Mechanical/Chemical Engineering DuAl-FuEl KARim DuAl-FuEl DiEsEl EnginEs DiEsEl EnginEs GhAzi A. KARim D “… a comprehensive and well-integrated review of the relevant fundamentals u and practices of the operation of gas-fueled compression ignition engines of the dual-fuel type. … a very well-written book featuring interesting, reach-in informa- A tion covering important topics of internal combustion engines not covered yet GhAzi A. KARim in a single book. … excellent, up-to-date. … a very good and unique source of l information. … The book reviews the latest and possible future developments in - the area of dual-fuel engines.” F —Andrzej Teodorczyk, Warsaw University of Technology, Poland u Dual-Fuel Diesel Engines offers a detailed discussion of different types of E dual-fuel diesel engines, the gaseous fuels they can use, and their op- l erational practices. Reflecting cutting-edge advancements in this rapidly expanding field, this timely book: D • Explains the benefits and challenges associated with internal i combustion, compression ignition, gas-fueled, and premixed E dual-fuel engines s • Explores methane and natural gas as engine fuels, as well as E liquefied petroleum gases, hydrogen, and other alternative fuels • Examines safety considerations, combustion of fuel gases, l and the conversion of diesel engines to dual-fuel operation E • Addresses dual-fuel engine combustion, performance, knock, n exhaust emissions, operational features, and management • Describes dual-fuel engine operation on alternative fuels and the g predictive modeling of dual-fuel engine performance i Dual-Fuel Diesel Engines covers a variety of engine sizes and areas of ap- n plication, with an emphasis on the transportation sector. The book pro- vides a state-of-the-art reference for engineering students, practicing E engineers, and scientists alike. s K24645 6000 Broken Sound Parkway, NW Suite 300, Boca Raton, FL 33487 711 Third Avenue an informa business New York, NY 10017 2 Park Square, Milton Park www.taylorandfrancisgroup.com Abingdon, Oxon OX14 4RN, UK CAT#K24645 cover.indd 1 2/3/15 10:02 AM Dual-Fuel Diesel engines Dual-Fuel Diesel engines Ghazi a. Karim Boca Raton London New York CRC Press is an imprint of the Taylor & Francis Group, an informa business CRC Press Taylor & Francis Group 6000 Broken Sound Parkway NW, Suite 300 Boca Raton, FL 33487-2742 © 2015 by Taylor & Francis Group, LLC CRC Press is an imprint of Taylor & Francis Group, an Informa business No claim to original U.S. Government works Version Date: 20150112 International Standard Book Number-13: 978-1-4987-0309-3 (eBook - PDF) This book contains information obtained from authentic and highly regarded sources. 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Contents Preface....................................................................................................................xiii Acknowledgments ....................................................................................................xv About the Author ...................................................................................................xvii Nomenclature ..........................................................................................................xix Chapter 1 Introduction ..........................................................................................1 1.1 Prologue .....................................................................................1 1.2 Relevant Terminology ...............................................................2 1.3 The Equivalence Ratio ..............................................................3 1.4 Efficiency Considerations ..........................................................5 1.5 Cogeneration ..............................................................................8 References and Recommended Reading ..............................................9 Chapter 2 The Internal Combustion Engine .......................................................11 2.1 The Reciprocating Internal Combustion Engine .....................11 2.2 Hybrid Engine Applications ....................................................15 2.3 Selection of Engine Power Systems ........................................16 References and Recommended Reading ............................................17 Chapter 3 The Compression Ignition Engine ......................................................19 3.1 The Diesel Engine ...................................................................19 3.2 Operational Features of Diesel Engines ..................................21 3.3 The Ignition Delay ...................................................................23 3.4 Diesel Engine Fuels .................................................................25 3.5 Homogeneous Charge Compression Ignition (HCCI) Engines ....................................................................................27 References and Recommended Reading ............................................28 Chapter 4 Gas-Fueled Engines ............................................................................31 4.1 Merits of Operating on Gaseous Fuels ....................................31 4.2 Modes of Operation of Gas-Fueled Engines ...........................33 4.3 The Applications of Gas-Fueled Engines ................................37 References and Recommended Reading ............................................39 Chapter 5 The Premixed Dual-Fuel Engine .......................................................41 5.1 Historical Development ...........................................................41 5.2 Dual-Fuel Engine Operation ...................................................43 vii viii Contents 5.3 The Conversion of Diesel Engines to Dual-Fuel Operation ....45 5.4 The Employment of Dual-Fuel Engines ..................................47 5.5 Some Economic Considerations ..............................................50 References and Recommended Reading ............................................53 Chapter 6 Methane and Natural Gas as Engine Fuels ........................................55 6.1 Natural Gas as a Fuel ..............................................................55 6.2 Compressed Natural Gas (CNG) .............................................58 6.3 Liquefied Natural Gas (LNG) ..................................................62 6.4 Fuel Mixtures Containing Methane with Diluent Gases.........65 6.5 Some Other Natural Gas Mixtures ..........................................67 6.6 Some Common Nonnatural Gas–Fuel Mixtures .....................68 6.7 Biogas Fuels .............................................................................71 6.8 Landfill Gases ..........................................................................74 6.9 Some Other Gaseous Fuel Mixtures .......................................75 References and Recommended Reading ............................................76 Chapter 7 Liquefied Petroleum Gases, Hydrogen, and Other Alternative Fuels ...79 7.1 Evaluating the Merits of the Different Gaseous Fuels for Dual-Fuel Operation ..........................................................79 7.2 Liquefied Petroleum Gas (LPG) ..............................................80 7.3 Other Alternative Fuels ...........................................................82 7.4 Hydrogen as an Engine Fuel ....................................................83 References and Recommended Reading ............................................86 Chapter 8 Safety Considerations .........................................................................89 8.1 Fuel Safety Requirements ........................................................89 8.2 Methane and Compressed Natural Gas (CNG) Operational Safety ...................................................................91 8.3 LNG Operational Safety ..........................................................91 8.4 Operational Safety of LPG Gases ...........................................93 8.5 Some Engine Safety Measures ................................................94 References and Recommended Reading ............................................95 Chapter 9 Combustion of Fuel Gases ..................................................................97 9.1 Some Combustion Fundamentals ............................................97 9.2 Combustion, Flames, and Ignition Processes ........................101 9.3 Diffusion vs. Premixed Combustion .....................................102 9.4 Diesel Engine Combustion ....................................................104 9.5 Heat Release Analysis ...........................................................107 9.6 Flammability and Combustion Limits of Gas Fuel–Air Mixtures ................................................................................109 9.7 Methane Oxidation within Fuel Mixtures .............................111 References and Recommended Reading ..........................................113