economy lies and will continue to lie in high value-added goods and services. And for this, it will have to rely on innovation and techno- logical advancement as its main source of competitiveness. Use-it-Wisely, a EUR 8.6 million industrial project supported under the EuropeanCommission’sSeventhResearchandInnovationFrameworkProgramme overthelast39months,hasattemptedtoachievethis.Ithasinvestigatedtoolsand methodologiestohelpindustriesadapttoanenvironmentcharacterisedbyconstant change. The approach has built on the idea of a continuous, incremental upgrade process based on close collaboration between involved actors throughout the pro- ductlifecycle.Managingthisprocessrequiresaholisticunderstandingofthecausal effectsofvariousfactorstosupportstrategicdecisionmakingregardingtechnology upgrades, service development and introduction of novel business models. Solutions based on virtual and augmented realty and 3D scanning technologies were applied. The tools and models developed in this project were implemented and tested in six different industries. They comprised service inspection of power turbines, modular upgrades of mobile rock crushers, space applications engineering, v vi Foreword productionsystemsintruckproduction,marinevesseldatamanagement,andoffice furniture supporting a radical, circular economy approach. The project’s diversity has proved to be its particular strength: interacting with seeminglyunrelated fieldsofindustryhascontributedtoanunprecedented transfer of knowledge, experience and technological know-how amongst the involved researchers and industrial practitioners, providing fertile ground for new ideas and solutions. The European Commission is happy with this project’s outcomes and as the official responsible for the monitoring of this project’s activities I recommend the study of the material contained in this book. January 2017 Dr. Erastos Filos European Commission Directorate-General for Research and Innovation Brussels, Belgium Acknowledgements This work was made possible through a collaborative research project jointly funded by the European Commission through the contractual public–private part- nership (PPP) on Factories of the Future (FoF), and the twenty organisations par- ticipating in the project. We want to thank all project partners for their genuine engagement, enthusiasm, and collaborative effort. Special thanks go to the con- tributing authors and to all researchers, engineers, and other staff making possible theresultsreportedinthisbook.Moreover,weareindebtedtoPaulMcDonnelland Stephen Walker of Carr Communications for their magic abilities to alter and improve figures inthechapters.Finally,we wouldliketothank theProjectOfficer Dr.ErastosFilosandProjectTechnicalAdviserDr.MarcoSaccofortheirvaluable insightsandassistancethroughouttheproject.Theresearchleadingtotheseresults has received funding from the European Community’s Seventh Framework Programme under grant agreement No. 609027 (Project Use-it-wisely). vii Contents Part I Introduction and Setting the Scene Dynamics of Long-Life Assets: The Editors’ Intro. .... .... ..... .... 3 Göran Granholm, Stefan N. Grösser and Arcadio Reyes-Lecuona The Challenge. .... .... .... ..... .... .... .... .... .... ..... .... 9 Arcadio Reyes-Lecuona The Use-it-Wisely (UIW) Approach. .... .... .... .... .... ..... .... 21 Göran Granholm and Stefan N. Grösser Part II Tools and Methods Innovation Management with an Emphasis on Co-creation.. ..... .... 45 Dominic Hurni and Stefan N. Grösser Complexity Management and System Dynamics Thinking .. ..... .... 69 Stefan N. Grösser Managing the Life Cycle to Reduce Environmental Impacts. ..... .... 93 Tiina Pajula, Katri Behm, Saija Vatanen and Elina Saarivuori Virtual Reality and 3D Imaging to Support Collaborative Decision Making for Adaptation of Long-Life Assets... .... ..... .... 115 Jonatan Berglund, Liang Gong, Hanna Sundström and Björn Johansson Operator-Oriented Product and Production Process Design for Manufacturing, Maintenance and Upgrading.. .... .... ..... .... 133 Gu van Rhijn and Tim Bosch Fostering a Community of Practice for Industrial Processes. ..... .... 151 Alyson Langley, Harshada Patel and Robert J. Houghton ix x Contents Extending the System Model . ..... .... .... .... .... .... ..... .... 169 Mauro Pasquinelli, Luis Molina-Tanco, Arcadio Reyes-Lecuona and Michele Cencetti Part III From Theory to Practice Collaborative Management of Inspection Results in Power Plant Turbines. .... .... .... ..... .... .... .... .... .... ..... .... 193 Daniel Gonzalez-Toledo, Maria Cuevas-Rodriguez and Susana Flores-Holgado Rock Crusher Upgrade Business from a PLM Perspective .. ..... .... 209 Simo-Pekka Leino, Susanna Aromaa and Kaj Helin Space Systems Development.. ..... .... .... .... .... .... ..... .... 233 Mauro Pasquinelli, Valter Basso, Stefano T. Chiadò, Carlo Vizzi and Michele Cencetti Adaptation of High-Variant Automotive Production System Using a Collaborative Approach ... .... .... .... .... .... ..... .... 255 Jonatan Berglund, Liang Gong, Hanna Sundström and Björn Johansson Supporting the Small-to-Medium Vessel Industry . .... .... ..... .... 277 Nikos Frangakis, Stefan N. Grösser, Stefan Katz, Vassilis Stratis, Eric C.B. Cauchi and Vangelis Papakonstantinou Sustainable Furniture that Grows with End-Users. .... .... ..... .... 303 Tim Bosch, Karin Verploegen, Stefan N. Grösser and Gu van Rhijn Comparing Industrial Cluster Cases to Define Upgrade Business Models for a Circular Economy.... .... .... .... .... .... ..... .... 327 Magnus Simons Contributors Susanna Aromaa VTT Technical Research Centre of Finland Ltd., Espoo, Finland ValterBasso DomainExplorationandScienceItaly—Engineering,ThalesAlenia Space, Turin, Italy Katri Behm VTT Technical Research Centre of Finland Ltd., Espoo, Finland JonatanBerglund ProductandProductionDevelopment,ChalmersUniversityof Technology, Gothenburg, Sweden Tim Bosch Department Sustainable Productivity & Employability, TNO, Leiden, Netherlands Eric C.B. Cauchi SEAbility Ltd., Athens, Greece Michele Cencetti Mission Operations and Training, ALTEC, Turin, Italy Stefano T. Chiadò Vastalla, Turin, Italy MariaCuevas-Rodriguez DIANAResearchGroup,DepartamentodeTecnología Electrónica, ETSI Telecomunicación, Universidad de Málaga, Malaga, Spain Susana Flores-Holgado Materials and Life Management, Tecnatom, San Sebastián de los Reyes, Spain Nikos Frangakis I-SENSE Research Group, Institute of Communication and Computer Systems, Zografou, Greece Liang Gong Product and Production Development, Chalmers University of Technology, Gothenburg, Sweden Daniel Gonzalez-Toledo DIANA Research Group, Departamento de Tecnología Electrónica, ETSI Telecomunicación, Universidad de Málaga, Malaga, Spain xi

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