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84th Combat Sustainment Wing Hill AFB HVOF Implementation HCAT 23 Jan 07 Ron Montgomery Hill AFB [email protected] Clint Forrest & Craig Edwards ES3, Inc. Aerospace Division [email protected] [email protected] Teamwork - Integrity - Excellence 1 Report Documentation Page Form Approved OMB No. 0704-0188 Public reporting burden for the collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to a penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. 1. REPORT DATE 3. DATES COVERED 23 JAN 2007 2. REPORT TYPE 00-00-2007 to 00-00-2007 4. TITLE AND SUBTITLE 5a. CONTRACT NUMBER Hill AFB HVOF Implementation 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d. PROJECT NUMBER 5e. TASK NUMBER 5f. WORK UNIT NUMBER 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) 8. PERFORMING ORGANIZATION 84th Combat Sustainment Wing,Hill AFB,UT,84056 REPORT NUMBER 9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SPONSOR/MONITOR’S ACRONYM(S) 11. SPONSOR/MONITOR’S REPORT NUMBER(S) 12. DISTRIBUTION/AVAILABILITY STATEMENT Approved for public release; distribution unlimited 13. SUPPLEMENTARY NOTES 27th Replacement of Hard Chrome and Cadmium Plating Program Review Meeting, January 23-25, 2007, New Orleans, LA. Sponsored by SERDP/ESTCP. 14. ABSTRACT 15. SUBJECT TERMS 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF 18. NUMBER 19a. NAME OF ABSTRACT OF PAGES RESPONSIBLE PERSON a. REPORT b. ABSTRACT c. THIS PAGE Same as 29 unclassified unclassified unclassified Report (SAR) Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std Z39-18 HILL AFB HVOF PROGRAM 84TH COMBAT SUSTAINMENT WING Key Personnel in attendance today from Hill AFB (cid:132) Ron Montgomery - HW Landing Gear Supervisor (not Chad’s) (cid:132) Chad Hogan - Landing Gear Lead Engineering PM (cid:132) Brian Kemp- Process Engineer, HVOF Project (cid:132) Clint Forrest - ES3 Landing Gear Engineer (cid:132) Craig Edwards - ES3 Landing Gear Engineer (cid:132) Richard Vander Straten- ES3 HVOF Program Manager (cid:132) Subcontractor support to Hill AFB/ES3 (cid:132) Metcut (cid:132) Kamatics (cid:132) Keeley Aerospace (cid:132) HerouxDevtek (cid:132) Teamwork - Integrity - Excellence 2 AGENDA 84TH COMBAT SUSTAINMENT WING HVOF Implementation (cid:132) Qualification Spec (cid:132) Diamond Grinding (cid:132) Duplex Coating (cid:132) Bearing Wear Test (cid:132) Questions (cid:132) Teamwork - Integrity - Excellence 3 HVOF IMPLEMENTATION 84TH COMBAT SUSTAINMENT WING HVOF implementation at Hill AFB (cid:132) Program to convert all line of sight chrome plate to HVOF WC-Co (cid:132) coatings on landing gear components Approximately 400 parts with and average of 4 surfaces per part = (cid:132) 1600 surfaces being converted to HVOF coatings Combined Effort Between (cid:132) Hill AFB LG Engineering (cid:132) Hill AFB Process Engineering (cid:132) Hill AFB Production (cid:132) ES3 and Support Contractors (cid:132) Teamwork - Integrity - Excellence 4 HVOF IMPLEMENTATION 84TH COMBAT SUSTAINMENT WING HVOF Program Workflow (cid:132) Component selection (cid:132) Initiate System Safety Evaluation (SSE) (cid:132) •Unique to this program • Review part function • Review stress level Design and manufacture tools/fixtures (cid:132) Prototype Spraying (cid:132) •Adjustments made as needed Final Spray off and acceptance (cid:132) Initiate tech order changes (cid:132) Production spraying begins (cid:132) Teamwork - Integrity - Excellence 5 HVOF IMPLEMENTATION 84TH COMBAT SUSTAINMENT WING Field Service Evaluations (FSE) underway on B-1 MLG (cid:132) Axles Working on FSE for full ship-set on F-16 (cid:132) Teamwork - Integrity - Excellence 6 HVOF IMPLEMENTATION 84TH COMBAT SUSTAINMENT WING Approximately 40 components converted at this time (cid:132) Approximately 300 components flying with HVOF coating (cid:132) Aircraft currently flying with HVOF components (cid:132) A-10 (cid:132) B-1 (cid:132) B-52 (cid:132) C-5 (cid:132) C-130 (cid:132) F-15 C/D (cid:132) F-16 HW (cid:132) F-16 LW (cid:132) KC-135 (cid:132) T-38 (cid:132) Teamwork - Integrity - Excellence 7 HVOF IMPLEMENTATION 84TH COMBAT SUSTAINMENT WING Prioritized Parts Examples Cargo Bomber Teamwork - Integrity - Excellence 8 HVOF IMPLEMENTATION 84TH COMBAT SUSTAINMENT WING Prioritized Parts Examples Fighter Trainer Teamwork - Integrity - Excellence 9