This paper was cleared by ASC-99-0898 on 27 Apr 1999 NOISE REDUCTION EFFORTS FOR SPECIAL OPERATIONS C-130 AIRCRAFT USING ACTIVE SYNCHROPHASER CONTROL Dr. Daryl Hammond, P.E. Mr. Richard McKinley Mr. Bill Hale Air Force Research Laboratory Wright-Patterson AFB, OH 45433 BACKGROUND environments, arrays of loudspeakers are needed, but are often ineffective due to their Aircraft noise often inhibits mission size and weight. Since the primary noise on effectiveness. As a result, flight crews, multi-engine turboprop aircraft, such as the ground maintenance personnel, and C-130, originates from the engine-propeller passengers suffer degraded voice system, the noise from one engine-propeller communication, impaired performance, can be tuned to provide a canceling acoustic increased fatigue, and hearing loss. The wave to reduce the noise generated from magnitude of these effects is dependent on another engine-propeller operating on the both the exposure time and level of the same aircraft. noise. In an effort to reduce the level of noise both inside and outside of the aircraft, Because the levels of noise generated from techniques have been developed that attempt each engine-propeller combination are to quiet the environment. The simplest similar under normal operating conditions, a approach uses passive noise reduction means to adjust the propeller phasing to methods, including installing acoustic create a noise canceling effect is needed. insulation and exhaust modifications, but For multi-engine propeller-driven aircraft, these only provide limited success. A more engine-propeller phase control is complicated approach uses an active noise accomplished using an electromechanical cancellation system, which offers improved device called a synchrophaser. Most performance that can augment passive turboprop aircraft in the Department of methods to significantly reduce both internal Defense (DoD) inventory incorporate and external aircraft noise. synchrophasers that have fixed engine- propeller phase angle relationships that are ACTIVE NOISE CANCELLATION factory set. Unfortunately, these pre- determined phase angles are not acoustically Active noise cancellation (ANC) achieves optimized for maximum noise reduction noise reduction by creating an anti-noise, during all flight conditions. which is an equal and opposite acoustic wave that cancels the unwanted noise. This ACTIVE SYNCHROPHASER SYSTEM type of cancellation works well in smaller volumes, like headset ear cups, where the Thus, to optimally control the phase angle calculated acoustic canceling wave can relationships among the four engine easily drive tiny speakers located in the head propellers, a controllable or active set ear cup. For larger volumes or synchrophaser system is needed. One such Report Documentation Page Form Approved OMB No. 0704-0188 Public reporting burden for the collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to a penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. 1. REPORT DATE 3. DATES COVERED 1998 2. REPORT TYPE - 4. TITLE AND SUBTITLE 5a. CONTRACT NUMBER NOISE REDUCTION EFFORTS FOR SPECIAL OPERATIONS C-130 5b. GRANT NUMBER AIRCRAFT USING ACTIVE SYNCHROPHASER CONTROL 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d. PROJECT NUMBER 5e. TASK NUMBER 5f. WORK UNIT NUMBER 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) 8. PERFORMING ORGANIZATION Air Force Rsearch Lab,Wright Patterson AFB,OH,45433 REPORT NUMBER 9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SPONSOR/MONITOR’S ACRONYM(S) 11. SPONSOR/MONITOR’S REPORT NUMBER(S) 12. DISTRIBUTION/AVAILABILITY STATEMENT Approved for public release; distribution unlimited 13. SUPPLEMENTARY NOTES The original document contains color images. 14. ABSTRACT see report 15. SUBJECT TERMS 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF 18. NUMBER 19a. NAME OF ABSTRACT OF PAGES RESPONSIBLE PERSON a. REPORT b. ABSTRACT c. THIS PAGE 3 unclassified unclassified unclassified Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std Z39-18 system was demonstrated on a NASA Lewis to show the amount of exterior noise Research Center OV-10A aircraft in 1992. reduction accomplished by the new system. This system was a manually tuned analog The primary objective of the LMCS contract system and resulted in 10-15 dB of interior was to reduce the exterior noise signature of noise reduction, but provided no external the aircraft and interior noise levels by using noise reduction because propeller phase acoustic measurements to optimally adjust angles were not dynamically controlled by the four propeller phase angles to cancel the system. The Air Force Research noise generated by the engine-propeller Laboratory (AFRL) funded a second- system. generation phase-locked-loop digital synchrophaser in 1994. That system was CURRENT PROJECT STATUS flight-tested on a NASA Lewis Research Center OV-10A in 1995. The system The prototype active synchrophaser control demonstrated 3-5 dB reduction in exterior has passed the preliminary and critical noise levels and a 10-15 dB reduction in design reviews and was initially ground cockpit noise levels. In 1995 and 1996, tested in March 1999. Due to the Lockheed Martin Control Systems (LMCS) unavailability of an AFSOC C-130 aircraft, designed and flight-tested a digital active the 40 FTS at Duke Field, Florida provided synchrophaser in a commercial Beech their C-130, ground, and maintenance crews. 1900C aircraft. Photo 1 shows the 46 OG Test Director, Captain Todd Efaw, and other personnel MEETING AFSOC NEEDS installing the test equipment rack in the crowded cargo bay of the C-130. Realizing the noise canceling potential of an active synchrophaser system, Air Force Special Operations Command (AFSOC) prepared a technology roadmap in 1997 that identified several aircraft noise interference deficiencies related to operation of their C- 130 aircraft. In fact, one concern stated that the aircraft commander might lose control of the crew during high stress conditions or emergencies due to the aircraft noise. Thus, United States Special Operations Command (USSOCOM) successfully obtained funding from the Office of Special Technology (OST) to partner with AFRL in demonstrating a new active synchrophaser technology for noise cancellation in Special Operations C-130 aircraft. AFSOC(cid:213)s responsibility was to provide the C-130 aircraft, flight and ground crew, test range, Photo 1. 46 OG Test Director Capt. Todd and other flight-test support. AFRL(cid:213)s Efaw Installs an Equipment Rack Needed responsibility was to initiate and manage a for the New Active Synchrophaser contract with LMCS who was to design, Checkout. fabricate, integrate, install, and demonstrate Photo 2 shows the rack of flight test the new active synchrophaser system. In instrumentation for the initial data addition, AFRL was to collect acoustic data collection. If the system goes into full capabilities will be measured during flight production, installation of the new active demonstrations. synchrophaser will be as simple as removing the old synchrophaser box and installing the new unit. As LMCS was performing ground testing, the AFRL Noise Measurement Team was collecting baseline acoustical data needed prior to flight-testing. Photo 3. Mr. Mike Patterson of AFRL(cid:213)s Noise Measurement Team Prepares to Record Engine-Propeller System Noise from the C-130. IN CONCLUSION Higher priority AFSOC mission requirements have temporarily delayed the final installation and flight-testing of the new active synchrophaser system. However, AFRL remains optimistic that flight-testing will resume later this year when reduced mission requirements will allow a C-130 aircraft to become available for this program. The benefits in relieving crew and passenger stress and fatigue, improvement in speech intelligibility, enhancement of mission effectiveness, and reduction in hearing loss of DoD personnel Photo 2. Prototype Active Synchrophaser make demonstration of the new active and Other Test Equipment for System synchrophaser system for noise cancellation Checkout. imperative. It also remains a high priority with AFRL, who stands ready to meet the Photo 3 shows a member of the AFRL Noise operational and safety needs of the Air Measurement Team performing system Force. checkout of the acoustical data collection array installed around the aircraft. Recent Additional information on this project may analysis of the collected baseline acoustical be obtained by contacting Dr. Daryl data from the Duke Field test by AFRL Hammond at DSN 785-3671 Ext. 411 or via research scientist Dr. Douglas Brungart email at [email protected]. indicates a potential for significant reduction in propeller noise from the new synchrophaser system. Final noise reduction