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AIRCRAFT DV 20 E AIRPLANE MAINTENANCE MANUAL Copyright © by DIAMOND AIRCRAFT INDUSTRIES, Wiener Neustadt, Austria Introduction DV 20 E AMM AIRCRAFT This document is protected by copyright. All associated rights, in particular those of translation, reprinting, radio transmission, reproduction by photo-mechanical or similar means and storing in data processing facilities, in whole or part, are reserved. Diamond Aircraft Industries GmbH N. A. Otto-Str. 5 A-2700 Wiener Neustadt Austria Phone: +43-2622-26700 Fax: +43-2622-26780 E-mail: [email protected] DV 20 E AMM Table of Contents AIRCRAFT TABLE OF CONTENTS Ch/Sect Title 01-00 Introduction 02-00 Organization and Handling of the Manual 03-00 General Description of the Airplane 04-00 Airworthiness Limitations 05-00 Time Limits and Maintenance Checks 05-10 Time Limits 05-20 Scheduled Maintenance Checks 05-21 Flight-Line Checks 05-22 25 Hour Engine Check 05-28 Maintenance Checklist DV 20 E 05-28-00 Maintenance Checklist DV 20 E Engine 05-28-50 Maintenance Checklist Airframe 05-28-70 6000 Hour Inspection 05-28-90 Maintenance Report 05-28-91 Engine Ground Test Record 05-28-92 Check Flight Report 05-50 Unscheduled Maintenance Checks 06-00 Dimensions and Areas 07-00 Lifting and Shoring 08-00 Leveling and Weighing 08-10 Weighing 08-20 Leveling 11-00 Placards and Markings 11-20 Exterior Placards and Markings 11-30 Interior Placards and Markings 12-00 Servicing 12-10 Replenishment 12-20 Scheduled Servicing 12-30 Unscheduled Servicing 20-00 Standard Practices 20-10 Standard Practices - Airframe 21-00 Heating and Ventilation 23-00 Communication 23-10 Speech Communication 23-50 Audio Integration 23-60 Static Discharging Doc # 4.02.25 CONTENTS Page i Rev. 1 25 Jan 2016 Table of Contents DV 20 E AMM AIRCRAFT 24-00 Electrical Power 24-30 DC Generation 24-31 Battery System 24-60 Static Discharging 25-00 Equipment/Furnishings 25-10 Flight Compartment 25-60 Emergency Equipment 26-00 Fire Protection 27-00 Flight Controls 27-10 Flight Controls - Ailerons and Tabs 27-20 Flight Controls - Rudder and Tab 27-30 Flight Controls - Elevator 27-31 Flight Controls - Elevator Trim - Mechanical 27-50 Flight Controls - Flaps 28-00 Fuel 28-10 Fuel Storage 28-20 Fuel Distribution 28-40 Fuel Indicating 31-00 Indicating Systems 31-10 Instrument and Control Panels 31-20 Independent Instruments 31-50 Warning Systems 31-60 Garmin G500 Integrated Display System 32-00 Landing Gear 32-10 Main Landing Gear 32-20 Nose Landing Gear 32-40 Wheels and Brakes 33-00 Lights 33-20 Cockpit Lighting 33-40 Exterior Lights 34-00 Navigation 34-10 Flight Environment Data 34-20 Attitude and Direction 34-30 Landing and Taxiing Aids 34-50 Dependent Position Determining 51-00 Standard Practices and Structures 51-10 Investigation 51-20 Repair Processes 51-30 Materials 51-60 Control Surface Balancing Page ii CONTENTS Doc # 4.02.25 25 Jan 2016 Rev. 1 DV 20 E AMM Table of Contents AIRCRAFT 52-00 Doors 52-10 Canopy 52-40 Access Panels 53-00 Fuselage 53-10 Fuselage Structure 55-00 Stabilizers 55-10 Horizontal Stabilizer 55-20 Elevator 55-30 Lower Fin 55-40 Rudder and Trim Tab 56-00 Windows 56-10 Repair of the Canopy Glass 56-11 Replacement of the Rear Window 57-00 Wings 57-10 Wing Structure 57-50 Flaps 57-60 Ailerons 61-00 Propeller 61-10 Propeller Assembly 71-00 Power Plant 71-10 Cowling 71-20 Engine Mount 71-60 Air Intakes and Guides 75-00 Liquid Cooling System 76-00 Engine Controls 77-00 Engine Indicating 78-00 Exhaust 79-00 Oil Cooling 79-21 Oil Radiator 92-00 Wiring Diagrams Doc # 4.02.25 CONTENTS Page iii Rev. 1 25 Jan 2016 Table of Contents DV 20 E AMM AIRCRAFT Intentionally left blank Page iv CONTENTS Doc # 4.02.25 25 Jan 2016 Rev. 1 DV 20 E AMM Record of Revision AIRCRAFT Record of Revision 1. Record of Revision Use this check list to record and control all of the revisions which you put in this Airplane Maintenance Manual (AMM). Put the affected pages of the revision into the AMM as soon as you get them. Remove and destroy the pages which are superseded. Complete the table below when you have put the revision in the AMM. Revision Date Inserted Inserted Revision Date Inserted Inserted Number Issued On By Number Issued On By Original 15 Dec 2015 1 25 Jan 2016 Doc # 4.02.25 ROR Page v Rev. 1 25 Jan 2016 Record of Revision DV 20 E AMM AIRCRAFT 2. Record of Incorporated Temporary Revisions The following Temporary Revisions are incorporated into the DV 20 E AMM : Temporary Revision Number Description of Temporary Revision Page vi ROR Doc # 4.02.25 25 Jan 2016 Rev. 1 DV 20 E AMM List of Effective Pages AIRCRAFT LIST OF EFFECTIVE PAGES 1. General The list of effective pages uses this abbreviation: ) TOC = Table of Contents. ) ROR = Record of Revisions ) LOEP = List of Effective Pages All Sections have a Title Page and a Table of Contents. The TOC can have one page or it can have many pages. Each revision to the Airplane Maintenance Manual will have a new List of Effective Pages. Chapter Page Revision Chapter Page Revision Chapter Page Revision Section Date Section Date Section Date TOC i 25 Jan 2016 01-00 Title 1 25 Jan 2016 02-00 6 25 Jan 2016 TOC ii 25 Jan 2016 01-00 Title 2 25 Jan 2016 02-00 7 25 Jan 2016 TOC iii 25 Jan 2016 01-00 TOC 1 25 Jan 2016 02-00 8 25 Jan 2016 TOC iv 25 Jan 2016 01-00 TOC 2 25 Jan 2016 03-00 Title 1 25 Jan 2016 ROR v 25 Jan 2016 01-00 1 25 Jan 2016 03-00 Title 2 25 Jan 2016 ROR vi 25 Jan 2016 01-00 2 25 Jan 2016 03-00 TOC 1 25 Jan 2016 LOEP 1 25 Jan 2016 01-00 3 25 Jan 2016 03-00 TOC 2 25 Jan 2016 LOEP 2 25 Jan 2016 01-00 4 25 Jan 2016 03-00 1 25 Jan 2016 LOEP 3 25 Jan 2016 01-00 5 25 Jan 2016 03-00 2 25 Jan 2016 LOEP 4 25 Jan 2016 01-00 6 25 Jan 2016 03-00 3 25 Jan 2016 LOEP 5 25 Jan 2016 02-00 Title 1 25 Jan 2016 03-00 4 25 Jan 2016 LOEP 6 25 Jan 2016 02-00 Title 2 25 Jan 2016 03-00 5 25 Jan 2016 LOEP 7 25 Jan 2016 02-00 TOC 1 25 Jan 2016 03-00 6 25 Jan 2016 LOEP 8 25 Jan 2016 02-00 TOC 2 25 Jan 2016 04-00 Title 1 25 Jan 2016 LOEP 9 25 Jan 2016 02-00 1 25 Jan 2016 04-00 Title 2 25 Jan 2016 LOEP 10 25 Jan 2016 02-00 2 25 Jan 2016 04-00 TOC 1 25 Jan 2016 LOEP 11 25 Jan 2016 02-00 3 25 Jan 2016 04-00 TOC 2 25 Jan 2016 LOEP 12 25 Jan 2016 02-00 4 25 Jan 2016 04-00 1 25 Jan 2016 02-00 5 25 Jan 2016 04-00 2 25 Jan 2016 Doc # 4.02.25 LOEP Page 1 Rev. 1 25 Jan 2016 List of Effective Pages DV 20 E AMM AIRCRAFT Chapter Page Revision Chapter Page Revision Chapter Page Revision Section Date Section Date Section Date 04-00 3 25 Jan 2016 05-28-00 4 25 Jan 2016 05-28-91 1 25 Jan 2016 04-00 4 25 Jan 2016 05-28-00 5 25 Jan 2016 05-28-91 2 25 Jan 2016 05-00 Title 1 25 Jan 2016 05-28-00 6 25 Jan 2016 05-28-92 1 25 Jan 2016 05-00 Title 2 25 Jan 2016 05-28-50 1 25 Jan 2016 05-28-92 2 25 Jan 2016 05-00 TOC 1 25 Jan 2016 05-28-50 2 25 Jan 2016 05-50 1 25 Jan 2016 05-00 TOC 2 25 Jan 2016 05-28-50 3 25 Jan 2016 05-50 2 25 Jan 2016 05-00 TOC 3 25 Jan 2016 05-28-50 4 25 Jan 2016 05-50 3 25 Jan 2016 05-00 TOC 4 25 Jan 2016 05-28-50 5 25 Jan 2016 05-50 4 25 Jan 2016 05-00 1 25 Jan 2016 05-28-50 6 25 Jan 2016 05-50 5 25 Jan 2016 05-00 2 25 Jan 2016 05-28-50 7 25 Jan 2016 05-50 6 25 Jan 2016 05-00 3 25 Jan 2016 05-28-50 8 25 Jan 2016 05-50 7 25 Jan 2016 05-00 4 25 Jan 2016 05-28-50 9 25 Jan 2016 05-50 8 25 Jan 2016 05-00 5 25 Jan 2016 05-28-50 10 25 Jan 2016 06-00 Title 1 25 Jan 2016 05-00 6 25 Jan 2016 05-28-50 11 25 Jan 2016 06-00 Title 2 25 Jan 2016 05-10 1 25 Jan 2016 05-28-50 12 25 Jan 2016 06-00 TOC 1 25 Jan 2016 05-10 2 25 Jan 2016 05-28-50 13 25 Jan 2016 06-00 TOC 2 25 Jan 2016 05-10 3 25 Jan 2016 05-28-50 14 25 Jan 2016 06-00 1 25 Jan 2016 05-10 4 25 Jan 2016 05-28-50 15 25 Jan 2016 06-00 2 25 Jan 2016 05-20 1 25 Jan 2016 05-28-50 16 25 Jan 2016 06-00 3 25 Jan 2016 05-20 2 25 Jan 2016 05-28-50 17 25 Jan 2016 06-00 4 25 Jan 2016 05-20 3 25 Jan 2016 05-28-50 18 25 Jan 2016 06-00 5 25 Jan 2016 05-20 4 25 Jan 2016 05-28-70 1 25 Jan 2016 06-00 6 25 Jan 2016 05-21 1 25 Jan 2016 05-28-70 2 25 Jan 2016 06-00 7 25 Jan 2016 05-21 2 25 Jan 2016 05-28-70 3 25 Jan 2016 06-00 8 25 Jan 2016 05-22 1 25 Jan 2016 05-28-70 4 25 Jan 2016 07-00 Title 1 25 Jan 2016 05-22 2 25 Jan 2016 05-28-70 5 25 Jan 2016 07-00 Title 2 25 Jan 2016 05-28-00 1 25 Jan 2016 05-28-70 6 25 Jan 2016 07-00 TOC 1 25 Jan 2016 05-28-00 2 25 Jan 2016 05-28-90 1 25 Jan 2016 07-00 TOC 2 25 Jan 2016 05-28-00 3 25 Jan 2016 05-28-90 2 25 Jan 2016 07-00 1 25 Jan 2016 Page 2 LOEP Doc # 4.02.25 25 Jan 2016 Rev. 1

Description:
procedure. The scheduled maintenance checklist identifies the Section in the manual that gives required for terrain, obstacle, and safe taxi database storage as well as Jeppesen aviation database the snubber engages with the spring-mount on the vertical control rod for the elevator.
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AIRCRAFT DV 20 E AIRPLANE MAINTENANCE MANUAL Copyright © by DIAMOND AIRCRAFT INDUSTRIES, Wiener Neustadt, Austria Introduction DV 20 E AMM AIRCRAFT This document is protected by copyright. All associated rights, in particular those of translation, reprinting, radio transmission, reproduction by photo-mechanical or similar means and storing in data processing facilities, in whole or part, are reserved. Diamond Aircraft Industries GmbH N. A. Otto-Str. 5 A-2700 Wiener Neustadt Austria Phone: +43-2622-26700 Fax: +43-2622-26780 E-mail: [email protected] DV 20 E AMM Table of Contents AIRCRAFT TABLE OF CONTENTS Ch/Sect Title 01-00 Introduction 02-00 Organization and Handling of the Manual 03-00 General Description of the Airplane 04-00 Airworthiness Limitations 05-00 Time Limits and Maintenance Checks 05-10 Time Limits 05-20 Scheduled Maintenance Checks 05-21 Flight-Line Checks 05-22 25 Hour Engine Check 05-28 Maintenance Checklist DV 20 E 05-28-00 Maintenance Checklist DV 20 E Engine 05-28-50 Maintenance Checklist Airframe 05-28-70 6000 Hour Inspection 05-28-90 Maintenance Report 05-28-91 Engine Ground Test Record 05-28-92 Check Flight Report 05-50 Unscheduled Maintenance Checks 06-00 Dimensions and Areas 07-00 Lifting and Shoring 08-00 Leveling and Weighing 08-10 Weighing 08-20 Leveling 11-00 Placards and Markings 11-20 Exterior Placards and Markings 11-30 Interior Placards and Markings 12-00 Servicing 12-10 Replenishment 12-20 Scheduled Servicing 12-30 Unscheduled Servicing 20-00 Standard Practices 20-10 Standard Practices - Airframe 21-00 Heating and Ventilation 23-00 Communication 23-10 Speech Communication 23-50 Audio Integration 23-60 Static Discharging Doc # 4.02.25 CONTENTS Page i Rev. 1 25 Jan 2016 Table of Contents DV 20 E AMM AIRCRAFT 24-00 Electrical Power 24-30 DC Generation 24-31 Battery System 24-60 Static Discharging 25-00 Equipment/Furnishings 25-10 Flight Compartment 25-60 Emergency Equipment 26-00 Fire Protection 27-00 Flight Controls 27-10 Flight Controls - Ailerons and Tabs 27-20 Flight Controls - Rudder and Tab 27-30 Flight Controls - Elevator 27-31 Flight Controls - Elevator Trim - Mechanical 27-50 Flight Controls - Flaps 28-00 Fuel 28-10 Fuel Storage 28-20 Fuel Distribution 28-40 Fuel Indicating 31-00 Indicating Systems 31-10 Instrument and Control Panels 31-20 Independent Instruments 31-50 Warning Systems 31-60 Garmin G500 Integrated Display System 32-00 Landing Gear 32-10 Main Landing Gear 32-20 Nose Landing Gear 32-40 Wheels and Brakes 33-00 Lights 33-20 Cockpit Lighting 33-40 Exterior Lights 34-00 Navigation 34-10 Flight Environment Data 34-20 Attitude and Direction 34-30 Landing and Taxiing Aids 34-50 Dependent Position Determining 51-00 Standard Practices and Structures 51-10 Investigation 51-20 Repair Processes 51-30 Materials 51-60 Control Surface Balancing Page ii CONTENTS Doc # 4.02.25 25 Jan 2016 Rev. 1 DV 20 E AMM Table of Contents AIRCRAFT 52-00 Doors 52-10 Canopy 52-40 Access Panels 53-00 Fuselage 53-10 Fuselage Structure 55-00 Stabilizers 55-10 Horizontal Stabilizer 55-20 Elevator 55-30 Lower Fin 55-40 Rudder and Trim Tab 56-00 Windows 56-10 Repair of the Canopy Glass 56-11 Replacement of the Rear Window 57-00 Wings 57-10 Wing Structure 57-50 Flaps 57-60 Ailerons 61-00 Propeller 61-10 Propeller Assembly 71-00 Power Plant 71-10 Cowling 71-20 Engine Mount 71-60 Air Intakes and Guides 75-00 Liquid Cooling System 76-00 Engine Controls 77-00 Engine Indicating 78-00 Exhaust 79-00 Oil Cooling 79-21 Oil Radiator 92-00 Wiring Diagrams Doc # 4.02.25 CONTENTS Page iii Rev. 1 25 Jan 2016 Table of Contents DV 20 E AMM AIRCRAFT Intentionally left blank Page iv CONTENTS Doc # 4.02.25 25 Jan 2016 Rev. 1 DV 20 E AMM Record of Revision AIRCRAFT Record of Revision 1. Record of Revision Use this check list to record and control all of the revisions which you put in this Airplane Maintenance Manual (AMM). Put the affected pages of the revision into the AMM as soon as you get them. Remove and destroy the pages which are superseded. Complete the table below when you have put the revision in the AMM. Revision Date Inserted Inserted Revision Date Inserted Inserted Number Issued On By Number Issued On By Original 15 Dec 2015 1 25 Jan 2016 Doc # 4.02.25 ROR Page v Rev. 1 25 Jan 2016 Record of Revision DV 20 E AMM AIRCRAFT 2. Record of Incorporated Temporary Revisions The following Temporary Revisions are incorporated into the DV 20 E AMM : Temporary Revision Number Description of Temporary Revision Page vi ROR Doc # 4.02.25 25 Jan 2016 Rev. 1 DV 20 E AMM List of Effective Pages AIRCRAFT LIST OF EFFECTIVE PAGES 1. General The list of effective pages uses this abbreviation: ) TOC = Table of Contents. ) ROR = Record of Revisions ) LOEP = List of Effective Pages All Sections have a Title Page and a Table of Contents. The TOC can have one page or it can have many pages. Each revision to the Airplane Maintenance Manual will have a new List of Effective Pages. Chapter Page Revision Chapter Page Revision Chapter Page Revision Section Date Section Date Section Date TOC i 25 Jan 2016 01-00 Title 1 25 Jan 2016 02-00 6 25 Jan 2016 TOC ii 25 Jan 2016 01-00 Title 2 25 Jan 2016 02-00 7 25 Jan 2016 TOC iii 25 Jan 2016 01-00 TOC 1 25 Jan 2016 02-00 8 25 Jan 2016 TOC iv 25 Jan 2016 01-00 TOC 2 25 Jan 2016 03-00 Title 1 25 Jan 2016 ROR v 25 Jan 2016 01-00 1 25 Jan 2016 03-00 Title 2 25 Jan 2016 ROR vi 25 Jan 2016 01-00 2 25 Jan 2016 03-00 TOC 1 25 Jan 2016 LOEP 1 25 Jan 2016 01-00 3 25 Jan 2016 03-00 TOC 2 25 Jan 2016 LOEP 2 25 Jan 2016 01-00 4 25 Jan 2016 03-00 1 25 Jan 2016 LOEP 3 25 Jan 2016 01-00 5 25 Jan 2016 03-00 2 25 Jan 2016 LOEP 4 25 Jan 2016 01-00 6 25 Jan 2016 03-00 3 25 Jan 2016 LOEP 5 25 Jan 2016 02-00 Title 1 25 Jan 2016 03-00 4 25 Jan 2016 LOEP 6 25 Jan 2016 02-00 Title 2 25 Jan 2016 03-00 5 25 Jan 2016 LOEP 7 25 Jan 2016 02-00 TOC 1 25 Jan 2016 03-00 6 25 Jan 2016 LOEP 8 25 Jan 2016 02-00 TOC 2 25 Jan 2016 04-00 Title 1 25 Jan 2016 LOEP 9 25 Jan 2016 02-00 1 25 Jan 2016 04-00 Title 2 25 Jan 2016 LOEP 10 25 Jan 2016 02-00 2 25 Jan 2016 04-00 TOC 1 25 Jan 2016 LOEP 11 25 Jan 2016 02-00 3 25 Jan 2016 04-00 TOC 2 25 Jan 2016 LOEP 12 25 Jan 2016 02-00 4 25 Jan 2016 04-00 1 25 Jan 2016 02-00 5 25 Jan 2016 04-00 2 25 Jan 2016 Doc # 4.02.25 LOEP Page 1 Rev. 1 25 Jan 2016 List of Effective Pages DV 20 E AMM AIRCRAFT Chapter Page Revision Chapter Page Revision Chapter Page Revision Section Date Section Date Section Date 04-00 3 25 Jan 2016 05-28-00 4 25 Jan 2016 05-28-91 1 25 Jan 2016 04-00 4 25 Jan 2016 05-28-00 5 25 Jan 2016 05-28-91 2 25 Jan 2016 05-00 Title 1 25 Jan 2016 05-28-00 6 25 Jan 2016 05-28-92 1 25 Jan 2016 05-00 Title 2 25 Jan 2016 05-28-50 1 25 Jan 2016 05-28-92 2 25 Jan 2016 05-00 TOC 1 25 Jan 2016 05-28-50 2 25 Jan 2016 05-50 1 25 Jan 2016 05-00 TOC 2 25 Jan 2016 05-28-50 3 25 Jan 2016 05-50 2 25 Jan 2016 05-00 TOC 3 25 Jan 2016 05-28-50 4 25 Jan 2016 05-50 3 25 Jan 2016 05-00 TOC 4 25 Jan 2016 05-28-50 5 25 Jan 2016 05-50 4 25 Jan 2016 05-00 1 25 Jan 2016 05-28-50 6 25 Jan 2016 05-50 5 25 Jan 2016 05-00 2 25 Jan 2016 05-28-50 7 25 Jan 2016 05-50 6 25 Jan 2016 05-00 3 25 Jan 2016 05-28-50 8 25 Jan 2016 05-50 7 25 Jan 2016 05-00 4 25 Jan 2016 05-28-50 9 25 Jan 2016 05-50 8 25 Jan 2016 05-00 5 25 Jan 2016 05-28-50 10 25 Jan 2016 06-00 Title 1 25 Jan 2016 05-00 6 25 Jan 2016 05-28-50 11 25 Jan 2016 06-00 Title 2 25 Jan 2016 05-10 1 25 Jan 2016 05-28-50 12 25 Jan 2016 06-00 TOC 1 25 Jan 2016 05-10 2 25 Jan 2016 05-28-50 13 25 Jan 2016 06-00 TOC 2 25 Jan 2016 05-10 3 25 Jan 2016 05-28-50 14 25 Jan 2016 06-00 1 25 Jan 2016 05-10 4 25 Jan 2016 05-28-50 15 25 Jan 2016 06-00 2 25 Jan 2016 05-20 1 25 Jan 2016 05-28-50 16 25 Jan 2016 06-00 3 25 Jan 2016 05-20 2 25 Jan 2016 05-28-50 17 25 Jan 2016 06-00 4 25 Jan 2016 05-20 3 25 Jan 2016 05-28-50 18 25 Jan 2016 06-00 5 25 Jan 2016 05-20 4 25 Jan 2016 05-28-70 1 25 Jan 2016 06-00 6 25 Jan 2016 05-21 1 25 Jan 2016 05-28-70 2 25 Jan 2016 06-00 7 25 Jan 2016 05-21 2 25 Jan 2016 05-28-70 3 25 Jan 2016 06-00 8 25 Jan 2016 05-22 1 25 Jan 2016 05-28-70 4 25 Jan 2016 07-00 Title 1 25 Jan 2016 05-22 2 25 Jan 2016 05-28-70 5 25 Jan 2016 07-00 Title 2 25 Jan 2016 05-28-00 1 25 Jan 2016 05-28-70 6 25 Jan 2016 07-00 TOC 1 25 Jan 2016 05-28-00 2 25 Jan 2016 05-28-90 1 25 Jan 2016 07-00 TOC 2 25 Jan 2016 05-28-00 3 25 Jan 2016 05-28-90 2 25 Jan 2016 07-00 1 25 Jan 2016 Page 2 LOEP Doc # 4.02.25 25 Jan 2016 Rev. 1

Description:
procedure. The scheduled maintenance checklist identifies the Section in the manual that gives required for terrain, obstacle, and safe taxi database storage as well as Jeppesen aviation database the snubber engages with the spring-mount on the vertical control rod for the elevator.
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