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DTIC ADA523066: Aeromechanics Analysis of a Heavy Lift Slowed-Rotor Compound Helicopter PDF

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Aeromechanics AnalysisofaHeavyLiftSlowed-Rotor Compound Helicopter HyeonsooYeo WayneJohnson AeroflightdynamicsDirectorate(AMRDEC) FlightVehicleResearchandTechnologyDivision U.S.ArmyResearch,Development,andEngineeringCommand NASAAmesResearchCenter AmesResearchCenter,MoffettField,California MoffettField,California Abstract A heavy lift slowed-rotor tandem compound helicopter was designed as a part of the NASA Heavy Lift Rotorcraft Systems Investigation. The vehicle is required to carry 120 passengers over a range of 1200 nautical miles and cruise at 350 knots at an altitude of 30,000 ft. The basic size of the helicopter was determined by the U.S. Army Aeroflightdynamics Directorate’s design code RC. Then performance optimization and loads and stability analyses were conducted with the comprehensive rotorcraft analysis CAMRAD II. Blade structural design (blade inertial and structural properties) was carried out using the loading conditionfrom CAMRAD II. Performanceoptimizationwas conductedto find the optimum twist, collective,tipspeed,andtaperusingthecomprehensiveanalysis. Designswerealsodevelopedforalternate missionstoexploretheinfluenceofthedesignconditiononperformance. Notation SFC specificfuelconsumption SHP shafthorsepower A rotordiskarea SLS sealevelstandard C dragcoefficient SOA stateoftheart D C skinfrictioncoefficient VTOL verticaltakeoffandlanding f C rotorthrustcoefficient T C rotorweightcoefficient W D/q airframedragdividedbydynamicpressure Introduction L/D aircrafteffectivelift-to-dragratio M Machnumber TheNASA HeavyLiftRotorcraftSystemsInvestigation Mat advancingtipMachnumber wasconductedtoidentifycandidateconfigurationsfora P aircraftpower large civil VTOL transportthat is technicallypromising Preq requiredpower and economically competitive [1]. The vehicle is R rotorradius required to carry 120 passengers over a range of Swet wettedarea 1200 nautical miles and cruise at 350 knots at an V flightspeed altitude of 30,000 ft. A large civil tandem compound Vbr bestrangeflightspeed (LCTC)helicopterwasdesignedasoneofthecandidate W grossweight configurations to meet this NASA 15-year notional W/A diskloading capability. Therotorcraftnotionalcapabilitiesandsector µ advanceratio technologygoalsareinTables1and2,respectively. ! airdensity " solidity The compound helicopter is one of the methods of achievinghighspeedcapabilitywhileretainingthehover HOGE hoveroutofgroundeffect advantagesof a helicopter. The compoundhelicopter is ISA internationalstandardatmosphere defined as a helicopter with both a wing and auxiliary MCP maximumcontinuouspower propulsion. In general, the lifting and propulsive MRP maximumratedpower force capabilities of a helicopter rotor decrease with OEI oneengineinoperative forwardspeedasa resultofasymmetricflowconditions encountered by the rotor. The compound helicopter PresentedattheAmericanHelicopterSocietyInternationalVerticalLift circumvents these limits by sharing lift between the AircraftDesignConference,SanFrancisco,California,January18-20, 2006. wing and rotor as well as eliminating the need for rotor 1 Report Documentation Page Form Approved OMB No. 0704-0188 Public reporting burden for the collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to a penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. 1. REPORT DATE 3. DATES COVERED JAN 2006 2. REPORT TYPE 00-00-2006 to 00-00-2006 4. TITLE AND SUBTITLE 5a. CONTRACT NUMBER Aeromechanics Analysis of a Heavy Lift Slowed-Rotor Compound 5b. GRANT NUMBER Helicopter 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d. PROJECT NUMBER 5e. TASK NUMBER 5f. WORK UNIT NUMBER 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) 8. PERFORMING ORGANIZATION US Army Aviation and Missile Command,Army/NASA Rotorcraft REPORT NUMBER Division,Army Aeroflightdynamics Directorate (AMRDEC),Moffett Field,CA,94035 9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SPONSOR/MONITOR’S ACRONYM(S) 11. SPONSOR/MONITOR’S REPORT NUMBER(S) 12. DISTRIBUTION/AVAILABILITY STATEMENT Approved for public release; distribution unlimited 13. SUPPLEMENTARY NOTES 14. ABSTRACT see report 15. SUBJECT TERMS 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF 18. NUMBER 19a. NAME OF ABSTRACT OF PAGES RESPONSIBLE PERSON a. REPORT b. ABSTRACT c. THIS PAGE Same as 16 unclassified unclassified unclassified Report (SAR) Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std Z39-18 propulsive force. To maintain low rotor drag at high and produces the stability results. The aerodynamic speed,itisnecessarytoslowtherotor. model includes a wake analysis to calculate the rotor nonuniform induced-velocities, using rigid, This paper presents the results of the heavy lift slowed- prescribed, or free wake geometry. CAMRAD II has rotor tandem compoundhelicopter design investigation. undergone extensive correlation of performance and It describes the approach used for developing the loads measurements on helicopters [5–7]. A complete design. The complete design is presented together with aeroelastic model was developed for the analysis of the an optimization study conducted. Designs were also compoundhelicopter. developedforalternatemissionstoexploretheinfluence ofthedesignconditiononperformance. A low weight rotor system is an important goal for the design of a heavy lift helicopter. Blade structural loads calculations were used to design composite rotor blade DesignApproach sections, and the resulting blade structural and inertial properties were used to repeat the loads and stability The design process of the heavy lift slowed-rotor calculations.Thebladecrosssectiondesign/optimization tandem compound helicopter is shown in Fig. 1. proceduresweredevelopedtoachievethetargetedweight Rotorcraft behavior is inherently multidisciplinary and reduction, while satisfying the stiffness and strength its design is fundamentally an iterative process. The requirements. basic size of the helicopter was determined by the U.S. Army Aeroflightdynamics Directorate’s design code RC [2]. Then performance optimization and MissionandDesignConditions loads and stability analyses were conducted with the comprehensive rotorcraft analysis CAMRAD II [3]. The mission is to transport120 passengersovera range Blade structural design (blade inertial and structural of 1200 nautical miles. The payload comprises 120 properties) was carried out using the loading condition passengers at 220 lb each (190 lb + 30 lb baggage), 2 from CAMRAD II [4]. The design process was flight crew at 240 lb each and 3 cabin crew at 210 lb completed when the vehicle performance, loads, and each. The design mission and power requirements are stabilityresultsdidnotchangebetweeniterations. describedinTable3. Althoughtheaircraftwasdesigned to the mission defined in Table 3, hence with very little Rotorcraft sizing processes parametric equations and hover time (2 minutes), efficient hover and low speed semi-empirical math models with designer inputs. RC capability is essential for a VTOL transport. This is iterates on the rotorcraft design (engine size, rotor reflectedintherequirementforOEIhovercapability.The diameter,grossweight,etc.) untilitreachesaconverged resulting designs optimize at balanced cruise and OEI solutionthatmeetsdesignrequirements(payload,range, hoverpower[8]. etc.). During each step of the iteration cycle, RC also conducts design-critical flight and mission performance Critical design conditions appropriate for civil heavy analysis. TherotorperformancemodelintheRC sizing lift rotorcraft operations were defined for calculation code was calibrated using the performance calculated of performance, loads, and stability. Table 4 by CAMRAD II, and the sizing task repeated. An summarizes these aeromechanics analysis conditions. estimate of the drag of the airframe was used to The comprehensive analysis code was used to conduct define the aerodynamic model for the sizing code and theaeromechanicalanalysisofTable4. the comprehensive analysis. In the current analysis, the sizing code incorporated significant weight savings (relative to current technology scaled to large size) as TechnologyFactorsandDesignParameters a result of structure, drive train, and engine technology, such as new materials, new design methods, new High speed, high altitude, and long range are required operatingprocedure,etc. tomeetthetechnologygoalsofthecurrentinvestigation. The heavylift rotorcraftmusthave lowdisk loadingfor CAMRAD II is an aeromechanics analysis of good hover efficiency, and low drag for efficient cruise. rotorcraft that incorporates a combination of advanced Thetargetforimprovementinhoverefficiencyimpliesa technologies, including multibody dynamics, nonlinear disk loading of about W/A = 10 lb/ft2. The actual disk finite elements, and rotorcraft aerodynamics. The loadingofthedesignwasdeterminedbasedonminimum trim task finds the equilibrium solution for a steady aircraftweight,power,andcost. state operating condition, and produces the solution for performance, loads, and vibration. The flutter Figure 2 shows historic trends for aircraft drag. For task linearizes the equations about the trim solution, the current heavy lift rotorcraft investigation, the target 2 airframe and wing drag was D/q = 1.6(W/1000)2 3. loads, and stability calculations were performed for the Thisdraglevelis higherthancurrentturbopropaircraft, conditions defined in Table 4. The comprehensive although about 24% lower than is customary in the analysis modeled the auxiliary propulsion as forces helicopter industry. Consequently, good aerodynamic applied to the airframe. Rotor/rotor and rotor/wing designpracticeshouldbesufficientto achievethetarget interference were accounted for using the vortex wake for airframe drag. Figure 3 shows historic trends model. For all the calculations made in this study, an for rotor hub drag. In cruise, hub drag must be elasticblademodelwasused. added to the airframe and wing drag of the aircraft. Inhoverandlowspeedflight,standardtandemhelicopter For this investigation, the target hub drag was D/q = 0.4(W/1000)2 3, which is less than half of current hub controls, plus aircraft pitch and roll attitude, could be used to trim this aircraft. At moderatespeeds, the pitch drag levels. Achieving this hub drag level will require angle could be fixed and the propeller thrust trimmed advancedtechnology,certainlyfairingsbutpossiblyalso instead. Even at low speeds, the lateral stick would be activeflowcontrol. connected to the ailerons, and the longitudinal stick to An assessment of engine and drive train technology theelevator. was made in order to define and substantiate the sizing code models. The engine model represents what can Loadfactorsweepwasconductedat80knots,sealevel, be obtained from (or required of) a modern technology 650 ft/sec tip speed. The turn rate was increased to engine. A drive train concept was developed for the achieve a load factor of up to 1.5g. The analysis was heavyliftrotorcraftdesigndescribedhere[9]. conducted using nonuniform inflow with a free wake geometry. For the load factor sweep (to obtain blade Basic parameters of the rotorcraft were chosen based loads),themeanpropellerthrustwasfixedattheaircraft on an assessment of current and future technology, as drag value, and the pilot’s controls (collective, and shown in Table 5. The rotor blade loading (CW " longitudinal and lateral cyclic pitch), aircraft pitch and = 0.141, based on gross weight and thrust-weighted rollattitude,aircraftlateralstick(connectedtoailerons), solidity)waschosenbasedonlowspeedmaneuverability andpedal(connectedtodifferentialpropellerthrust)were requirements. TheCW "valuecorrespondstoaboutan used to trim the aircraft. In addition, rotor flappingwas 8% improvementin maximum lift capability, compared trimmed to zero (for load control). Thus, there were 10 to current technology. A relatively low hover tip speed trimvariablesfortheloadfactorsweep. (650 ft/sec) was used, reflecting the importance of the noisegoal. Thecruisetipspeedwaschosentooptimize In cruise, the aircraft was trimmed using lateral stick to the performance. Hover download value used in this the ailerons, longitudinal stick to the elevator, pedal to study is consistent with current technology. A low differential propeller thrust; plus propeller thrust, and wing loading(80lb/ft2) was chosenforgoodlowspeed aircraft pitch and roll angles. Front and rear rotor maneuverabilityandawideconversionspeedrange.The collective pitch angles were set to values optimized for totaldrag(D/q/(W/1000)2 3)was1.9. Table6showsthe cruiseperformance(optimizedrotorthrust). Inaddition, cruisedragbuildup. rotor flapping was trimmed to zero (for load control) usingrotorcyclicpitch;thustherewere10trimvariables forcruise. SummaryofDesign A hingeless rotor hub was used. To reduce mean The heavy lift slowed-rotor compound helicopter blade lag bendingmoment, the hub incorporated0.006- configurationdevelopedinthisstudyisshowninFig.4. R torque offset. Blade structural design (blade inertial Theaircrafthastwomainrotorsintandemconfiguration, andstructuralproperties)wasperformedusingtheblade ahighwing,pusherpropellersforcruisepropulsion,and loads for the load factor sweep. The half peak-to-peak ahorizontaltail. Thelengthofthefuselagefollowsfrom bladeflapandlagbendingandtorsionmomentvaluesat thespecificationofthepayload,andthediskloadingwas 50%R of the frontrotor blade are shown in Fig. 5. The optimized to balance the cruise and hover power. As a highest load factor used was 1.48 with the turn rate of result,therewasnooverlapoftherotors. Thetworotors 15 deg/sec. The blade loads for the load factor sweep are separated by 90 ft horizontally and 5.8 ft vertically. werehigherthanthoseforthelevelflightspeedsweepas The shaft incidence is 0 deg for both forward and rear showninFig.6. rotors.Thehorizontaltailwassizedbytrimrequirements Figure 7 shows the calculated blade frequencies, at a ratherthanstability. collectivepitch angleof 10 deg. Athelicopter-modetip Table7showsthecharacteristicsoftheheavyliftslowed- speeds,thelagfrequencywasabove6/revandthetorsion rotortandemcompoundhelicopterdesign. Performance, frequencyabout7.5/rev. Rotor stability calculation was 3 conductedinhoverandforwardflightcondition.Figure8 meritwereexaminedbyreplacingthecompoundtandem shows damping ratio as a function of thrust at sea level rotor quantities with the conventional rotor quantities. standardcondition. Nostabilityissueswereobservedup Figure12showstheparametricstudyresults. Thetwist, to CT " of 0.2, although the damping ratio of the 2nd taper, and tip speed increased the figure of merit at low flap mode was significantly reduced for CT " of larger blade loading, but decreased it at high blade loading. than 0.18. Figure 9 shows stability calculations in level The biggest influence came from the airfoil change. A flight for 30K ISA condition. No stability issues were significant reduction of the hover figure of merit was observedupto500knots. observed at high blade loading and the trend became similartotheconventionalrotor.Itappearsthatthestate- Performance results from the comprehensive analysis of-the-art airfoils used for the compound tandem rotor are shown in Figs. 10 and 11. These results are design have a strong influence on the figure of merit for the state-of-the-art rotor airfoils. The final design trend. was obtained using an optimum twist of 0 deg inboard (0.0R to 0.5R) and -12 deg outboard (0.5R to 1.0R), PerformanceOptimization an optimum collective angle of -2 deg, and a taper of 0.8 (tip/root chord). These performance optimization This section describes performance optimization resultswillbefurtherdiscussedinthenextsection. The conducted with the comprehensive analysis. The blade hover figure of merit of an isolated rotor is calculated twistwasvariedtooptimizetherotorforhoverandcruise for 5k/ISA+20oC condition with 650 ft/sec tip speed. performance. The hover condition was 5k/ISA+20oC, The results are shown in Figure 10. The calculation wasconductedusingnonuniforminflowwithafreewake 650ft/sectipspeed,CT "=0.149.Thecruisecondition was 350 knots, 30k ISA, 205 ft/sec tip speed, 138,764 geometry. The figure of merit increases as the thrust lb gross weight. The twist distribution had two linear increasesuptoaroundCT "=0.18,andthendecreases. segments, inboard (0.0R to 0.5R) and outboard (0.5R The figure of merit is around 0.73 at the design thrust to 1.0R). Figure 13 presents the results for twist (CT "=0.149).Figure11showstheaircraftlift-to-drag optimization. Foreachvalueofoutboardtwist(-15,-12, ratio at 30,000 ft. The calculation was conductedusing -9, -6, -3, and0 deg), the inboardtwist valuesare -3, 0, nonuniform inflow with a prescribed wake geometry. 3, and 6 deg. Two linear twist segments perform better Rotor/rotor and rotor/wing interference were included thanasinglelineartwistdistributionasshowninFig.14. in the comprehensive analysis model. The speed was A large negativetwist improveshover performance, but varied from 250 to 450 knots; with the rotor tip speed the zero twist gives the best cruise performance. The decreased from hover to cruise speed (350 knots) to optimum twist of 0 deg inboard and -12 deg outboard maintain Mat = 0.8 and then 205 ft/sec tip speed was wasselectedbasedonthehover-cruisecompromise.The maintained up to 450 knots. The rotor performance optimum twist shows almost same (0.3% improvement) in cruise is presented in terms of aircraft L/D=WV/P, hoverfigureof meritas the -9 deg linear twist case, but calculated without accessory or other losses, and using theaircraftL/Dwas1.6%largerthanthatforthe-9deg apropellerefficiencyof0.86(fromthesizingcode).The lineartwistcase. aircraftlift-to-dragratio decreasesas speedgoesup. At the design cruise speed, the aircraft lift-to-drag ratio is Collectivepitchofthefrontandrearrotorswasvariedto 10.14. find theoptimumrotorthrustforhighspeedcruise. For anuntwistedrotor,thebestaircraftperformancewouldbe The maximum hover figure of merit of the compound obtainedwith zerocollective(nolift, noinducedpower, tandem rotor occurs at around CT " = 0.17 (Fig. 10), minimum profile power). With negative outboardtwist, which is high compared with many conventional forimprovedhoverperformance,theoptimumcollective helicopterrotors. Thefigure ofmeritfora conventional anglewas-2degforbothfrontandrearrotors,asshown articulated rotor was calculated and compared with that in Fig. 15(a). The optimum collective angle resulted in of the compound tandem rotor, as shown in Fig. 12. therotorscarryingabout6.8%oftheaircraftlift(therotor The conventional rotor had 7 blades, existing airfoils, thrustvariationwith collective was negativeat this high and typical solidity, twist, tip speed. The maximum advance ratio), as shown in Fig. 15(b). This optimum figureofmeritoftheconventionalrotoroccurredatlow occurredwithasmall,positiveshaftpowertotherotors. bladeloadingand thefigureof meritvaluedecreasedas Withtherotorinautorotation(achievedusinganafttiltof the blade loading increased. A parametric study was therotor)therotorthrustwaslarge,hencethetotalrotor conducted to examine the differences in the figure of draglargerandtheaircraftL/Dsomewhatsmaller. merit trend. The parameters investigated in this study are twist, taper, tip speed, and airfoils. The effects of The rotor advancing tip Mach number was varied from those parameters on the prediction of hover figure of 0.7 to 0.9to find the optimumrotorrotationalspeed for 4 highspeedcruiseflight,asshowninFig.16.Tomaintain altitude increases because the lower density makes it low rotor drag at high speed, it is necessary to slow the moreefficientforthewingtogeneratetherequiredlift. rotor.TheoptimumcruiseperformancewasfoundatMat =0.80(fortheairfoilsused). Furtherreductionsinrotor rotationalspeeddidnotimprovetheaircraftL/D. Conclusions ThebladetaperwasvariedasshowninFig.17.Thetaper A heavy lift slowed-rotor compound helicopter was model considered was constant thrust-weighted solidity designed as a part of the NASA Heavy Lift Rotorcraft (chordat75%R).TheaircraftL/Ddecreasedasthetaper Systems Investigation. The vehicle is required to wasreduced.Althoughthetaperof1.0producedthebest carry 120 passengers over a range of 1200 nautical aircraftL/D,thetaperof0.8(tip/rootchord)wasselected miles and cruise at an altitude of 30,000 ft at 350 toreducethebladeweight. knots. The basic size of the helicopter was determined by the U.S. Army Aeroflightdynamics Directorate’s design code RC. Then performance optimization and AlternateMissions loads and stability analyses were conducted with the comprehensive rotorcraft analysis CAMRAD II. Blade Theslowed-rotorcompoundhelicopterwasalsosizedfor structuraldesign(bladeinertialandstructuralproperties) analternatemission,composedofthree400nmsegments was carried out using the loading condition from (takeoff, climb, cruise at 30k, descent, and landing; CAMRAD II. Performanceoptimization was conducted with one reserve segment), instead of a single 1200 nm to find the optimum twist, collective, tip speed, and segment. Table 8 shows the aircraft designed for the taperusingthecomprehensiveanalysis. Thefinaldesign alternatemission. Theadditionalclimbanddescenttime showed an efficient hover and cruise speed capability inthe3x400missionresultedinheavieraircraftcarrying (hoverfigureofmeritof0.73andaircraftlift-to-dragratio more fuel. Thus, the aircraft required longer and wider of 10.14), withoutany stability issues either in hoveror rotorblades. inhighadvanceratioforwardflight. To explore the influence of the design condition on Designs were also developed for alternate missions performance, the performance optimization and aircraft to explore the influence of the design condition on sizingwereperformedforthefollowingalternatedesign performance. In this study, both tandem main rotors cruiseconditions: and a single main rotor configurations were developed. Therotor/rotorinterferenceresultedinasmallreduction a)30kISAand350knots in aircraft L/D for the tandem configuration compared b)20kISAand350knots to the single main rotor. The efficiency improves as c)20kISAand250knots altitude increases because the lower density makes it d)10kISAand250knots e)5kISA+20oCand250knots moreefficientforthewingtogeneratetherequiredlift. In this study, designs were developed for both tandem References main rotorsanda single mainrotor configurations. The comprehensive analysis was used to optimize the rotor [1] Johnson, W., Yamauchi, G. K., and Watts, M. E., performance. The comprehensive analysis results were “Design and Technology Requirements for Civil used to estimate aircraft L/D=WV/P as a function of HeavyLiftRotorcraft,”ProceedingsoftheAmerican flight speed, as shown in Fig. 18. The performance Helicopter Society Vertical Lift Aircraft Design calculation used the disk loading of 15 lb/ft2 and total Conference,SanFrancisco,CA,January2006. dragD/q/(W/1000)2 3 = 1.9. Thenumberofbladeswas increasedtosixtoobtainareasonablechordlength. The [2] Preston, J., and Peyran, R., “Linking a Solid- optimum twist was 0 deg inboard (0.0R to 0.5R) and - Modeling Capability with a Conceptual Rotorcraft 12 deg outboard (0.5R to 1.0R), same as the baseline, Sizing Code,” Proceedings of the American and the taper was 0.8 (tip/root chord). The optimum Helicopter Society Vertical Lift Aircraft Design tip speedwas foundto be Mat = 0.60 for5k ISA+20oC Conference,SanFrancisco,CA,January2000. and 250 knots, Mat = 0.65 for 20k ISA and 250 knots and for 10k ISA and 250 knots, and Mat = 0.85 for [3] Johnson, W., “Technology Drivers in the 30k ISA and 350knotsand for 20k ISA and 350knots. Development of CAMRAD II,” Proceedings of Therotor/rotorinterferenceresultedinasmallreduction the American Helicopter Society Aeromechanics in aircraft L/D for the tandem configuration compared Specialist Meeting, San Francisco, CA, January to the single main rotor. The efficiency improves as 1994. 5 [4] Zhang,J.,andSmith,E.,“DesignMethodologyand [7] Yeo, H., and Johnson, W., “Comparison of Rotor Analysis of Composite Blades for a Low Weight Structural Loads Calculated Using Comprehensive Rotor,” Proceedings of the American Helicopter Analysis,” Proceedings of the 31st European Society Vertical Lift Aircraft Design Conference, RotorcraftForum,Florence,Italy,September2005. SanFrancisco,CA,January2006. [8] Johnson, W., Yamauchi, G. K., and Watts, [5] Yeo, H., Bousman, W. G., and Johnson, W., M. E., “NASA Heavy Lift Rotorcraft Systems “Performance Analysis of a Utility Helicopter with Investigation,” NASA TP-2005-213467, September Standard and Advanced Rotor,” Journal of the 2005(inpublication). American Helicopter Society, Vol. 49, No. 3, July 2004. [9] Handschuh, R. F., “Current Research Activities in [6] Yeo, H., and Johnson, W., “Assessment of Drive System Technology in Support of the NASA ComprehensiveAnalysisCalculationofAirloadson Rotorcraft Program,” Proceedings of the American HelicopterRotors,”JournalofAircraft,Vol.42,No. Helicopter Society Vertical Lift Aircraft Design 5,September-October2005. Conference,SanFrancisco,CA,January2006. Table1 Rotorcraftnotionalvehicle15-yearcapabilities. Payload 120passengers Cruisespeed M=0.60(350knots)at30,000ft Range 1200nm Operations Automatedsingle-pilotCATIIICSNIforheavylift Table2 Rotorcraftvehiclesector15-yeartechnologygoals. Hoverefficiency,W/P 6 Efficientcruise,L/D 12 Emptyweightfraction 0.41 Communitynoise SOA-14EPNdb Flightcontrol Automatedsingle-pilotCATIIICSNI AdvancedengineSFC SOA-10% AdvancedengineSHP/W SOA*120% Cabinnoiseandvibration 77dBA&0.05g 6 Table3 Designmission. 1200nmrange,120passengers Cruiseat350knotsand30,000ft(min22,000ft,foricing) Designmission Idle5min o Takeoff+1minHOGE 5kISA+20 C [convert] ClimbatV (0kISAto30kISA,distancepartofrange) br Cruiseat350knots,for1200nmrange 30kISA Reserve:30min+30nmatV 30kISA br DescentatV (norangecredit) br [convert] o 1minHOGE+Landing 5kISA+20 C Idle5min Designpower o Hover:95%MRP,5kISA+20 C Cruise:100%MCP,30kISA Oneengineinoperative(OEI) o at5kISA+20 C,133%(OEIMCP)greaterthan90%(HOGEPreq) at22kISA,(OEIMCP)greaterthan(PreqatVbr) 4engines Table4 Criticaldesignconditionsforaeromechanicsanalysis. Bladestability Thrustsweepinhover(SLS),torotorstall Levelflightspeedsweep(30kISA),tomaximumpower Performance Thrustsweepinhover(5kISA+20oC),forpowerandfigureofmerit Speedsweepinhighspeedforwardflight(30kISA)forpowerandefficiency Loads(blade,hub,control),deflection,andvibration Loadfactorsweepat80knots(SLS),to1.5g Levelflightspeedsweep(30kISA),tomaximumpower Table5 Advancedtechnologyestimates. HoverCW ",(5kISA+20oC) 0.141 Hoverdownload 5.7% Tipspeed,hover ft/sec 650 Tipspeed,cruise ft/sec 205 Cruisespeed,30k knots 350 Drag,(D/q)/(W/1000)2 3 ft2 1.9 Wingloading lb/ft2 80 7 Table6 Cruisedragbuildup. WingD/q 15.84 Area 1735 C .0091 D BodyD/q 12.42 Swet 3650 C .0021 f Interference 4.86 HorizontaltailD/q 1.92 Area 217 PylonD/q 9.39 HubD/q 10.72 HubD/q/(W/1000) 2 3 .40 TotalD/q 50.28 D/q/(W/1000)2 3 1.88 Table7 Characteristicsoftheheavyliftslowed-rotortandemcompoundhelicopterdesign. MissionGW(lb) 138,764 Engines(hp) 4x9684 Missionfuel(lb) 17,902 Rotordiameter(ft) 76.7 DiskloadingW/A(lb/ft2) 15 CW "(geom,5kISA+20oC) 0.133 CW "(T-wt,5kISA+20oC) 0.141 Tipspeed(ft/sec) 650/205 maximumMat 0.80 Solidity 0.1321 Numberofblades 4 Chord(75%R,ft) 3.98 Aspectratio 9.6 Taperratio 0.8 DragD/q(ft2) 50.3 (D/q)/(W/1000)2 3 1.9 Wingloading(lb/ft2) 80 Area(ft2) 1735 Span(ft) 144 Aspectratio 12.0 Cruisepower(hp) 14,724 CruiseL/D=WV/P 10.14 8 Table8 Designsforalternate(three400nmsegments)mission. Grossweight(lb) 155,540 Enginepower(hp) 4x10,819 Missionfuel(lb) 24,894 Rotordiameter(ft) 81.2 DiskloadingW/A(lb/ft2) 15 CW "(T-wt,5kISA+20oC) 0.141 Numberofblades 4 Chord(75%R,ft) 4.22 Wingloading(lb/ft2) 80 DragD/q(ft2) 55.0 sizing propulsion system noise RC airframe aerodynamics handling qualities performance opt CAMRAD II rotor airfoils blade aerodynamics loads, stability CAMRAD II hub concept blade structural design materials noise control concept vibration flight profiles weight, performance, drag resolve differences with RC Fig.1 Designiterationprocess. 9

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